Die-casting mold embedded part positioning structure and using method thereof
By setting up a pre-embedded positioning structure inside the magnesium alloy, the problems of insufficient rigidity and load-bearing capacity of the magnesium alloy are solved, enabling the complex appearance and high compressive load-bearing capacity of the magnesium alloy product, thus meeting the requirements for lightweighting.
Patent Information
- Application Number
- CN202411125443.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2026-03-03
AI Technical Summary
Magnesium alloys have a relatively low modulus of elasticity, which results in weak rigidity and load-bearing capacity in some structural applications, leading to deformation.
A positioning structure for a die-casting mold embedded part is designed, including an embedded part set inside a magnesium alloy. The outer end face of the embedded part has a symmetrical first structure that extends out of the magnesium alloy for cooperating with a positioning part on the master mold core. The stability of the embedded part is ensured by the connection between the positioning part and the positioning groove, and the excess part is removed after molding to obtain the final product.
This allows magnesium alloy products to have complex appearances and structures, while improving compressive strength and meeting the requirements for lightweight products.
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Figure CN121589263A_ABST
Abstract
Description
[Technical Field]
[0001] This invention relates to the field of injection molding technology, and in particular to a positioning structure for pre-embedded parts in die casting molds and its application method. [Background Technology]
[0002] Magnesium alloys have a relatively low density among commonly used metal materials, and can be molded into parts with complex curved surfaces and structures using die casting molds, thus meeting the requirements for product lightweighting.
[0003] Magnesium alloys have a relatively low modulus of elasticity, which results in weak rigidity and load-bearing capacity in some structural applications, leading to deformation.
[0004] In view of this, it is necessary to provide a positioning structure for pre-embedded parts in die casting molds and its usage method to solve the above problems. [Summary of the Invention]
[0005] The technical problem this invention aims to solve is that magnesium alloys have a relatively low elastic modulus, resulting in weak rigidity and load-bearing capacity in some structural applications, leading to deformation. Therefore, this invention provides a positioning structure for embedded parts in die-casting molds and its usage method to address the above-mentioned problem.
[0006] The solution to the technical problem of this invention is: a positioning structure for embedded parts in a die-casting mold, comprising:
[0007] Placement slots: At least one set of placement slots is provided on the male mold core or female mold core;
[0008] An embedded part is set inside a magnesium alloy. The embedded part and the magnesium alloy are formed by die casting. At least one set of first structures is provided on the outer end face of the embedded part. One set of structures includes two structures, which are arranged in a balanced and symmetrical manner. The first structure extends out of the magnesium alloy to the outside of the embedded part. The part of the first structure extending out of the magnesium alloy is set in the placement groove, and the part of the first structure extending out of the magnesium alloy is provided with positioning holes.
[0009] The positioning component is fixedly connected to the female mold core and is used to position the embedded part. Since the female mold core does not move, the embedded part is relatively stable. The male mold core has a positioning groove at the position corresponding to the positioning component. When in use, the positioning component passes through the positioning hole on the embedded part and then connects with the positioning groove.
[0010] Preferably, the outer end face of the embedded part is provided with a second structure, which is used to ensure that the embedded part is balanced and supported in the mold when forming a long magnesium alloy.
[0011] Preferably, the thickness of the embedded part includes, but is not limited to, 1 / 4 of the thickness of the magnesium alloy.
[0012] Preferably, the material of the embedded part includes, but is not limited to, steel.
[0013] Preferably, the positioning element includes, but is not limited to, a positioning pin.
[0014] In addition, the present invention also provides a method for using a positioning structure for embedded parts in a die-casting mold, comprising:
[0015] S1: A positioning component is installed inside the female mold core, and a positioning groove is provided at the corresponding position inside the male mold core;
[0016] S2: The embedded parts are preheated before being placed into the die-casting mold to prevent the broth from cooling down rapidly when it comes into contact with the embedded parts during the filling process;
[0017] S3: The embedded part is clamped into the female mold core using a jig. The embedded part is positioned by the positioning part in the female mold core cooperating with the positioning hole of the embedded part. When the mold is closed, the positioning part is connected with the positioning groove in the male mold core.
[0018] S4: Take out the molded finished product and remove the first structure extending from the finished product through machining to obtain the final magnesium alloy product.
[0019] The beneficial effects of this invention are that it provides a positioning structure for a die-casting mold embedded part and its usage method. The embedded part has at least one set of first structures on its outer end face. Each set of structures includes two structures arranged in a balanced and symmetrical manner. The portion of the first structure extending out of the magnesium alloy has a positioning hole for cooperating with a positioning component in the master mold core to position the embedded part. The magnesium alloy formed by this structure has a complex appearance and structure, while having a higher compressive load-bearing capacity than magnesium alloy and a weight less than steel, thus meeting the requirements for lightweight products. [Attached Image Description]
[0020] Figure 1 This is a schematic diagram of the positioning structure of a die-casting mold embedded part according to the present invention.
[0021] Figure 2 This is a schematic diagram of the finished product formed by the positioning structure of the pre-embedded part of the die casting mold according to the present invention.
[0022] Figure 3 This is a schematic diagram of the final formed magnesium alloy structure of the positioning structure of the pre-embedded part of the die casting mold according to the present invention.
[0023] Figure 4 This is a schematic diagram of the structure of the finished product formed after the positioning component positions the embedded part in this invention.
[0024] Figure 5 This is a flowchart illustrating the usage method of a positioning structure for embedded parts in a die-casting mold according to the present invention.
Detailed Implementation Methods
[0025] To further illustrate the technical means and effects of the present invention, the following detailed description is provided in conjunction with the embodiments of the present invention and their accompanying drawings.
[0026] This invention provides a positioning structure for embedded parts in a die-casting mold, comprising:
[0027] Placement slots (not shown in the figure): The male mold core or female mold core is provided with at least one set of placement slots (not shown in the figure);
[0028] An embedded part 100 is disposed inside a magnesium alloy 200. The embedded part 100 and the magnesium alloy 200 are formed by die casting. At least one set of first structures 110 is provided on the outer end face of the embedded part 100. One set of structures includes two structures, which are arranged in a balanced and symmetrical manner. In this embodiment, one set of first structures 110 is provided. The first structure 110 extends outward from the embedded part 100 to the magnesium alloy 200. The part of the first structure 110 extending outward from the magnesium alloy 200 is disposed in a placement groove (not shown in the figure), and a positioning hole 111 is provided on the part of the first structure 110 extending outward from the magnesium alloy 200.
[0029] Positioning component 300 is fixedly connected to the female mold core and is used to position the embedded part 100. Since the female mold core does not move, the embedded part 100 is relatively stable. A positioning groove (not shown in the figure) is provided in the male mold core at the position corresponding to the positioning component 300. When in use, the positioning component 300 passes through the positioning hole 111 on the embedded part 100 and then engages with the positioning groove (not shown in the figure).
[0030] The outer end face of the embedded part 100 is provided with a second structure 120. The second structure 120 is used to ensure that the embedded part 100 is balanced and supported in the mold when forming a long magnesium alloy. In this embodiment, there are two sets of the second structure 120.
[0031] The thickness of the embedded part 100 includes, but is not limited to, 1 / 4 of the thickness of the magnesium alloy 200.
[0032] The material of the embedded part 100 includes, but is not limited to, steel.
[0033] The positioning component 300 includes, but is not limited to, a positioning pin.
[0034] In addition, the present invention also provides a method for using a positioning structure for embedded parts in a die-casting mold, comprising:
[0035] S1: A positioning component 300 is installed inside the female mold core, and a positioning groove (not shown in the figure) is provided at the corresponding position inside the male mold core;
[0036] S2: The embedded part 100 is preheated before being placed into the die-casting mold to prevent the embedded part 100 from cooling down rapidly during the filling process.
[0037] S3: The embedded part 100 is clamped into the female mold core using a jig. The embedded part 100 is positioned by the positioning part 300 in the female mold core cooperating with the positioning hole 111 of the embedded part 100. When the mold is closed, the positioning part 300 is connected to the positioning groove (not shown in the figure) in the male mold core.
[0038] S4: Take out the finished product 210 after molding, and remove the first structure 110 extending from the finished product 210 by machining to obtain the final magnesium alloy 200 product.
[0039] The beneficial effects of the present invention are that the present invention provides a positioning structure for a die-casting mold embedded part and its usage method. The embedded part 100 has at least one set of first structures 110 on its outer end face. Each set of structures includes two structures, which are arranged in a balanced and symmetrical manner. The portion of the first structure 110 extending out of the magnesium alloy 200 is provided with positioning holes 111 for cooperating with the positioning component 300 in the master mold core to position the embedded part 100. The magnesium alloy 200 formed by this structure has a complex appearance and structure, while having a higher compressive load-bearing capacity than magnesium alloys and a weight less than steel, which can meet the requirements of product lightweighting.
[0040] It should be noted that the present invention is not limited to the above embodiments. Any simple modifications, equivalent changes and alterations made by those skilled in the art to the above embodiments based on the technical solutions of the present invention shall fall within the protection scope of the present invention.
Claims
1. A positioning structure for embedded parts in a die-casting mold, characterized in that, include: The male mold core or female mold core is provided with at least one set of the placement grooves; An embedded part is disposed inside a magnesium alloy. The embedded part and the magnesium alloy are formed by die casting. At least one set of first structures is provided on the outer end face of the embedded part. Each set of structures includes two structures, which are arranged in a balanced and symmetrical manner. The first structure extends outward from the magnesium alloy to the outside of the embedded part. The part of the first structure extending outward from the magnesium alloy is disposed in the placement groove, and the part of the first structure extending outward from the magnesium alloy is provided with positioning holes. The positioning component is fixedly connected to the female mold core. The male mold core has a positioning groove at a position corresponding to the positioning component. In use, the positioning component passes through the positioning hole on the embedded part and then engages with the positioning groove.
2. The positioning structure for a die-casting mold embedded part as described in claim 1, characterized in that: The outer end face of the embedded part is provided with a second structure, which is used to balance and support the embedded part in the mold when the mold is closed.
3. The positioning structure for embedded parts in a die-casting mold as described in claim 1, characterized in that: The thickness of the embedded part is 1 / 4 of the thickness of the magnesium alloy.
4. The positioning structure for a die-casting mold embedded part as described in claim 1, characterized in that: The embedded part is made of steel.
5. The positioning structure for a die-casting mold embedded part as described in claim 1, characterized in that: The positioning component is a positioning pin.
6. The method of using the positioning structure for embedded parts in a die-casting mold as described in any one of claims 1-5, characterized in that: S1: A positioning component is installed inside the female mold core, and a positioning groove is provided at the corresponding position inside the male mold core; S2: The embedded parts are preheated before being placed into the die-casting mold; S3: The embedded part is clamped into the female mold core using a jig. The embedded part is positioned by the positioning part in the female mold core cooperating with the positioning hole of the embedded part. When the mold is closed, the positioning part is connected with the positioning groove in the male mold core. S4: Take out the molded finished product and remove the first structure extending from the finished product through machining to obtain the final magnesium alloy product.