Road surface crushing and cleaning integrated device for road emergency repair

Abstract

The invention relates to the technical field of highway construction, in particular to a pavement crushing and cleaning integrated device for highway emergency repair. Comprising an electric power storage type motor vehicle, a collecting assembly, a conveyor, a standing assembly and a processing assembly, the processing assembly comprises a stabilizing frame, a servo electric cylinder, a mounting frame, a milling roller, a speed reducer, a material shovel, a connecting arm, a guide component, a sealing plate and a locking component, the electric power storage type motor vehicle is controlled to drive equipment to move, and the speed reducer drives the milling roller to rotate to crush the ground; compared with a manual construction mode, the efficiency is higher, small-area ground construction is also facilitated, and the problems that existing local small-area road surfaces are cleaned manually, time and labor are wasted, and the construction efficiency is low are solved. And the following paving quality of the asphalt pavement is influenced, and emergency repair is not facilitated.

Description

Technical Field

[0001] This invention relates to the field of highway construction technology, and in particular to an integrated device for road surface breaking and cleaning for emergency highway repair. Background Technology

[0002] When repairing asphalt pavement, the asphalt debris layer at the damaged area must first be cut off to form a regularly shaped depression. Then, the cut-off asphalt debris is cleaned up to prepare for the subsequent asphalt pavement paving.

[0003] Under current technology, defects in road maintenance are localized small areas. Large road milling equipment is simply not suitable for excavating individual sections of concrete pavement. Moreover, both of these processes are almost entirely done manually, which is not only time-consuming and labor-intensive, but also results in irregular shapes of the cut road surface and difficulty in cleaning up the cut asphalt debris, affecting the quality of subsequent asphalt paving and hindering emergency repairs. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated road surface breaking and cleaning device for emergency road repair, which solves the problem that existing methods of cleaning small, localized road surfaces by hand are not only time-consuming and labor-intensive, but also affect the quality of subsequent asphalt paving and are not conducive to emergency repair.

[0005] To achieve the above objectives, the present invention provides an integrated road surface breaking and cleaning device for emergency road repair, including an electric storage vehicle, which is equipped with a collection component, a conveyor and a standing component, and also includes a processing component.

[0006] The processing assembly includes a stabilizer, a servo cylinder, a mounting frame, a milling roller, a reducer, a shovel, a connecting arm, a guide member, a sealing plate, and a locking member. The stabilizer is mounted on the frame of the electric vehicle. The servo cylinder is mounted on top of the stabilizer. The mounting frame is connected to the output end of the servo cylinder. The milling roller is rotatably mounted on the mounting frame, and one end of the milling roller is fixedly connected to the reducer. The reducer is mounted on the mounting frame. One end of the shovel is rotatably mounted on the frame of the conveyor, and the other end is rotatably mounted on the mounting frame via the connecting arm. The guide member is located on the side of the mounting frame near the stabilizer. The sealing plate is located on the upper side of the collecting assembly and is limited by the locking member.

[0007] The collection component includes a collection box and a limiting member. The collection box is mounted on the frame of the electric storage vehicle via the limiting member, and its top is slidably connected to the bottom of the sealing plate.

[0008] The standing assembly includes a standing plate and a pusher frame. The standing plate is welded to the rear side of the frame of the electric storage vehicle. The pusher frame is disposed on the upper side of the standing plate and installed on the frame of the electric storage vehicle.

[0009] The locking component includes a connecting block and a mating component. The connecting block is welded to the frame of the electric storage vehicle and two are arranged vertically at intervals. The mating component is located on the side of the connecting block near the sealing plate.

[0010] The mating components include a sliding plate and a plug-in unit. The sliding plate is integrally formed with the sealing plate and is slidably connected to the connecting block. The plug-in unit is disposed on the side of the connecting block near the sliding plate.

[0011] The plug-in unit includes a plug rod and a nut. The plug rod is T-shaped and passes through the connecting block and the sliding plate respectively. The nut is screwed onto the bottom of the plug rod.

[0012] The integrated road surface breaking and cleaning device for emergency road repair also includes a protective component, which includes a rectangular frame and a ventilation component. The rectangular frame is installed on the mounting bracket and located outside the reducer; the ventilation component is installed on the rectangular frame.

[0013] This invention discloses an integrated road surface breaking and cleaning device for emergency road repair. During construction, the device is moved by a controlled electric vehicle. Then, the servo cylinder is controlled to move the milling roller vertically to adjust its height. The milling roller is rotated by a reducer to break up the ground. The broken material is then guided to a conveyor for transport with the help of a shovel. Finally, the material is transported to a collection component for centralized collection. Compared with manual construction, this method is more efficient and convenient for small-area construction. It solves the problem that existing methods of cleaning small, localized road surfaces by hand are time-consuming and labor-intensive, affect the quality of subsequent asphalt paving, and are not conducive to emergency repairs. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1 This is a schematic diagram of the overall structure of the integrated road surface breaking and cleaning device for emergency road repair according to the first embodiment of the present invention.

[0016] Figure 2 This is a schematic diagram of the structure of the skateboard according to the first embodiment of the present invention.

[0017] Figure 3This is a schematic diagram of the overall structure of the integrated road surface breaking and cleaning device for emergency road repair according to the second embodiment of the present invention.

[0018] Figure 4 This is a schematic diagram of the overall structure of the integrated road surface breaking and cleaning device for emergency road repair according to the third embodiment of the present invention.

[0019] In the diagram: 101-Electric storage power vehicle, 102-Conveyor, 103-Stabilizer, 104-Servo electric cylinder, 105-Mounting frame, 106-Milling roller, 107-Reducer, 108-Shovel, 109-Connecting arm, 110-Sealing plate, 111-Collection box, 112-Limiting component, 113-Station plate, 114-Push frame, 115-Connecting block, 116-Slide plate, 117-Insertion rod, 118-Nut, 201-Rectangular frame, 202-Ventilation component, 301-Base plate, 302-Support frame, 303-Nozzle component. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] Example 1:

[0022] like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of an integrated road surface breaking and clearing device for emergency highway repair. Figure 2 This is a schematic diagram of a sliding plate. The present invention provides an integrated road surface breaking and cleaning device for emergency road repair: it includes an electric power vehicle 101, a collection component, a conveyor 102, a standing component, and a processing component. The processing component includes a stabilizing frame 103, a servo cylinder 104, a mounting frame 105, a milling roller 106, a reducer 107, a material shovel 108, a connecting arm 109, a guide component, a sealing plate 110, and a locking component. The collection component includes a collection box 111 and a limiting component 112. The standing component includes a standing plate 113 and a pusher 114. The locking component includes a connecting block 115 and a mating component. The mating component includes a sliding plate 116 and a plug-in unit. The plug-in unit includes a plug rod 117 and a nut 118. This solution solves the problem that existing methods for cleaning small, localized road surfaces rely on manual labor, which is time-consuming, labor-intensive, affects the quality of subsequent asphalt paving, and is detrimental to emergency repairs. Therefore, the aforementioned solution is more conducive to emergency repairs.

[0023] In this embodiment, the electric storage vehicle 101 is equipped with a collection component, a conveyor 102, and a standing component. The collection component is used for collecting crushed material, the conveyor 102 is used for conveying, and the standing component is used for workers to stand. In addition, the circuits, electronic components, and modules involved in this invention are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this invention does not involve improvements to the software and methods.

[0024] The stabilizer 103 is mounted on the frame of the electric power vehicle 101. The servo cylinder 104 is mounted on the top of the stabilizer 103. The mounting frame 105 is connected to the output end of the servo cylinder 104. The milling roller 106 is rotatably mounted on the mounting frame 105, and one end of the roller is fixedly connected to the reducer 107. The reducer 107 is mounted on the mounting frame 105. One end of the shovel 108 is rotatably mounted on the frame of the conveyor 102, and the other end is rotatably mounted on the mounting frame 105 via the connecting arm 109. The guide member is located on the side of the mounting frame 105 near the stabilizer 103. The sealing plate 110 is located on the upper side of the collecting assembly and is limited by the locking member. The stabilizer 103 is fixed by positioning pins and bolts. The servo cylinder 104 is fixed by bolts, and a disc is connected to its output end by countersunk bolts. The disc is connected to the mounting frame 105 by bolts. The two mounting ends of the milling roller 106 are respectively mounted on the mounting frame 105 by rotating bearings. The reducer 107 is fixed by bolts, and its output end is concentrically welded to the connecting shaft of the milling roller 106. The two ends of the shovel 108 are respectively mounted by pins, and after installation, they are located behind the milling roller 106 and in front of the feed side of the conveyor belt of the conveyor 102. One end of the sealing plate 110 is mounted on the frame of the electric power vehicle 101 by a hinge. In practice, the cutting teeth of the milling roller 106 can be arranged in a spaced-out structure.

[0025] Secondly, the collection box 111 is mounted on the frame of the electric power vehicle 101 via the limiting member 112, and its top is slidably connected to the bottom of the sealing plate 110. A perforated transverse plate is provided in front of the collection box 111, and the transverse plate is fixed by the T-shaped limiting member 112, which is a T-shaped screw.

[0026] Then, the station plate 113 is welded to the rear side of the frame of the electric power vehicle 101; the push frame 114 is disposed on the upper side of the station plate 113 and installed on the frame of the electric power vehicle 101. The station plate 113 is used for the operator to stand on, and the push frame 114 is fixed by bolts. In practice, a horizontally arranged flat plate (not shown in the figure) is welded on the push frame 114, and a button control box is installed on the flat plate.

[0027] Furthermore, the connecting blocks 115 are welded to the frame of the electric storage vehicle 101, and two are vertically spaced apart; the mating component is located on the side of the connecting block 115 near the sealing plate 110. The connecting block 115 is provided with a vertical through hole, and the mating component is used for locking the sealing plate 110.

[0028] Furthermore, the slide plate 116 is integrally formed with the sealing plate 110 and slidably connected to the connecting block 115; the plug-in unit is disposed on the side of the connecting block 115 near the slide plate 116. The slide plate 116 is provided with a vertical through hole for alignment, and the plug-in unit is used to limit the movement of the slide plate 116.

[0029] Finally, the insertion rod 117 is T-shaped and passes through the connecting block 115 and the sliding plate 116 respectively; the nut 118 is screwed onto the bottom of the insertion rod 117. After the sealing plate 110 is closed, the sliding plate 116 slides between the connecting blocks 115, and then, by inserting the insertion rod 117 and finally installing the nut 118, complete positioning can be achieved.

[0030] This invention addresses the problem that existing methods for cleaning small, localized road surfaces rely on manual labor, which is time-consuming, labor-intensive, affects the quality of subsequent asphalt paving, and hinders emergency repairs. During construction, the electric power vehicle 101 moves the equipment, and the servo cylinder 104 moves the milling roller 106 vertically to adjust its height. The reducer 107 drives the milling roller 106 to rotate and break up the ground. The broken material is then guided to the conveyor 102 by the shovel 108 and finally transported to the collection assembly for centralized collection. This method is more efficient than manual labor and is convenient for small-area surface work, thus solving the problem of manual cleaning of small, localized road surfaces, which is time-consuming, labor-intensive, affects the quality of subsequent asphalt paving, and hinders emergency repairs.

[0031] Example 2:

[0032] like Figure 3 As shown, where Figure 3 This is a schematic diagram of the overall structure of an integrated road surface breaking and cleaning device for emergency road repair. Based on the first embodiment, this invention provides an integrated road surface breaking and cleaning device for emergency road repair. The integrated road surface breaking and cleaning device for emergency road repair also includes a protective component, which includes a rectangular frame 201 and a ventilation component 202.

[0033] The rectangular frame 201 is mounted on the mounting bracket 105 and located outside the reducer 107; the ventilation component 202 is mounted on the rectangular frame 201. The rectangular frame 201 is fixed by countersunk bolts, and the fixing frame of the ventilation component 202 is fixed to the rectangular frame 201 by bolts. The protective net is welded to the fixing frame.

[0034] In this embodiment, the rectangular frame 201 and the ventilation component 202 can protect the reducer 107 during operation and facilitate heat dissipation of the working motor of the reducer 107.

[0035] Example 3:

[0036] like Figure 4 As shown, where Figure 4 This is a schematic diagram of the overall structure of an integrated road surface breaking and cleaning device for emergency road repair. Based on the first embodiment, this invention provides an integrated road surface breaking and cleaning device for emergency road repair. The integrated road surface breaking and cleaning device for emergency road repair also includes a dust suppression component, which includes a base plate 301, a support frame 302, and a nozzle component 303.

[0037] The base plate 301 is mounted on the frame of the electric storage vehicle 101; the support frame 302 is integrally formed with the base plate 301; the nozzle component 303 is disposed on the top of the support frame 302 and connected to an external water supply pipe via a flexible hose. The base plate 301 is fixed with bolts, and the main pipe of the nozzle component 303 is welded to the support frame 302. A flexible water supply pipe can be installed at the bottom via clamps. The top of the main pipe has a cross-shaped atomizing nozzle.

[0038] In this embodiment, the device can deliver clean water to the nozzle component 303 during use, and finally spray it into the environment through the atomizing nozzle to reduce dust and improve the working environment.

[0039] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An integrated road surface breaking and clearing device for emergency highway repair, comprising an electric storage vehicle, wherein the electric storage vehicle is equipped with a collection assembly, a conveyor, and a standing assembly, characterized in that, It also includes processing components; The processing assembly includes a stabilizer, a servo cylinder, a mounting frame, a milling roller, a reducer, a shovel, a connecting arm, a guide member, a sealing plate, and a locking member. The stabilizer is mounted on the frame of the electric vehicle. The servo cylinder is mounted on top of the stabilizer. The mounting frame is connected to the output end of the servo cylinder. The milling roller is rotatably mounted on the mounting frame, and one end of the milling roller is fixedly connected to the reducer. The reducer is mounted on the mounting frame. One end of the shovel is rotatably mounted on the frame of the conveyor, and the other end is rotatably mounted on the mounting frame via the connecting arm. The guide member is located on the side of the mounting frame near the stabilizer. The sealing plate is located on the upper side of the collecting assembly and is limited by the locking member.

2. The integrated road surface breaking and cleaning device for emergency road repair as described in claim 1, characterized in that, The collection assembly includes a collection box and a limiting member. The collection box is mounted on the frame of the electric storage vehicle via the limiting member, and its top is slidably connected to the bottom of the sealing plate.

3. The integrated road surface breaking and clearing device for emergency road repair as described in claim 1, characterized in that, The standing assembly includes a standing plate and a pusher frame. The standing plate is welded to the rear side of the frame of the electric storage vehicle. The pusher frame is disposed on the upper side of the standing plate and installed on the frame of the electric storage vehicle.

4. The integrated road surface breaking and cleaning device for emergency road repair as described in claim 1, characterized in that, The locking component includes a connecting block and a mating component. The connecting block is welded to the frame of the electric storage vehicle and two are arranged vertically at intervals. The mating component is located on the side of the connecting block near the sealing plate.

5. The integrated road surface breaking and cleaning device for emergency road repair as described in claim 4, characterized in that, The mating components include a sliding plate and a plug-in unit. The sliding plate is integrally formed with the sealing plate and is slidably connected to the connecting block. The plug-in unit is disposed on the side of the connecting block near the sliding plate.

6. The integrated road surface breaking and cleaning device for emergency road repair as described in claim 5, characterized in that, The plug-in unit includes a plug rod and a nut. The plug rod is T-shaped and passes through the connecting block and the sliding plate respectively. The nut is screwed onto the bottom of the plug rod.

7. The integrated road surface breaking and cleaning device for emergency road repair as described in claim 1, characterized in that, The integrated road surface breaking and cleaning device for emergency road repair also includes a protective component, which includes a rectangular frame and a ventilation component. The rectangular frame is mounted on the mounting bracket and located outside the reducer; the ventilation component is mounted on the rectangular frame.

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