Shredding knife roll structure for tire dicing

By introducing components such as a fixed disc, servo motor, rotating drum, and semi-toothed screw into the shredding roller structure, the lateral position adjustment and automatic reciprocating motion of the feeding gear are realized, solving the problem of blind spots in the feeding gear cleaning, improving cleaning efficiency and the equipment's self-adaptability, and extending the equipment's lifespan.

CN121571252APending Publication Date: 2026-02-27GUANGZHOU 3E MACHINERY
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Patent Information

Application Number
CN202610102612.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-26
Publication Date
2026-02-27

AI Technical Summary

Technical Problem

The existing material feeding gear has a fixed cleaning position, which cannot cover the entire area between the tearing gears, easily creating cleaning blind spots. It cannot be adjusted according to the material characteristics or the degree of blockage, resulting in limited cleaning effect.

Method used

By installing a fixed plate, a first servo motor, a rotating cylinder, a semi-toothed screw, a composite bearing, a drive rod, a drive shaft, a cutter disc, a cutter holder, and blades, the lateral position adjustment of the feeding gear within the gap of the shredding gear and its automatic periodic reciprocating motion are achieved. Combined with a moving block, a second servo motor, a long screw, and a limit ring, the engagement depth between the feeding gear and the shredding gear is adjusted.

Benefits of technology

It improves the cleaning efficiency and self-cleaning ability of the equipment, avoids cleaning blind spots, extends the service life of the equipment, enhances the adaptability and intelligence level of the equipment, and ensures the stability and efficiency of the shredding process.

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Abstract

The invention discloses a tire dicing shredding knife roll structure, and relates to the technical field of tire dicing, the tire dicing shredding knife roll structure comprises a fixed disc, a composite bearing and a moving block, a first servo motor is arranged on the outer side of the fixed disc, the first servo motor is connected with a half-tooth screw through a rotating cylinder at the front end, the half-tooth screw is arranged on the composite bearing, and the first servo motor is connected with the half-tooth screw through a rotating cylinder at the front end; the fixed disc is connected with a driving shaft through a sliding bearing, the driving shaft is connected with a moving block through a limiting ring, the moving block is connected with a second servo motor through a long screw rod, and the second servo motor is connected with the moving block through an auxiliary rod. By installing the fixed disc, the first servo motor, the rotating cylinder, the half-tooth screw rod and the composite bearing, adjustment of the transverse position of the material stirring gear in the gap of the shredding gear is achieved, the convenience of equipment maintenance and the pertinence of cleaning are improved, the cleaning efficiency is improved, and efficiency reduction and equipment faults caused by local blockage are effectively prevented.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tire cutting, in particular to a tire cutting shredder knife roller structure. BACKGROUND

[0002] With the rapid development of the automobile industry, the number of waste tires has increased dramatically, and harmless and resourceful treatment has become an important environmental protection issue. Mechanical shredding and making rubber particles or rubber powder from waste tires is a key pre-treatment link to realize recycling. In this process, the shredder knife roller is a core working component, and its performance directly determines the processing efficiency, energy consumption and product quality. In the prior art, a fixed material stirring gear or cleaning rod is usually arranged near the shredding gear set to scrape off the attached materials during operation. However, the cleaning position of the existing material stirring gear is fixed and cannot cover the entire area of the gap between the shredding gears, which is easy to form a cleaning blind area. It cannot be adjusted according to the material characteristics such as tire size or blockage degree, and the cleaning effect is limited. Moreover, when deep maintenance or adjustment of the cleaning position is required, manual operation is often necessary, which affects the continuous operation ability and automation level of the equipment.

[0003] Patent CN111231176B discloses a tire cutting machine, which realizes the rapid cutting of strip-shaped tire strips into smaller block-shaped tire blocks.

[0004] The above patent uses a feeding device to transport strip-shaped tire strips to a cutting device, which cuts the tire strips into block-shaped tire blocks. The block-shaped tire blocks cut by the cutting device fall into the discharge device through the material leakage device, and the driving device drives the discharge device to output the block-shaped tire blocks cut. However, there is still room for optimization in terms of removing the residues of the shredding gear by adjusting the position of the material stirring gear during the cutting process.

[0005] Therefore, the present application proposes a tire cutting shredder knife roller structure that removes the residues of the shredding gear by adjusting the depth position and lateral position of the material stirring gear. SUMMARY

[0006] The present application aims to provide a tire cutting shredder knife roller structure to solve the technical problems of the existing material stirring gear cleaning position being fixed, unable to cover the entire area of the gap between the shredding gears, easy to form a cleaning blind area, unable to adjust according to the material characteristics or blockage degree, and limited cleaning effect.

[0007] In order to achieve the above object, the present application provides the following technical scheme: a tire cutting shredder knife roll structure, comprising a fixed disc, a composite bearing and a moving block, the outer wall side of the fixed disc is provided with three first servo motors, the first servo motor is connected with a half tooth screw through a rotating cylinder at the front end, the rotating cylinder front end is provided with a steering switch, the half tooth screw is arranged on the composite bearing, the fixed disc is connected with a driving shaft through a sliding bearing, the outer side of the driving shaft is provided with a driving rod, the driving rod is provided with a composite bearing, the two sides of the driving shaft are respectively provided with two limiting discs, the side of the limiting disc is provided with a limiting ring, the limiting ring is arranged at the bottom end of the moving block, the moving block is connected with a second servo motor through a long screw rod, the second servo motor is connected with the moving block through an auxiliary rod.

[0008] Preferably, the outer wall side of the fixed disc is provided with a round hole, a first connecting hole and a shaft hole, the inside of the round hole is provided with a rotating cylinder, the inner wall side of the rotating cylinder is provided with a threaded groove, one end of the rotating cylinder is connected with the motor shaft of the front side of the first servo motor, the other end of the rotating cylinder is provided with a disc, the outer wall front side of the first servo motor is provided with a first fixed plate, the outer wall side of the first fixed plate is provided with a second connecting hole, the second connecting hole is concentrically aligned with the first connecting hole, the first bolt passes through the first connecting hole and the second connecting hole to fix the first servo motor on the outer wall side of the fixed disc, the fixed disc is arranged in the chute, the inner wall side of the shaft hole is provided with a sliding bearing, and the inner wall side of the sliding bearing is embedded with the outer wall side of the driving shaft.

[0009] Preferably, the outer wall side of the driving shaft is provided with a clamping block, the clamping block is embedded with the clamping groove, the clamping groove is arranged in the inner wall side of the driving rod, the inner wall side of the driving rod is embedded with the outer wall side of the driving shaft, the outer wall of the driving rod is provided with a convex block on both sides, the convex block is embedded with the groove, the groove is arranged in the inner wall side of the inner ring, and the inner ring is connected with the composite bearing through the roller.

[0010] Preferably, the outer wall side of the composite bearing is provided with a third connecting hole and a through hole, the third connecting hole is provided with a half tooth screw, the toothless end of the half tooth screw is provided with two work discs, the two work discs are provided with a composite bearing therebetween, the outer wall side of the work disc is provided with a third bolt, the third bolt passes through the through hole to fix the half tooth screw on the composite bearing, the junction of the toothless end and the toothed end of the half tooth screw is provided with a switch disc, and the toothed end of the half tooth screw is embedded with the threaded groove of the inner wall side of the rotating cylinder.

[0011] Preferably, the front end of the driving shaft is connected with a driving motor, the outer wall side of the driving shaft is provided with a limiting disc, the limiting ring is arranged between the two limiting discs, the inner wall side of the limiting ring is provided with a sliding bearing, the limiting ring is connected with the driving shaft through the sliding bearing, the outer wall top end of the limiting ring is provided with a moving block, the outer wall front side of the moving block is provided with a screw hole and a fourth connecting hole, and the outer wall side of the moving block is provided with a fifth connecting hole.

[0012] Preferably, a long screw rod is arranged in the threaded hole of the moving block, one end of the long screw rod is connected with the second servo motor, the other end of the long screw rod is connected with the limiting block, a second fixing plate is arranged on the outer wall side of the second servo motor, a second bolt is arranged on the outer wall side of the second fixing plate, the second servo motor is fixed through the second fixing plate and the side plate by the second bolt, and a sixth connecting hole is arranged on the front side of the outer wall of the second servo motor.

[0013] Preferably, a seventh connecting hole is arranged on the outer wall side of the side plate, the seventh connecting hole and the fifth connecting hole in the moving block are concentrically aligned with each other, and the moving block is fixed on the outer wall side of the side plate through the fifth connecting hole and the seventh connecting hole by the long bolt.

[0014] Preferably, an auxiliary rod is arranged in the fourth connecting hole of the moving block, and the auxiliary rod is connected with the sixth connecting hole of the second servo motor.

[0015] Preferably, a first connecting line is arranged on the rear end of the outer wall of the first servo motor, the first connecting line is connected with an external control console, a second connecting line is arranged on the front end of the outer wall of the first servo motor, the first servo motor is connected with a steering switch through the second connecting line, the steering switch is arranged on the front side of the outer wall of the disc, and the driving motor and the second servo motor are connected with the control console through the first connecting line arranged on the rear side.

[0016] Preferably, the second servo motor is arranged on the outer wall side of the side plate, a feeding roller and a feeding gear are arranged on the top end of the side plate, a first shredding gear is arranged below the feeding roller, a second shredding gear is arranged below the feeding gear, the first shredding gear is arranged on the outer wall side of the spacer sleeve, the spacer sleeve is arranged on the outer side of the main shaft, the main shaft is arranged on the outer wall of the side plate through bearings on both sides of the main shaft, the first shredding gear and the second shredding gear are the same in structure and size, the first shredding gear comprises a cutter disc, a cutter seat and a cutter blade, the cutter disc is arranged on the outer wall side of the spacer sleeve, the outer wall of the spacer sleeve is provided with a snap ring for fixing the cutter disc, the cutter seat is arranged on both sides of the cutter disc, and the cutter blade is arranged on the top end of the outer wall of the cutter seat, a stirring gear is arranged between the two first shredding gears, and the stirring gear is arranged on the driving rod.

[0017] Compared with the prior art, the present application has the following advantages: 1. The present application realizes efficient cutting of the shredding gear to the tire and adjustment of the transverse position of the poking gear in the gap between the shredding gears by installing the fixed disc, the first servo motor, the rotating cylinder, the half tooth screw rod, the composite bearing, the driving rod, the driving shaft, the cutter disc, the cutter seat and the cutter blade, improves the shredding efficiency and the maintainability of the cutter by the cutter disc, the cutter seat and the cutter blade, rotates the rotating cylinder by the first servo motor, engages the half tooth screw rod with the internal thread of the rotating cylinder, thereby converts the rotating motion into the axial linear motion of the half tooth screw rod itself, rigidly connects the half tooth screw rod with the driving rod through the work disc and the composite bearing, embeds the clamping groove of the inner wall with the clamping block of the outer wall of the driving shaft, realizes the circumferential synchronous rotation and the axial relative sliding, and when the first servo motor starts, drives the driving rod and the poking gear on the driving rod to move stably along the axial direction of the driving shaft, solves the problem that the cleaning position of the traditional fixed poking gear is unchangeable and there is a cleaning blind area, can control the first servo motor to move the poking gear to the area which is most prone to blockage or has the most serious residue for key cleaning according to the actual situation of the tire material residue during the operation of the equipment, improves the convenience of equipment maintenance and the pertinence of cleaning, improves the cleaning efficiency and thoroughness, and effectively prevents the efficiency decline and equipment failure caused by local blockage. 2. The present application realizes the automatic periodic reciprocating motion of the poking gear in the gap between the shredding gears by installing the rotating cylinder, the disc, the second connecting line, the steering switch, the switch disc and the half tooth screw rod, solves the problem that the poking gear is still for fixed-point cleaning after adjusting the position and the cleaning range is still limited, fixes the switch disc at the junction of the toothless section and the toothed section of the half tooth screw rod, installs the mechanically triggered steering switch on the disc at the front end of the rotating cylinder, when the poking gear moves to the preset limit position with the driving rod, the switch disc on the half tooth screw rod just contacts and triggers the steering switch on the corresponding side, the electric signal generated by the steering switch is fed back to the control console through the second connecting line, the control console immediately issues a steering instruction to drive the first servo motor to reverse, at the same time, controls the first servo motor on the other side to reverse the running direction synchronously, drives the driving rod to move the poking gear in the opposite direction, thereby realizes the automatic continuous reciprocating motion of the poking gear within the set stroke under the alternating triggering of the steering switches on both sides, realizes the full-width dynamic coverage cleaning, fundamentally eliminates the transverse cleaning blind area, improves the intelligentization and automation level of the equipment self-cleaning, avoids the local excessive wear caused by the long-term work of the poking gear at a single position, prolongs the service life of the gear, at the same time, also helps to maintain the cleanliness of the tooth surface of the shredding gear, ensures the stability of the shredding force; 3. The application realizes the adjustment of the engagement depth between the poking gear and the shredding gear by installing the moving block, the second servo motor, the long screw rod, the driving shaft and the side plate, solves the problem that the reciprocating movement of the poking gear can only handle the residual cleaning of the transverse gap, and it is difficult to handle the jamming or accumulation of different size tire fragments in the direction of the tooth gap depth, the second servo motor output shaft drives the long screw rod to rotate, the moving block is engaged with the long screw rod through threads, the moving block converts the rotary motion into linear motion along the axis of the long screw rod, the bottom of the moving block is fixedly connected with the limiting ring sleeved on the driving shaft, when the second servo motor drives the moving block to move, the whole driving shaft is driven to move through the limiting ring, thereby changing the axial cutting depth of the tooth tip of the poking gear relative to the working tooth surface of the shredding gear, effectively protecting the key components, avoiding the damage caused by the improper cleaning depth, prolonging the service life of the core working components of the equipment, and making the equipment always run in an efficient and safe state; 4. The application realizes the movement stability and anti-deflection protection of the poking gear during the depth adjustment process by installing the moving block, the auxiliary rod, the side plate, the fifth connecting hole and the long bolt, solves the problem that the moving block and the driving shaft may be deflected, shaken or stuck when the moving block moves in depth only by the driving of the long screw rod, causes unstable adjustment and poor accuracy, the fourth connecting hole is arranged on the moving block, and an auxiliary rod parallel to the long screw rod is arranged in the fourth connecting hole, the auxiliary rod is fixed on the second servo motor at both ends, and accurate linear motion guidance is provided for the moving block, when the second servo motor drives the long screw rod to rotate, the moving block moves along the linear path determined by the auxiliary rod under the action of the thread driving force, and the connection of the long bolt and the side plate provides constraint against torsion and lateral force, after the depth adjustment of the poking gear is completed, the moving block is fixed on the outer wall of the side plate through the long bolt, so that the moving block is prevented from moving up and down or loosening when bearing load, the stability and accuracy of the depth adjustment are ensured, the guidance of the auxiliary rod makes the movement of the driving shaft smooth and without jamming, the positioning is accurate, and the service life and reliability of the transmission component are greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the application; Figure 2 It is a schematic diagram of the structure of the shredding gear of the application; Figure 3 It is a schematic diagram of the depth structure of the adjusted poking gear in the shredding gear of the application; Figure 4 It is a schematic diagram of the transverse gap distance structure of the adjusted poking gear in the shredding gear of the application; Figure 5 It is a schematic diagram of the structure of the poking gear of the application; Figure 6Structure diagram of fixed disc and composite bearing separation of the present application; Figure 7 Structure diagram of half tooth screw pulling out from composite bearing of the present application; Figure 8 Structure diagram of composite bearing pulling out from driving rod of the present application; Figure 9 Structure diagram of long screw of the present application; Figure 10 Structure diagram of steering switch of the present application; Figure 11 Structure diagram of half tooth screw of the present application; Figure 12 Structure diagram of moving block of the present application; Figure 13 Structure diagram of two shredding gears staggered interaction of the present application; Figure 14 Structure diagram of first shredding gear section of the present application; Figure 15 Local diagram of knife holder and blade connection of the present application; Figure 16 Local diagram of moving block and side plate fixation of the present application.

[0019] In the figure: 1, fixed disc; 2, round hole; 3, first connecting hole; 4, rotating shaft hole; 5, first servo motor; 6, first fixed plate; 7, second connecting hole; 8, first connecting line; 9, rotating cylinder; 10, second connecting line; 11, disc; 12, steering switch; 13, first bolt; 14, composite bearing; 15, inner ring; 16, third connecting hole; 17, work disc; 18, half tooth screw; 19, switch disc; 20, recess; 21, driving rod; 22, protruding block; 23, clamping groove; 24, clamping block; 25, driving shaft; 26, limiting disc; 27, driving motor; 28, stirring gear; 29, moving block; 30, screw hole; 31, fourth connecting hole; 32, fifth connecting hole; 33, limiting ring; 34, long screw; 35, limiting block; 36, second servo motor; 37, sixth connecting hole; 38, second fixed plate; 39, second bolt; 40, auxiliary rod; 41, side plate; 42, seventh connecting hole; 43, feeding roller; 44, feeding gear; 45, first shredding gear; 46, second shredding gear; 47, chute; 48, third bolt; 49, through hole; 50, main shaft; 51, spacer sleeve; 52, knife disc; 53, knife holder; 54, blade; 55, clamping ring. DETAILED DESCRIPTION

[0020] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application.

[0021] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0023] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 8 , Figure 13 , Figure 14 and Figure 15 , an embodiment provided by the present application: a tire cutting shredder roll structure, the first servo motor 5 outer wall rear end is provided with a first connecting line 8, the first connecting line 8 is connected with the external control console, the first servo motor 5 outer wall front end is provided with a second connecting line 10, the driving motor 27 and the second servo motor 36 are connected with the control console through the first connecting line 8 arranged at the rear side, the second servo motor 36 is arranged on the outer wall side of the side plate 41, the side plate 41 top end is provided with a feeding roller 43 and a feeding gear 44, the feeding roller 43 below is provided with a first shredding gear 45, the feeding gear 44 below is provided with a second shredding gear 46, the first shredding gear 45 includes a cutter head 52, a cutter seat 53 and a cutter blade 54, the cutter head 52 is arranged on the outer wall side of the spacer sleeve 51, the cutter head 52 is provided with the cutter seat 53 on both sides, the cutter seat 53 is provided with the cutter blade 54 on the outer wall top end, the two first shredding gears 45 are provided with a material stirring gear 28, the material stirring gear 28 is arranged on the driving rod 21. Further, when the device is in normal operation, the tire is transmitted to the feeding gear 44 by the rolling of the feeding roller 43, the feeding gear 44 clamps the tire between the first shredding gear 45 and the second shredding gear 46 through the front end of the tooth groove, and the tire is preliminarily positioned. The cutter head 52 is arranged on the main shaft 50 through the spacer sleeve 51, the main shaft 50 is connected to the side plate 41 through bearings on both sides, a thermal expansion and contraction gap is arranged between the outer wall of the bearing and the inner wall of the side plate 41, which is used to absorb the axial thermal expansion of the bearing due to friction heating, prevent interference fit between the outer ring of the bearing and the mounting hole of the side plate 41 due to expansion, thereby avoiding abnormal wear of the bearing and ensuring the reliability and stability of the device under continuous operation and temperature change. A limiting step is arranged between the two cutter heads 52, which is arranged outside the spacer sleeve 51 and is used to ensure the balance and stability of the cutter head 52 in high-speed rotation. A snap ring 55 is arranged on both sides of the spacer sleeve 51, which is used to fix the cutter head 52 and prevent it from falling off. Two cutter seats 53 are symmetrically arranged on both sides of the cutter head 52 and are fixed to the cutter head 52 through bolt connection. The top end of the cutter seat 53 is provided with a bolt hole for installing a detachable blade 54. The blade 54 is made of high-strength wear-resistant alloy material and can be set as a hook type, a tooth type or a flat blade type according to different processing materials, which is used to optimize the cutting and tearing effect. In work, with the rotation of the cutter head 52, the blade 54 impacts and embeds into the tire body, and the continuous cutting, stretching and tearing of the rubber are realized by the rotation power and sharpness of the blade edge. Multiple blades 54 are distributed in the circumferential direction of the cutter head 52 to form a continuous multi-point composite stress state, so that the tire is broken into size-controllable fragments in a very short time. The relative rotation of the first shredding gear 45 and the second shredding gear 46 gradually tears the tire into fragments, and the console starts the driving motor 27 through the first connecting line 8. The driving motor 27 starts to drive the driving shaft 25 to rotate, the driving shaft 25 is connected to the driving rod 21 through the engagement of the clamping block 24 and the clamping groove 23, thereby driving the driving rod 21 to rotate. The rotation of the driving rod 21 drives the outer side of the material stirring gear 28 to rotate. The first shredding gear 45 and the second shredding gear 46 are both provided with a driving rod 21 below, and the material stirring gear 28 on the driving rod 21 extends into the gap between the shredding gears to scrape and clean the tire residues attached between the teeth of the shredding gears or accumulated in the gap between the shredding rollers, effectively preventing material winding or blockage, keeping the shredding area unobstructed, and improving the reliability of continuous operation of the device.

[0024] Please refer to Figure 3 , Figure 4 , Figure 6 , Figure 7 , Figure 8 , Figure 10 and Figure 11The application provides a tire cutting and shredding knife roller structure, a fixed disc 1 is provided with a round hole 2, a first connecting hole 3 and a rotating shaft hole 4 on the outer wall side, a rotating cylinder 9 is arranged in the round hole 2, a screw groove is arranged on the inner wall side of the rotating cylinder 9, one end of the rotating cylinder 9 is connected with the motor shaft of the front side of a first servo motor 5, a disc 11 is arranged at the other end of the rotating cylinder 9, a third connecting hole 16 and a through hole 49 are arranged on the outer wall side of a composite bearing 14, a half toothed screw rod 18 is arranged in the third connecting hole 16, two work plates 17 are arranged on the toothless end of the half toothed screw rod 18, the composite bearing 14 is arranged between the two work plates 17, a switch plate 19 is arranged at the joint of the toothless end and the toothed end of the half toothed screw rod 18, the toothed end of the half toothed screw rod 18 is in mesh with the screw groove on the inner wall side of the rotating cylinder 9, the first servo motor 5 is fixed on a first fixed plate 6, a first bolt 13 passes through a second connecting hole 7 to fix the first fixed plate 6 on the fixed disc 1, the fixed disc 1 is arranged in a sliding groove 47, and the sliding groove 47 is arranged on the equipment base. Further, the gap between the two shredding gears is large, the material stirring gear 28 cannot completely clean the residual tire fragments, and the material stirring gear 28 is deviated to the right side of the gap, in the equipment stop state, the material stirring gear 28 is adjusted, the console first starts the first servo motor 5, the fixed disc 1 and the first servo motor 5 are arranged on both sides of the driving rod 21, the motor shaft of the first servo motor 5 is connected with the rotating cylinder 9, the counterclockwise rotation of the first servo motor 5 drives the rotating cylinder 9 to rotate, the screw groove on the inner wall of the rotating cylinder 9 is in mesh with the screw on the outer wall side of the half toothed screw rod 18, thereby driving the half toothed screw rod 18 to move inward, the toothless end of the half toothed screw rod 18 is fixed on the composite bearing 14 through the work plate 17 and the third bolt 48, thereby the inward axial movement of the half toothed screw rod 18 drives the composite bearing 14 to move inward, the composite bearing 14 is connected with the driving rod 21 through the inner ring 15, the recess 20 on the inner wall of the inner ring 15 is embedded with the protrusion 22 on the outer wall of the driving rod 21, the driving rod 21 is embedded with the clamping block 24 on the outer wall of the driving shaft 25 through the clamping groove 23 on the inner wall, thereby the inward movement of the composite bearing 14 drives the driving rod 21 to slide inward along the driving shaft 25, at the same time, the first servo motor 5 symmetrically arranged on the other side of the driving rod 21 rotates clockwise to drive the driving rod 21 to slide outward along the driving shaft 25, the movement of the driving rod 21 drives the material stirring gear 28 to move in the gap between the two shredding gears, and the driving of the first servo motor 5 is stopped when reaching the specified position, thereby realizing the adjustment of the working range of the material stirring gear 28, improving the maintainability and cleaning efficiency of the equipment, and ensuring that there is no residual in the shredding area after each operation, so as to prepare for the next start.

[0025] Please refer to Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 10 and Figure 11In one embodiment of the present application, a tire cutting block shredding knife roller structure is provided, the outer wall side of the work tray 17 is provided with a third bolt 48, the third bolt 48 passes through the through hole 49 to fix the half toothed screw rod 18 on the composite bearing 14, the toothed end outer wall side of the half toothed screw rod 18 and the threaded groove of the inner wall side of the rotating cylinder 9 are engaged with each other, the front end of the driving shaft 25 is connected with the driving motor 27, the outer wall side of the driving shaft 25 is provided with a limiting disc 26, the limiting disc 26 is provided with a limiting ring 33 between the two limiting discs 26, the inner wall side of the limiting ring 33 is provided with a sliding bearing, the limiting ring 33 is connected with the driving shaft 25 through the sliding bearing, the outer wall top end of the limiting ring 33 is provided with a moving block 29, the outer wall front side of the moving block 29 is provided with a threaded hole 30 and a fourth connecting hole 31, the outer wall side of the moving block 29 is provided with a fifth connecting hole 32; Further, under continuous production, the position of the poking gear 28 needs to be dynamically adjusted without interrupting the shredding operation, for optimizing the cleaning effect, while the equipment is normally shredding tires, the driving motor 27 drives the driving shaft 25 to rotate, the driving shaft 25 drives the driving rod 21 to rotate, the control console sends an adjusting instruction to the first servo motor 5, the first servo motor 5 is started to drive the rotating cylinder 9 to rotate, the rotating cylinder 9 and the threaded engagement of the half toothed screw rod 18 convert the rotating motion into the axial movement of the half toothed screw rod 18, the half toothed screw rod 18 is rigidly connected with the composite bearing 14 through the work tray 17 to drive the composite bearing 14 to move axially, the inner ring 15 in the composite bearing 14 is connected with the driving rod 21 in rotation through the cooperation of the groove 20 and the protrusion 22, so that there is relative axial sliding between the composite bearing 14 and the driving rod 21, and it can reliably transmit the radial support force and ensure the stability of the axial driving in the rotating state; While the driving rod 21 continuously rotates, the axial force applied by the composite bearing 14 pushes the driving rod 21 to slowly slide along the driving shaft 25, since the driving rod 21 and the driving shaft 25 are embedded through the clamping block 24 and the clamping groove 23, the driving rod 21 and the driving shaft 25 rotate synchronously in the circumferential direction and can relatively move in the axial direction, the poking gear 28 changes the lateral position in the entire shredding gear gap while continuously performing the rotating scraping function, so that the cleaning position can be optimized in real time without stopping, for example, the poking gear 28 is moved to the area which is more prone to blockage according to the accumulation tendency of the tire fragments, which improves the adaptive ability and intelligent level of the equipment and ensures that the self-cleaning performance is always efficient and the discharge quality is stable in long-term operation, especially suitable for processing waste tire materials with variable composition and hardness.

[0026] Please refer to Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 10 and Figure 11The application provides a tire cutting and shredding knife roller structure, a second connecting line 10 is arranged at the front end of the outer wall of the first servo motor 5, the first servo motor 5 is connected with a steering switch 12 through the second connecting line 10, the steering switch 12 is arranged at the front side of the outer wall of a disc 11, a driving motor 27 and a second servo motor 36 are both connected with a control cabinet through first connecting lines 8 arranged at the back side, two work plates 17 are arranged at the toothless end of a half-toothed screw rod 18, a composite bearing 14 is arranged between the two work plates 17, third bolts 48 are arranged at the outer wall side of the work plate 17, the third bolts 48 pass through through holes 49 to fix the half-toothed screw rod 18 on the composite bearing 14, and a switch disc 19 is arranged at the junction of the toothless end and the toothed end of the half-toothed screw rod 18. Further, in the shredding operation, the gap between the shredding gears needs to be cleaned comprehensively to prevent the existence of a blind area in the fixed position, at this time, the equipment needs to automatically reciprocate the material shifting gear 28, first, the control cabinet starts the first servo motor 5 at both sides of the driving rod 21, the first servo motor 5 drives the rotating cylinder 9 to rotate, thereby driving the half-toothed screw rod 18 and the fixed composite bearing 14 to move inward, pushing the driving rod 21 and the material shifting gear 28 to move to the gap side, the switch disc 19 is arranged at the junction of the toothless section and the toothed section of the half-toothed screw rod 18, when the material shifting gear 28 moves to the vicinity of the inner limit preset position, the switch disc 19 moves to the position in contact with the steering switch 12 with the half-toothed screw rod 18, the steering switch 12 is installed on the disc 11 at the front end of the rotating cylinder 9, the steering switch 12 is a mechanical trigger device, when the switch disc 19 contacts and presses the steering switch 12, the steering electrical signal is triggered, the electrical signal is transmitted to the control cabinet through the second connecting line 10, after the control cabinet receives the steering signal, immediately changes the instruction, so that the first servo motor 5 currently working reverses, for example, from counterclockwise to clockwise rotation, at the same time, the control cabinet controls another first servo motor 5 arranged at the back side of the driving rod 21 to also reverse the running direction synchronously; The first servo motor 5, which initially pulls inward on the front side of the drive lever 21, changes to pushing outward, while the first servo motor 5 on the rear side of the drive lever 21 changes to pulling inward. Driven by the first servo motors 5 on both sides, the drive lever 21 begins to move in opposite directions. At the same time, the feeding gear 28 also moves in the opposite direction within the gap. When the feeding gear 28 moves to near the limit position on the rear side of the drive lever 21, the switch disk 19 on the half-tooth screw 18 triggers the rear direction switch 12. The direction switch 12 sends a signal to the control console, which then controls the two first servo motors 5 to reverse again. This cycle repeats, enabling the feeding gear 28 to achieve automatic and periodic reciprocating motion within the gap width of the two shredding gears. At the same time, the cleaning range of the feeding gear 28 also covers the full width of the gap between the shredding gears, effectively removing any residue or newly appearing entanglement in the gap. This enhances the equipment's self-cleaning ability and anti-clogging reliability, making it suitable for processing tire materials with high viscosity or high fiber content. It also improves the intelligence level and stability of the equipment's continuous operation.

[0027] Please see Figure 1 , Figure 2 , Figure 3 , Figure 8 , Figure 9 , Figure 12 and Figure 16 An embodiment of the present invention provides a tire shredding roller structure, wherein the auxiliary rod 40 is connected to the sixth connecting hole 37 of the second servo motor 36, the front side of the outer wall of the moving block 29 is provided with a screw hole 30 and a fourth connecting hole 31, the side side of the outer wall of the moving block 29 is provided with a fifth connecting hole 32, a long screw 34 is provided in the screw hole 30 of the moving block 29, one end of the long screw 34 is connected to the second servo motor 36, and the other end of the long screw 34 is connected to a limiting block 35, the limiting block 35 is used to prevent the moving block 29 from falling off, the side side of the outer wall of the second servo motor 36 is provided with a second fixing plate 38, the side side of the outer wall of the second fixing plate 38 is provided with a second bolt 39, the second bolt 39 passes through the second fixing plate 38 and the side plate 41 to fix the second servo motor 36; Further, when processing different size types of tires, the device optimizes the cleaning intensity by adjusting the engagement depth between the shredding gear and the poking gear 28. When processing small tires, the size of the fragments generated by the shredding gear is relatively small, and it is easy to embed between the teeth of the shredding gear or accumulate in the deep gap. If the engagement between the poking gear 28 and the shredding gear is too shallow, the cleaning effect will only be on the surface, and the deep accumulation cannot be effectively removed, which will cause the gap to be blocked over a long period of time, and the shredding efficiency will decrease. Therefore, the device first adjusts the poking gear 28 to a deeper engagement position. The control panel simultaneously starts the second servo motor 36 installed on the two side plates 41. The output shaft of the second servo motor 36 drives the connected long screw 34 to rotate counterclockwise. The long screw 34 is threadedly engaged with the screw hole 30 of the moving block 29, and the outer wall side of the moving block 29 is in close contact with the side plate 41. Therefore, the moving block 29 converts the rotary motion into linear motion along the long screw 34. The moving block 29 is driven by the long screw 34 to stably translate along the auxiliary rod 40 in the axial direction. The auxiliary rod 40 ensures that the moving block 29 moves stably and does not deflect. The bottom end of the moving block 29 is fixedly connected to the outer wall top end of the limiting ring 33. The limiting ring 33 is sleeved on the driving shaft 25 through the sliding bearing on the inner wall, realizing relative rotation and axial fixation. Therefore, the axial movement of the moving block 29 directly drives the limiting ring 33 to move, and in turn drives the driving shaft 25, the driving rod 21 and the poking gear 28 to move into the interior of the shredding gear gap. After the movement is completed, the long screw is screwed into the fifth connecting hole 32 and the seventh connecting hole 42 to fix the moving block 29 on the side plate 41. When processing large tires, the tire fragments have large volume and high hardness. At this time, in order to avoid excessive interference or excessive resistance between the poking gear 28 and the large fragments, the engagement depth needs to be appropriately adjusted to be shallow. The control panel controls the second servo motor 36 to rotate clockwise through the first connecting line 8, drives the moving block 29 to drive the driving shaft 25 to move away from the shredding gear, thereby increasing the operating gap between the poking gear 28 and the working tooth surface of the shredding gear. This makes the same device be able to efficiently process a wide range of materials from small car tires to large engineering tires, avoiding overloading and wear of the poking gear 28 caused by excessive engagement, or ineffective cleaning caused by shallow engagement, thereby prolonging the service life of the gear.

[0028] Working principle: The tire is conveyed to the feeding gear 44 by the feeding roller 43, guided into the first shredding gear 45 and the second shredding gear 46 for shredding and cutting by the feeding gear 44, and the driving motor 27 drives the driving shaft 25 to rotate. The driving rod 21 is synchronously rotated through the engagement of the clamping block 24 and the clamping groove 23, driving the poking gear 28 to rotate. The poking gear 28 scrapes the tire fragments remaining in the gap between the shredding gears to prevent material entanglement and blockage. When the device adjusts the position of the poking gear 28, the console drives the rotating cylinder 9 to rotate through the first servo motor 5, drives the half tooth screw 18 to move axially through the screw thread, further drives the composite bearing 14 and the driving rod 21 to slide along the driving shaft 25, realizes the transverse position adjustment of the poking gear 28 in the shredding gap, and the position adjustment can be dynamically performed when the device is running or can be implemented in the stop state; When the device needs to be automatically cleaned back and forth, the half tooth screw 18 is provided with a switch disc 19, the switch disc 19 triggers the steering switch 12 when moving to the limit position, the steering switch 12 transmits the reverse signal to the console, the console controls the first servo motor 5 to reverse, so that the poking gear 28 reciprocates in the gap and cleans the residues comprehensively; For different specifications of tires, the second servo motor 36 drives the long screw 34 to rotate, thereby driving the moving block 29 to move axially along the auxiliary rod 40, the moving block 29 drives the driving shaft 25 through the limiting ring 33, thereby adjusting the axial position of the driving rod 21 and the poking gear 28 as a whole, adjusting the biting depth of the poking gear 28 and the shredding gear, and adapting to the cleaning requirements of different materials, thereby improving the adaptability and operation reliability of the device.

[0029] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the involved claims.

Claims

1. A tire shredder roller structure, comprising a fixed disc (1), a composite bearing (14), and a movable block (29), characterized in that: The fixed disk (1) has three first servo motors (5) on its outer side. The first servo motors (5) are connected to the semi-tooth screw (18) through the front rotating cylinder (9). The front end of the rotating cylinder (9) is provided with a turn switch (12). The semi-tooth screw (18) is set on the composite bearing (14). The fixed disk (1) is connected to the drive shaft (25) through the sliding bearing. The drive shaft (25) has a drive rod (21) on its outer side. The drive rod (21) is provided with the composite bearing (14). The drive shaft (25) has two limit disks (26) on its two sides respectively. The limit disks (26) have limit rings (33) on their sides. The limit rings (33) are set at the bottom of the moving block (29). The moving block (29) is connected to the second servo motor (36) through the long screw (34). The second servo motor (36) is connected to the moving block (29) through the auxiliary rod (40).

2. The tire shredder roller structure according to claim 1, characterized in that: The outer wall of the fixed disk (1) is provided with a round hole (2), a first connecting hole (3) and a rotating shaft hole (4). A rotating cylinder (9) is provided inside the round hole (2). A threaded groove is provided on the inner wall of the rotating cylinder (9). One end of the rotating cylinder (9) is connected to the motor shaft on the front side of the first servo motor (5). A disc (11) is provided on the other end of the rotating cylinder (9). A first fixing plate (6) is provided on the front side of the outer wall of the first servo motor (5). A second connecting hole (7) is provided on the outer wall of the first fixing plate (6). The second connecting hole (7) is concentrically aligned with the first connecting hole (3). A first bolt (13) passes through the first connecting hole (3) and the second connecting hole (7) to fix the first servo motor (5) on the outer wall of the fixed disk (1). The fixed disk (1) is set in the sliding groove (47). A sliding bearing is provided on the inner wall of the rotating shaft hole (4). The inner wall of the sliding bearing is fitted with the outer wall of the drive shaft (25).

3. The tire shredder roller structure according to claim 2, characterized in that: The outer wall side of the drive shaft (25) is provided with a locking block (24), which is engaged with the locking groove (23). The locking groove (23) is provided on the inner wall side of the drive rod (21). The inner wall side of the drive rod (21) is engaged with the outer wall side of the drive shaft (25). The outer wall sides of the drive rod (21) are provided with protrusions (22), which are engaged with the grooves (20). The grooves (20) are provided on the inner wall side of the inner ring (15). The inner ring (15) is connected to the composite bearing (14) through rollers.

4. The tire shredder roller structure according to claim 3, characterized in that: The outer side of the composite bearing (14) is provided with a third connecting hole (16) and a through hole (49). A semi-toothed screw (18) is provided in the third connecting hole (16). Two work plates (17) are provided at the toothless end of the semi-toothed screw (18). The composite bearing (14) is provided between the two work plates (17). A third bolt (48) is provided on the outer side of the work plate (17). The third bolt (48) passes through the through hole (49) to fix the semi-toothed screw (18) on the composite bearing (14). A switch plate (19) is provided at the junction of the toothless end and the toothed end of the semi-toothed screw (18). The thread grooves on the outer side of the toothed end of the semi-toothed screw (18) and the inner side of the rotating cylinder (9) mesh with each other.

5. The tire shredder roller structure according to claim 1, characterized in that: The front end of the drive shaft (25) is connected to the drive motor (27). A limit plate (26) is provided on the outer side of the drive shaft (25). A limit ring (33) is provided between the two limit plates (26). A sliding bearing is provided on the inner side of the limit ring (33). The limit ring (33) is connected to the drive shaft (25) through the sliding bearing. A moving block (29) is provided at the top of the outer wall of the limit ring (33). A screw hole (30) and a fourth connecting hole (31) are provided on the front side of the outer wall of the moving block (29). A fifth connecting hole (32) is provided on the outer side of the moving block (29).

6. The tire shredder roller structure according to claim 5, characterized in that: A long screw (34) is provided in the screw hole (30) of the moving block (29). One end of the long screw (34) is connected to the second servo motor (36), and the other end of the long screw (34) is connected to the limiting block (35). A second fixing plate (38) is provided on the outer side of the second servo motor (36). A second bolt (39) is provided on the outer side of the second fixing plate (38). The second bolt (39) passes through the second fixing plate (38) and the side plate (41) to fix the second servo motor (36). A sixth connecting hole (37) is provided on the front side of the outer wall of the second servo motor (36).

7. The tire shredder roller structure according to claim 6, characterized in that: The side wall of the side plate (41) is provided with a seventh connecting hole (42). The seventh connecting hole (42) and the fifth connecting hole (32) in the movable block (29) are concentrically aligned. A long bolt passes through the fifth connecting hole (32) and the seventh connecting hole (42) to fix the movable block (29) to the side wall of the side plate (41).

8. The tire shredder roller structure according to claim 7, characterized in that: An auxiliary rod (40) is provided in the fourth connection hole (31) of the moving block (29), and the auxiliary rod (40) is connected to the sixth connection hole (37) of the second servo motor (36).

9. The tire shredder roller structure according to claim 1, characterized in that: The first servo motor (5) has a first connecting line (8) at the rear end of its outer wall. The first connecting line (8) is connected to the external control console. The first servo motor (5) has a second connecting line (10) at the front end of its outer wall. The first servo motor (5) is connected to the turn switch (12) through the second connecting line (10). The turn switch (12) is located on the front side of the outer wall of the disc (11). The drive motor (27) and the second servo motor (36) are both connected to the control console through the first connecting line (8) at the rear.

10. The tire shredder roller structure according to claim 9, characterized in that: The second servo motor (36) is located on the outer side of the side plate (41). The top of the side plate (41) is provided with a feeding roller (43) and a feeding gear (44). The first shredding gear (45) is located below the feeding roller (43), and the second shredding gear (46) is located below the feeding gear (44). The first shredding gear (45) is located on the outer side of the spacer (51). The spacer (51) is located outside the main shaft (50). The two sides of the main shaft (50) are located on the outer wall of the side plate (41) through bearings. The first shredding gear (45) and the second shredding gear The wheels (46) are the same size. The first shredding gear (45) includes a cutter disc (52), a cutter holder (53) and a blade (54). The cutter disc (52) is set on the outer side of the partition sleeve (51). A retaining ring (55) is set on the outer wall of the partition sleeve (51). The retaining ring (55) is used to fix the cutter disc (52). A cutter holder (53) is set on both sides of the cutter disc (52). A blade (54) is set on the top of the outer wall of the cutter holder (53). A feeding gear (28) is set between the two first shredding gears (45). The feeding gear (28) is set on the drive rod (21).

Citation Information

Patent Citations

  • Tire cutting machine

    CN111231176B