Continuous uniform glazing machine for processing porcelain bushing insulator

By combining the internal support mechanism and the stirring and filtering mechanism, the problems of uneven glaze distribution and insufficient glaze flowability in the porcelain insulator glazing machine are solved, realizing the self-adaptive clamping and uniform glazing of porcelain insulators, and improving glazing efficiency and glaze flowability.

CN121589913APending Publication Date: 2026-03-03HUNAN SUN POWER ELECTRIC PORCELAIN APPLIANCE MFG
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Patent Information

Application Number
CN202511936702.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-22
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing fully automatic glazing machines for porcelain insulator processing cannot achieve adaptive and stable clamping of porcelain insulators with different inner diameters, resulting in uneven glaze distribution. Furthermore, the filtration and stirring units inside the glaze chamber occupy additional space, limiting the fluidity and uniformity of the glaze.

Method used

A continuous uniform glazing machine for porcelain insulator processing was designed. It adopts an internal support mechanism and a stirring and filtering mechanism to achieve self-adaptive internal support clamping of porcelain insulators. The bidirectional stirring unit maintains the fluidity of the glaze while filtering it. Combined with a motor-driven gear mechanism and a planetary gear mechanism, uniform and continuous glazing of porcelain insulators is achieved.

Benefits of technology

It improves the uniformity and efficiency of glazing on porcelain insulators, reduces glaze splashing, ensures the flowability and composition uniformity of glaze inside the glaze chamber, and saves working space.

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Abstract

The invention discloses a continuous uniform glazing machine for porcelain bushing insulator processing, which comprises a glazing table, a glazing frame fixedly connected to the upper end of the glazing table, a transverse plate fixedly connected to the upper end of the interior of the glazing frame, a glaze bin arranged at the upper end of the glazing frame, a glazing mechanism, an inner support mechanism and a stirring and filtering mechanism; the glazing mechanism comprises a glazing barrel, a rotary supporting seat and a glazing pipe, the rotary supporting seat is fixedly connected to the center of the lower surface of the transverse plate, a through hole is formed in the center of the transverse plate, notches are formed in the front end and the rear end of the glazing barrel, and a connecting pipe is fixedly connected to the upper end of the glazing barrel. According to the glazing device, self-adaptive inner supporting and clamping of the porcelain bushing insulator can be achieved, meanwhile, the conveying unit is matched with the glazing unit in the rotating process, uniform and continuous glazing of the porcelain bushing insulator is achieved, and meanwhile the glaze keeps flowing while being filtered through the two-way stirring unit.
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Description

Technical Field

[0001] This invention relates to the field of porcelain insulator processing technology, specifically a continuous uniform glazing machine for porcelain insulator processing. Background Technology

[0002] Porcelain insulators are insulators made of electrical ceramics, mainly used for internal insulation of electrical appliances to protect the internal insulation from the influence of surrounding environmental factors. The production process of porcelain insulators usually includes steps such as clay preparation, molding, glazing, firing, assembly and inspection. Continuous uniform glazing machines play an important role in the production process of porcelain insulators, enabling automated, efficient and uniform glazing operations. In the prior art, patent CN219486070U discloses a fully automatic glazing machine for porcelain insulators, including a conveyor body. The inner cavity of the conveyor body has a groove, and a transmission belt is provided in the inner cavity of the groove. The surface of the transmission belt has a leakage hole, and a limiting shell is fixedly connected to the surface of the transmission belt. A collecting shell is fixedly connected to the bottom of the inner cavity of the groove. A discharge pipe is connected to the right side of the collecting shell. The right side of the discharge pipe extends to the right side of the conveyor body, and a first pressure pump is connected to the top of the discharge pipe. This fully automatic glazing machine for porcelain insulators has some problems. It can only spray glaze in one direction on the porcelain insulator during transport, which can easily cause uneven distribution of glaze on the upper and middle outer surfaces of the porcelain insulator. The diameter of the limiting shell is fixed, which cannot achieve adaptive and stable clamping for porcelain insulators with different inner diameters. For some porcelain insulators, displacement can easily occur due to the pressure of the glaze during limiting, affecting the uniformity of the glaze. At the same time, the filtration unit and stirring unit inside the glaze chamber are independent of each other, occupying additional working space. In addition, the single-axis unidirectional stirring method restricts the flow of glaze inside the glaze chamber and limits the uniformity of the internal components of the glaze. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a continuous uniform glazing machine for processing porcelain insulators. It can realize the self-adaptive internal support clamping of porcelain insulators. At the same time, the conveying unit and the rotating glazing unit cooperate to realize uniform and continuous glazing of porcelain insulators. Meanwhile, the bidirectional stirring unit keeps the glaze flowing while filtering the glaze, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a continuous uniform glazing machine for processing porcelain bushing insulators, including a glazing table, a glazing frame fixedly connected to the upper end of the glazing table, a horizontal plate fixedly connected to the upper end of the interior of the glazing frame, a glaze hopper provided at the upper end of the glazing frame, and also including a glazing mechanism, an internal support mechanism and a stirring and filtering mechanism. Glazing mechanism: It includes a glazing cylinder, a rotating support base and glazing tubes. The rotating support base is fixedly connected to the center of the lower surface of the horizontal plate. A through hole is provided at the center of the horizontal plate. Both the front and rear ends of the glazing cylinder are provided with notches. A connecting tube is fixedly connected to the upper end of the glazing cylinder. The interior of the rotating support base is rotatably connected to the middle of the outer surface of the connecting tube. The upper end of the connecting tube communicates with the through hole. Three glazing tubes are evenly distributed on the inner wall of the glazing cylinder. The interior of each of the three glazing tubes is provided with evenly distributed nozzles. The upper ends of the three glazing tubes are interconnected. The upper ends of each of the three glazing tubes are connected to the lower end of the connecting tube. Internal support mechanism: It is evenly distributed inside the glazing platform; Stirring and filtering mechanism: It is located inside the glaze tank and can realize the self-adaptive internal support clamping of the porcelain bushing insulator. At the same time, the conveying unit and the rotating glazing unit cooperate to achieve uniform and continuous glazing of the porcelain bushing insulator. Meanwhile, the bidirectional stirring unit keeps the glaze flowing while filtering the glaze.

[0005] Furthermore, a controller is provided in the middle of the right side surface of the glazing platform. The input terminal of the controller is electrically connected to an external power supply to control various electrical appliances.

[0006] Furthermore, the glazing mechanism also includes a motor, a drive shaft, a drive gear, and an internal gear ring. The drive shaft is rotatably connected to the rear end of the horizontal plate, and the lower end of the drive shaft is fixedly connected to the drive gear. The internal gear ring is fixedly connected to the upper end of the glazing cylinder, and the drive gear and the internal gear ring are meshed together. The motor is located at the rear end of the upper surface of the horizontal plate, and the lower end of the output shaft of the motor is fixedly connected to the upper end of the drive shaft. The input end of the motor is electrically connected to the output end of the controller to provide driving force for the rotation of the glazing cylinder.

[0007] Furthermore, the glazing platform is equipped with an electric conveyor belt, the input end of which is electrically connected to the output end of the controller to realize the conveying of porcelain bushing insulators.

[0008] Furthermore, the internal support mechanism includes a base, a sliding groove, an arc-shaped plate, a guide rod, a sliding seat, and a connecting rod. The base is uniformly fixedly connected to the middle of the electric conveyor belt. Each base has three evenly distributed sliding grooves inside, and an arc-shaped plate is slidably connected inside each sliding groove. The guide rods are respectively fixedly connected to the center positions of vertically adjacent bases. Sliding seats are slidably connected to the outer surfaces of the guide rods. A connecting rod is rotatably connected to the middle of each sliding seat. The end of the connecting rod away from the center of the vertically adjacent base is rotatably connected to the upper end of the radially adjacent arc-shaped plate, thereby realizing the internal support clamping of porcelain bushing insulators of different specifications.

[0009] Furthermore, the inner support mechanism also includes springs, all of which are fixedly connected between the sliding seat and the vertically adjacent base. The springs are movably sleeved on the outer surface of the guide rod to provide driving force for the inner support clamping of porcelain bushing insulators of different specifications.

[0010] Furthermore, the stirring and filtering mechanism includes a rotating column, a stirring rod one, a filter barrel, and a stirring rod two. The filter barrel is rotatably connected to the inside of the glaze chamber, the stirring rod two is uniformly fixedly connected to the inner wall of the filter barrel, the rotating column is rotatably connected to the upper end of the glaze chamber, and the stirring rod one is uniformly fixedly connected to the outer surface of the rotating column. The stirring rod one and the stirring rod two are vertically staggered to achieve glaze filtration while keeping the glaze flowing.

[0011] Furthermore, the stirring and filtering mechanism also includes a second motor, a second internal gear ring, and a second drive gear. The second motor is located at the front end of the upper surface of the glaze tank. The lower end of the output shaft of the second motor is fixedly connected to the second drive gear. The upper end of the rotating column is fixedly connected to a driven gear. The second drive gear and the driven gear are meshed together. The upper end of the filter barrel is fixedly connected to the second internal gear ring, which is meshed with the second drive gear. The input end of the second motor is electrically connected to the output end of the controller, providing driving force for the bidirectional rotation of the filter barrel and the rotating column.

[0012] Furthermore, a conveying pipe is provided between the horizontal plate and the glaze hopper, a feed pipe is provided at the left end of the glaze hopper, a collection hopper is provided at the lower end of the upper glaze platform, a control valve is provided in the middle of the conveying pipe, and the middle of the conveying pipe is installed in conjunction with an external pressure pump. The input ends of the control valve and the external pressure pump are electrically connected to the output end of the controller to control the conveying of the glaze and pressurize the glaze at the same time.

[0013] Furthermore, a fan frame is fixedly connected to the rear end of the upper surface of the glazing platform, and a fan is installed at the upper end of the fan frame. The input end of the fan is electrically connected to the output end of the controller to realize the air drying of the porcelain insulator after glazing.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: This continuous uniform glazing machine for processing porcelain bushing insulators has the following advantages: 1. The motor drives the gear mechanism to rotate the glazing tube inside the glazing cylinder. At the same time, the conveying unit and the rotating glazing unit cooperate to uniformly glaze the porcelain insulators being conveyed. Meanwhile, the protection of the glazing cylinder effectively reduces the degree of glaze splashing, making the glazing work of porcelain insulators more continuous and uniform.

[0015] 2. The inner wall of the porcelain insulator pushes the arc plate to move radially in a concentric manner. The linkage mechanism ensures the synchronicity of the movement of the three adjacent arc plates. At the same time, the spring force acts on the radially adjacent arc plates through the linkage mechanism, realizing the adaptive internal support of the arc plate and the inner wall of the porcelain insulator of different specifications. This avoids the porcelain insulator from shaking during the glazing process, improves the accuracy of the porcelain insulator glazing work, and enables the porcelain insulator to be picked up quickly, greatly improving the glazing efficiency of the porcelain insulator.

[0016] 3. The planetary gear mechanism driven by the motor realizes the bidirectional rotation of the filter barrel and the rotating column, thereby realizing the bidirectional stirring of the glaze by stirring rod one and stirring rod two. At the same time, when the glaze passes through the filter barrel, impurities are filtered out, ensuring the fluidity of the glaze during storage in the glaze hopper, avoiding glaze stratification, and further ensuring the uniform distribution of various components of the glaze, saving working space. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a cross-sectional view of the rear side of the present invention; Figure 3 This is a schematic cross-sectional view of the internal structure of the present invention; Figure 4 This is an enlarged structural diagram of point A in the present invention; Figure 5 This is an enlarged structural diagram of section B of the present invention; Figure 6 This is a cross-sectional structural diagram of the internal support mechanism of the present invention.

[0018] In the diagram: 1 Glazing platform, 2 Glazing frame, 3 Glazing mechanism, 31 Glazing cylinder, 32 Rotating support seat, 33 Motor I, 34 Drive shaft, 35 Drive gear I, 36 Internal gear ring I, 37 Glazing tube, 4 Internal support mechanism, 41 Base, 42 Slide groove, 43 Arc plate, 44 Guide rod, 45 Sliding seat, 46 Connecting rod, 47 Spring, 5 Stirring and filtering mechanism, 51 Motor II, 52 Rotating column, 53 Stirring rod I, 54 Filter barrel, 55 Stirring rod II, 56 Internal gear ring II, 57 Drive gear II, 6 Horizontal plate, 7 Glaze bin, 8 Collection hopper, 9 Electric conveyor belt, 10 Fan frame, 11 Fan, 12 Feed pipe, 13 Controller, 14 Conveying pipe, 15 Control valve. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] Please see Figure 1-6 This embodiment provides a technical solution: a continuous uniform glazing machine for processing porcelain bushing insulators, including a glazing table 1, a glazing frame 2 fixedly connected to the upper end of the glazing table 1, a horizontal plate 6 fixedly connected to the upper end of the interior of the glazing frame 2, a glaze hopper 7 provided at the upper end of the glazing frame 2, a controller 13 provided in the middle of the right side surface of the glazing table 1, the input end of the controller 13 being electrically connected to an external power supply, and also including a glazing mechanism 3, an internal support mechanism 4, and a stirring and filtering mechanism 5; Glazing mechanism 3: It includes a glazing cylinder 31, a rotating support 32, and glazing tubes 37. The rotating support 32 is fixedly connected to the center of the lower surface of the horizontal plate 6. A through hole is provided at the center of the horizontal plate 6. Notches are provided at both the front and rear ends of the glazing cylinder 31. A connecting pipe is fixedly connected to the upper end of the glazing cylinder 31. The interior of the rotating support 32 is rotatably connected to the middle of the outer surface of the connecting pipe. The upper end of the connecting pipe communicates with the through hole. Three glazing tubes 37 are evenly distributed on the inner wall of the glazing cylinder 31. Each of the three glazing tubes 37 has a glazing tube inside. The nozzles are evenly distributed, and the upper ends of the three glazing tubes 37 are interconnected. The upper ends of the three glazing tubes 37 are all connected to the lower ends of the connecting tubes. The glazing mechanism 3 also includes a motor 33, a drive shaft 34, a drive gear 35, and an internal gear ring 36. The drive shaft 34 is rotatably connected to the rear end of the horizontal plate 6, and the lower end of the drive shaft 34 is fixedly connected to the drive gear 35. The internal gear ring 36 is fixedly connected to the upper end of the glazing cylinder 31, and the drive gear 35 meshes with the internal gear ring 36. The motor 33 is located at the rear end of the upper surface of the horizontal plate 6. The lower end of the output shaft 33 is fixedly connected to the upper end of the drive shaft 34. The input end of motor 33 is electrically connected to the output end of controller 13. When the porcelain insulator enters the interior of the glazing cylinder 31 through the notch on the front side of the glazing cylinder 31, controller 13 causes motor 33 to operate. The output shaft of motor 33 rotates, driving drive shaft 34 to rotate. The rotation of drive shaft 34 drives drive gear 35 to rotate, which in turn drives internal gear ring 36 to rotate. The rotation of internal gear ring 36 causes glazing cylinder 31 to rotate, and the rotation of glazing cylinder 31 drives the three... The glazing tube 37 rotates, which in turn drives the evenly distributed nozzles to rotate, thereby glazing the outer surface of the porcelain insulator from both vertical and horizontal directions. During the movement of the porcelain insulator in the clamp, the notch of the glazing tube 31 rotates. When the porcelain insulator is conveyed to the rear end of the glazing tube 31, the notch of the glazing tube 31 rotates 180 degrees. The glazed porcelain insulator moves out through the notch on the rear side of the glazing tube 31, while the unglazed porcelain insulator enters the glazing area through the notch on the front side of the glazing tube 31, thus achieving continuous and uniform glazing of the porcelain insulator. Internal support mechanism 4: It is evenly arranged inside the glazing platform 1. The glazing platform 1 is equipped with an electric conveyor belt 9. The input end of the electric conveyor belt 9 is electrically connected to the output end of the controller 13. The internal support mechanism 4 includes a base 41, a slide groove 42, an arc plate 43, a guide rod 44, a sliding seat 45, and a connecting rod 46. The base 41 is evenly fixedly connected to the middle of the electric conveyor belt 9. The interior of the base 41 is provided with three evenly distributed slide grooves 42. The interior of each slide groove 42 is slidably connected with an arc plate 43. The interior of each slide groove 42 is fixedly connected with a guide slide post. The outer surface of the guide slide post... All guide rods 44 are slidably connected to the sliding opening at the lower end of the same arc-shaped plate 43. The guide rods 44 are fixedly connected to the center positions of the vertically adjacent bases 41. Sliding seats 45 are slidably connected to the outer surfaces of the guide rods 44. Evenly distributed connecting rods 46 are rotatably connected to the middle of each sliding seat 45. The ends of the connecting rods 46 away from the center of the vertically adjacent base 41 are rotatably connected to the upper ends of the radially adjacent arc-shaped plates 43. The inner support mechanism 4 also includes springs 47, which are fixedly connected between the sliding seats 45 and the vertically adjacent bases 41. The springs 47 are movably sleeved on the outer surfaces of the guide rods 44. The inner hole of the porcelain insulator to be glazed is aligned from top to bottom with the upper ends of the three arc-shaped plates 43. Then, the porcelain insulator to be glazed is inserted downwards. Due to the inclined surface of the upper end of the outer surface of the arc-shaped plates 43, the inner wall of the porcelain insulator applies a thrust to the arc-shaped plates 43. The arc-shaped plates 43 move towards the center of the vertically adjacent base 41 within the radially adjacent grooves 42. The concentric movement of the three arc-shaped plates 43 causes the radially adjacent connecting rods 46 to move away from the center of the vertically adjacent base 41 and towards the center of the vertically adjacent base 41, thereby causing the connecting rods 46 to move closer to the center of the vertically adjacent base 41. One end of the center of each vertically adjacent base 41 pushes the corresponding sliding seat 45 downward. The sliding seat 45 slides downward on the outer surface of the corresponding guide rod 44, while the vertically adjacent spring 47 is elastically compressed. The elastic force of the spring 47 acts on the corresponding arc plate 43 through the connecting rod 46. The arc plate 43 fits tightly with the inner wall of the porcelain bushing insulator, thereby achieving stable internal support clamping of the porcelain bushing insulator. Then, the controller 13 realizes the operation of the electric conveyor belt 9. The rotation of the electric conveyor belt 9 drives the uniformly distributed internal support mechanism 4 to move, thereby realizing the transfer of the clamped porcelain bushing insulator. Stirring and filtering mechanism 5: It is located inside the glaze tank 7. The stirring and filtering mechanism 5 includes a rotating column 52, a first stirring rod 53, a filter barrel 54, and a second stirring rod 55. The filter barrel 54 is rotatably connected to the inside of the glaze tank 7. A rotating ring is fixedly connected to the upper end of the outer surface of the filter barrel 54. A rotating cavity is provided at the upper end of the inner wall of the glaze tank 7. The rotating ring is slidably connected to the rotating cavity. The second stirring rod 55 is uniformly fixedly connected to the inner wall of the filter barrel 54. The rotating column 52 is rotatably connected to the upper end of the glaze tank 7. The first stirring rod 53 is uniformly fixedly connected to the inner wall of the filter barrel 54. Fixedly connected to the outer surface of the rotating column 52, the stirring rod 1 53 and stirring rod 2 55 are vertically staggered. The stirring and filtering mechanism 5 also includes a motor 2 51, an internal gear ring 2 56, and a drive gear 2 57. The motor 2 51 is located at the front end of the upper surface of the glaze tank 7. The lower end of the output shaft of the motor 2 51 is fixedly connected to the drive gear 2 57. The upper end of the rotating column 52 is fixedly connected to the driven gear. The drive gear 2 57 and the driven gear are meshed. The upper end of the filter barrel 54 is fixedly connected to the internal gear ring 2 56 and the internal gear ring 2 57. The motor 6 and drive gear 57 are meshed and connected. The input end of motor 51 is electrically connected to the output end of controller 13. The glaze is injected into the glaze bin 7 through the feed pipe 12. When the glaze passes through the filter barrel 54, the filter barrel 54 filters the impurities inside the glaze. At the same time, controller 13 makes motor 51 run. The output shaft of motor 51 rotates and drives drive gear 57 to rotate. Drive gear 57 rotates and drives driven gear to rotate, which in turn drives rotating column 52 to rotate. Rotating column 52 drives evenly distributed stirring rod 53 to rotate. At the same time, drive gear 57 rotates and drives internal gear ring 56 to rotate, which in turn drives filter barrel 54 to rotate. The rotation of filter barrel 54 drives evenly distributed stirring rod 55 to rotate. Stirring rod 53 and stirring rod 55 rotate in opposite directions, realizing single-axis bidirectional stirring of glaze. This greatly improves the activity of glaze when stored in glaze bin 7, ensures even distribution of internal components of glaze, and avoids static stratification. At the same time, the combination of the filtration unit and stirring unit greatly saves working space. Wherein: a conveying pipe 14 is provided between the horizontal plate 6 and the glaze bin 7, a feed pipe 12 is provided at the left end of the glaze bin 7, a collecting hopper 8 is provided at the lower end of the glazing platform 1, the collecting hopper 8 collects the dripping glaze, a control valve 15 is provided in the middle of the conveying pipe 14, and the middle of the conveying pipe 14 is installed in conjunction with an external pressure pump. The input ends of the control valve 15 and the external pressure pump are electrically connected to the output end of the controller 13. At the same time, the controller 13 opens the control valve 15 and runs the external pressure pump. The external pressure pump pressurizes the glaze inside the conveying pipe 14. The pressurized glaze enters the interior of the three glazing pipes 37 and is then sprayed out through evenly distributed nozzles. Wherein: a fan frame 10 is fixedly connected to the rear end of the upper surface of the glazing platform 1, and a fan 11 is set at the upper end of the fan frame 10. The input end of the fan 11 is electrically connected to the output end of the controller 13. After glazing, the porcelain sleeve insulator enters the drying area. The controller 13 realizes the operation of the fan 11, and the fan 11 provides air power to realize the rapid drying of the glaze.

[0021] The working principle of the continuous uniform glazing machine for porcelain insulator processing provided by this invention is as follows: During operation, the operator first places the glazing table 1, the glazing frame 2, and other mechanisms stably in the horizontal working area. After stable placement, the operator first aligns the inner hole of the porcelain insulator to be glazed with the upper end of the three arc-shaped plates 43 from top to bottom. Then, the porcelain insulator to be glazed is inserted downwards. Due to the inclined surface at the upper end of the outer surface of the arc-shaped plates 43, the inner wall of the porcelain insulator applies a thrust to the arc-shaped plates 43. The arc-shaped plates 43 move towards the center of the vertically adjacent base 41 within the radially adjacent sliding grooves 42. The concentric movement of the three arc-shaped plates 43 drives the radially adjacent connecting rods 46 away from the center of the vertically adjacent base 41 and towards the vertically adjacent base 41. The center of the adjacent base 41 moves in the direction of movement, which in turn causes the end of the connecting rod 46 near the center of the vertically adjacent base 41 to push the corresponding sliding seat 45 downward. The sliding seat 45 slides downward on the outer surface of the corresponding guide rod 44, while the vertically adjacent spring 47 is elastically compressed. The elastic force of the spring 47 acts on the corresponding arc plate 43 through the connecting rod 46. The arc plate 43 fits tightly against the inner wall of the porcelain insulator, thereby achieving stable internal support clamping of the porcelain insulator. Then, the personnel control the electric conveyor belt 9 to run through the controller 13. The rotation of the electric conveyor belt 9 drives the evenly distributed internal support mechanism 4 to move, thereby realizing the transfer of the clamped porcelain insulator. When the porcelain insulator enters the inner glazing cylinder 31 through the notch on the front side of the glazing cylinder 31, During operation, controller 13 activates motor 33. The output shaft of motor 33 rotates, driving drive shaft 34 to rotate. Drive shaft 34 rotates, driving drive gear 35 to rotate, which in turn drives internal gear ring 36 to rotate. The rotation of internal gear ring 36 causes glazing cylinder 31 to rotate, which in turn drives three glazing tubes 37 to rotate, which in turn drives evenly distributed nozzles to rotate. Simultaneously, controller 13 opens control valve 15 and activates external pressure pump. The external pressure pump pressurizes the glaze inside conveying pipe 14. The pressurized glaze enters the three glazing tubes 37 and is then sprayed out through evenly distributed nozzles, thus glazing the outer surface of the porcelain insulator both vertically and horizontally. During the movement of the clamped porcelain insulator... The notch of the glazing cylinder 31 rotates. When the porcelain insulator is conveyed to the rear end of the glazing cylinder 31, the notch rotates 180 degrees. The glazed porcelain insulator moves out through the notch on the rear side of the glazing cylinder 31, while the unglazed porcelain insulator enters the glazing area through the notch on the front side of the glazing cylinder 31, achieving continuous and uniform glazing of the porcelain insulator. Then, the glazed porcelain insulator enters the drying area. The controller 13 activates the fan 11, which provides airflow to achieve rapid drying of the glaze. Then, as the base 41 rotates downward with the electric conveyor belt 9, it slides downward under the weight of the porcelain insulator itself. The arc plate 43 stops contacting the inner wall of the porcelain insulator, achieving automatic release of the porcelain insulator, and the porcelain insulator enters the next working area.Personnel inject glaze into the glaze bin 7 through the feed pipe 12. As the glaze passes through the filter barrel 54, the filter barrel 54 filters out impurities. Simultaneously, the controller 13 activates the second motor 51. The output shaft of the second motor 51 rotates, driving the second drive gear 57. The drive gear 57 then drives the driven gear, which in turn rotates the rotating column 52. The rotating column 52 drives the evenly distributed stirring rods 53 to rotate. Simultaneously, the drive gear 57 drives the internal gear ring 56 to rotate, which in turn drives the filter barrel 54 to rotate. The rotation of the filter barrel 54 then drives the evenly distributed stirring rods 55 to rotate. The stirring rods 53 and 55 rotate in opposite directions, achieving single-axis bidirectional stirring of the glaze. This significantly improves the activity of the glaze during storage in the glaze bin 7, ensuring a uniform distribution of components within the glaze and preventing static stratification. Furthermore, the combination of the filtration and stirring units greatly saves working space.

[0022] It is worth noting that the controller 13 disclosed in the above embodiments controls the operation of motor 33, motor 51, electric conveyor belt 9, fan 11 and control valve 15 using methods commonly used in the prior art.

[0023] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A continuous uniform glazing machine for processing porcelain bushing insulators, comprising a glazing table (1), a glazing frame (2) fixedly connected to the upper end of the glazing table (1), a horizontal plate (6) fixedly connected to the upper end of the interior of the glazing frame (2), and a glaze hopper (7) provided at the upper end of the glazing frame (2), characterized in that: It also includes a glazing mechanism (3), an internal support mechanism (4), and a stirring and filtering mechanism (5); Glazing mechanism (3): It includes glazing cylinder (31), rotating support base (32) and glazing tube (37). The rotating support base (32) is fixedly connected to the center of the lower surface of the horizontal plate (6). A through hole is provided at the center of the horizontal plate (6). Both the front and rear ends of the glazing cylinder (31) are provided with notches. A connecting tube is fixedly connected to the upper end of the glazing cylinder (31). The interior of the rotating support base (32) is rotatably connected to the middle of the outer surface of the connecting tube. The upper end of the connecting tube is connected to the through hole. Three glazing tubes (37) are evenly distributed on the inner wall of the glazing cylinder (31). The nozzles are evenly distributed inside the three glazing tubes (37). The upper ends of the three glazing tubes (37) are connected to each other. The upper ends of the three glazing tubes (37) are connected to the lower end of the connecting tube. Internal support mechanism (4): It is evenly arranged inside the glazing platform (1); Stirring and filtering mechanism (5): It is located inside the glaze tank (7).

2. The continuous uniform glazing machine for processing porcelain bushing insulators according to claim 1, characterized in that: A controller (13) is provided in the middle of the right side surface of the glazing platform (1), and the input terminal of the controller (13) is electrically connected to an external power supply.

3. The continuous uniform glazing machine for processing porcelain bushing insulators according to claim 2, characterized in that: The glazing mechanism (3) also includes a motor (33), a drive shaft (34), a drive gear (35), and an internal gear ring (36). The drive shaft (34) is rotatably connected to the rear end of the horizontal plate (6). The lower end of the drive shaft (34) is fixedly connected to the drive gear (35). The internal gear ring (36) is fixedly connected to the upper end of the glazing cylinder (31). The drive gear (35) meshes with the internal gear ring (36). The motor (33) is located at the rear end of the upper surface of the horizontal plate (6). The lower end of the output shaft of the motor (33) is fixedly connected to the upper end of the drive shaft (34). The input end of the motor (33) is electrically connected to the output end of the controller (13).

4. A continuous uniform glazing machine for processing porcelain bushing insulators according to claim 2, characterized in that: The glazing platform (1) is equipped with an electric conveyor belt (9), and the input end of the electric conveyor belt (9) is electrically connected to the output end of the controller (13).

5. A continuous uniform glazing machine for processing porcelain bushing insulators according to claim 4, characterized in that: The internal support mechanism (4) includes a base (41), a groove (42), an arc plate (43), a guide rod (44), a sliding seat (45), and a connecting rod (46). The base (41) is uniformly fixedly connected to the middle of the electric conveyor belt (9). The base (41) is provided with three uniformly distributed grooves (42) inside each groove (42). The arc plate (43) is slidably connected inside each groove (42). The guide rod (44) is fixedly connected to the center of the vertically adjacent base (41). The outer surface of the guide rod (44) is slidably connected to the sliding seat (45). The middle of the sliding seat (45) is rotatably connected to the uniformly distributed connecting rod (46). The end of the connecting rod (46) away from the center of the vertically adjacent base (41) is rotatably connected to the upper end of the radially adjacent arc plate (43).

6. A continuous uniform glazing machine for processing porcelain bushing insulators according to claim 5, characterized in that: The inner support mechanism (4) also includes springs (47), which are all fixedly connected between the sliding seat (45) and the vertically adjacent base (41), and are all movably sleeved on the outer surface of the guide rod (44).

7. A continuous uniform glazing machine for processing porcelain bushing insulators according to claim 1, characterized in that: The stirring and filtering mechanism (5) includes a rotating column (52), a stirring rod one (53), a filter barrel (54), and a stirring rod two (55). The filter barrel (54) is rotatably connected to the inside of the glaze tank (7). The stirring rod two (55) is uniformly fixedly connected to the inner wall of the filter barrel (54). The rotating column (52) is rotatably connected to the upper end of the glaze tank (7). The stirring rod one (53) is uniformly fixedly connected to the outer surface of the rotating column (52). The stirring rod one (53) and the stirring rod two (55) are vertically staggered.

8. A continuous uniform glazing machine for processing porcelain bushing insulators according to claim 7, characterized in that: The stirring and filtering mechanism (5) also includes a second motor (51), a second internal gear ring (56), and a second drive gear (57). The second motor (51) is located at the front end of the upper surface of the glaze tank (7). The lower end of the output shaft of the second motor (51) is fixedly connected to the second drive gear (57). The upper end of the rotating column (52) is fixedly connected to the driven gear. The second drive gear (57) and the driven gear are meshed. The upper end of the filter barrel (54) is fixedly connected to the second internal gear ring (56). The second internal gear ring (56) and the second drive gear (57) are meshed. The input end of the second motor (51) is electrically connected to the output end of the controller (13).

9. A continuous uniform glazing machine for processing porcelain bushing insulators according to claim 2, characterized in that: A conveying pipe (14) is provided between the horizontal plate (6) and the glaze bin (7). A feed pipe (12) is provided at the left end of the glaze bin (7). A collection hopper (8) is provided at the lower end of the upper glaze platform (1). A control valve (15) is provided in the middle of the conveying pipe (14). The middle of the conveying pipe (14) is installed in conjunction with an external pressure pump. The input ends of the control valve (15) and the external pressure pump are electrically connected to the output end of the controller (13).

10. A continuous uniform glazing machine for processing porcelain bushing insulators according to claim 2, characterized in that: A fan frame (10) is fixedly connected to the rear end of the upper surface of the glazing platform (1). A fan (11) is provided at the upper end of the fan frame (10). The input end of the fan (11) is electrically connected to the output end of the controller (13).

Citation Information

Patent Citations

  • Full-automatic glazing machine for porcelain insulator

    CN219486070U