Processing device for middle partition plate of outdoor unit of air conditioner

By designing an automated unloading assembly and a hydraulically driven air conditioner outdoor unit partition processing device, the safety hazards of manual operation in existing devices have been solved, and safe and efficient partition processing has been achieved.

CN121624280APending Publication Date: 2026-03-10WUHU YUANJING PLASTIC PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-10
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The existing air conditioner outdoor unit partition processing equipment poses a safety hazard due to close-range manual operation, and equipment failure can easily lead to the punching head injuring operators.

Method used

An air conditioner outdoor unit partition processing device including a unloading assembly was designed. It uses a motor, synchronous pulley and synchronous belt drive to realize the automated loading and unloading of punching dies. Combined with the hydraulic cylinder to drive the punching head for processing, and through the design of top block and waste hole, the finished product is automatically removed and the die is replaced.

Benefits of technology

It has enabled automated loading and unloading of the partition plate, avoiding close-range manual operation, reducing safety risks, and improving production efficiency and operator safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an air conditioner outdoor unit middle partition plate machining device and relates to the technical field of air conditioner accessory machining, the device comprises a machining table, a bottom plate and a discharging assembly, the upper surface of the bottom plate is fixedly connected with the machining table through a support, a punching grinding tool is placed on the upper surface of the machining table, and the discharging assembly is arranged on the side wall of the machining table. The discharging assembly is used for driving the punching grinding tool to leave the position below the punching head, the discharging assembly comprises a connecting rod and a motor, the side wall of the machining table is connected with four rotating shafts through bearings, every two rotating shafts are opposite, and the rotating shafts are fixedly connected with synchronous belt wheels. According to the middle partition plate punching device, feeding and conveying of middle partition plate blanks and finished products are achieved through the discharging assembly, workers do not need to carry out material taking and placing operation below a punching head, the accident that the punching head is crashed due to equipment failures is fundamentally avoided, the safety risk in the production process is greatly reduced, and the personal safety of operators is guaranteed.
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Description

Technical Field

[0001] This invention relates to the field of air conditioner parts processing technology, specifically to a processing device for the middle partition of an air conditioner outdoor unit. Background Technology

[0002] In the air conditioner manufacturing process, the partition plate of the outdoor unit is a key component that ensures the stability of the internal structure of the outdoor unit and enables the partitioned installation of components. Its processing quality directly affects the operational stability and service life of the outdoor unit. Currently, the processing equipment used for the partition plate of air conditioner outdoor units still has certain drawbacks in actual production applications.

[0003] Existing diaphragm punching equipment requires manual placement of the diaphragm blank into a mold directly below the punching head. After processing, the finished product is then manually removed from the equipment. This close-range manual operation poses a significant safety hazard, as any equipment malfunction causing the punching head to accidentally fall could easily result in injury to the operator.

[0004] Based on this, a processing device for the partition of an outdoor air conditioning unit is provided, which can eliminate the drawbacks of existing devices. Summary of the Invention

[0005] The purpose of this invention is to provide a processing device for the partition plate of an outdoor air conditioning unit, so as to solve the problems in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A processing device for the middle partition of an air conditioner outdoor unit includes a processing table, a base plate, and a unloading assembly. The processing table is fixedly connected to the upper surface of the base plate via a bracket. A punching die is placed on the upper surface of the processing table. The unloading assembly is provided on the side wall of the processing table for driving the punching die away from below the punching head. The unloading assembly includes a connecting rod and a motor. Four opposing rotating shafts are connected to the side wall of the processing table via bearings. Synchronous pulleys are fixedly connected to the rotating shafts. The synchronous pulleys on the same side are driven by a synchronous belt. The motor is mounted on the side wall of the processing table via a bracket. The motor is connected to one of the rotating shafts. Two connecting rods on the same side are connected to the punching die via pins.

[0007] Based on the above technical solutions, the present invention also provides the following optional technical solutions: In one alternative: a hydraulic cylinder is mounted on the upper surface of the base plate via a mounting bracket, and a punching head is fixedly connected to the output end of the hydraulic cylinder.

[0008] In one alternative: the punching die has punch holes, and the shape of the punch holes corresponds to that of the punching head.

[0009] In one alternative: the processing table has a waste hole, the diameter of which is larger than that of the punch hole.

[0010] In one alternative: two top blocks are fixedly connected to the upper surface of the machining table, and the punching die has two holes corresponding to the top blocks.

[0011] In one alternative: a waste bin is placed below the waste hole.

[0012] In one alternative embodiment: the connecting rod sidewall has a pin hole, a pin is slidably connected in the pin hole, the punching die sidewall has a slot corresponding to the pin, the pin engages with the slot, the connecting rod sidewall has a rotating block groove, a rotating block is slidably connected to the inner sidewall of the rotating block groove, the rotating block is fixedly connected to the pin, the pin hole inner wall has a rotating ring groove, the pin is connected to a rotating ring via a bearing, the rotating ring is slidably connected to the inner wall of the rotating ring groove, and a spring is fixedly connected between the rotating ring and the inner wall of the rotating ring groove.

[0013] In one alternative: a protrusion is fixedly connected to the periphery of the rotating block.

[0014] In one alternative: a handle is fixedly connected to the side wall of the rotating block.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: This invention enables the feeding and conveying of the middle partition plate blank and finished product through the unloading component. Workers do not need to perform material handling operations under the punching head, which fundamentally avoids the accident of being hit by the punching head due to equipment failure, greatly reduces the safety risks in the production process, and protects the personal safety of operators.

[0016] The unloading assembly of this invention, with the help of a motor, a synchronous pulley and a synchronous belt, can drive the punching die to quickly switch between the material loading / unloading position and the processing position. During the movement, in conjunction with the lifting function of the top block, it is convenient for manual handling of the processed partition plate, thereby improving the work efficiency of the workers.

[0017] The present invention features a detachable connection structure where the connecting rod and the punching die are engaged by a pin. Combined with a rotating block design featuring a protrusion and a handle, the pin can be unlocked simply by pulling the handle and rotating the rotating block, allowing for quick removal of the old die and replacement with a new one. The operation is convenient and efficient. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention.

[0019] Figure 2 This is a first-view diagram of the present invention.

[0020] Figure 3 This is a schematic diagram of the internal structure of the connecting rod of the present invention.

[0021] Figure 4 For the present invention Figure 1 Enlarged view of point A in the middle.

[0022] Figure label annotations: 1. Machining table, 2. Base plate, 3. Scrap bin, 4. Mounting bracket, 5. Hydraulic cylinder, 6. Unloading assembly, 7. Punching die, 8. Punching head, 9. Connecting rod, 10. Top block, 11. Motor, 12. Synchronous belt, 13. Rotary shaft, 14. Synchronous pulley, 15. Punch, 16. Scrap hole, 17. Rotating block, 18. Protrusion, 19. Pin, 20. Rotating ring, 21. Spring, 22. Handle. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] In one embodiment, such as Figures 1-4 As shown, an air conditioner outdoor unit partition processing device includes a processing table 1, a base plate 2, and a unloading assembly 6. The processing table 1 is fixedly connected to the upper surface of the base plate 2 by a bracket. A punching die 7 is placed on the upper surface of the processing table 1. The unloading assembly 6 is provided on the side wall of the processing table 1 to drive the punching die 7 away from below the punching head 8. The unloading assembly 6 includes a connecting rod 9 and a motor 11. Four rotating shafts 13 that are opposite each other are connected to the side wall of the processing table 1 by bearings. The rotating shafts 13 are fixedly connected to synchronous pulleys 14. The synchronous pulleys 14 on the same side are driven by synchronous belts 12. The motor 11 is installed on the side wall of the processing table 1 by a bracket. The motor 11 is connected to one of the rotating shafts 13. The two connecting rods 9 on the same side are connected to the punching die 7 by a pin 19.

[0025] When the partition plate needs to be processed, the worker stands in front of the processing table 1 and starts the motor 11. The motor 11, through the synchronous belt 12 and the synchronous pulley 14, drives the four connecting rods 9 to rotate, which transports the punching mold 7 to the position in front of the processing table 1. At this time, the worker places the partition plate in the punching mold 7, and starts the motor 11 again to drive the partition plate that has been placed in the punching mold 7 to be placed under the punching head 8 for punching processing. There is no need for manual placement or removal of the punch head 8, thus avoiding machine malfunctions that could cause the punch head 8 to fall and injure workers.

[0026] In one embodiment, a hydraulic cylinder 5 is mounted on the upper surface of the base plate 2 via a mounting bracket 4, and a punching head 8 is fixedly connected to the output end of the hydraulic cylinder 5.

[0027] Start hydraulic cylinder 5, which drives punch head 8 to descend and punch holes in the middle partition.

[0028] In one embodiment, the punching die 7 has a punch 15, and the punch 15 corresponds to the shape of the punch head 8.

[0029] In one embodiment, the processing table 1 has a waste hole 16, the diameter of which is larger than that of the punch hole 15. This is to prevent waste from getting stuck in the waste hole 16 and being unable to fall.

[0030] In one embodiment, two top blocks 10 are fixedly connected to the upper surface of the processing table 1, and the punching die 7 has two holes corresponding to the top blocks 10.

[0031] After punching is completed, motor 11 is started again. Motor 11 drives punching die 7 to move to the front of processing table 1. At the same time, top block 10 cooperates with the hole of punching die 7 to push out the middle partition inside punching die 7, making it convenient for workers to take out the processed middle partition.

[0032] In one embodiment, a waste bin 3 is placed below the waste outlet 16 for convenient waste collection.

[0033] In one embodiment, the connecting rod 9 has a pin hole on its side wall, and a pin 19 is slidably connected in the pin hole. The punching die 7 has a slot corresponding to the pin 19 on its side wall, and the pin 19 is engaged with the slot. The connecting rod 9 has a rotating block groove on its side wall, and a rotating block 17 is slidably connected to the inner side wall of the rotating block groove. The rotating block 17 is fixedly connected to the pin 19. The pin hole has a rotating ring groove on its inner wall, and the pin 19 is connected to a rotating ring 20 through a bearing. The rotating ring 20 is slidably connected to the inner wall of the rotating ring groove, and a spring 21 is fixedly connected between the rotating ring 20 and the inner wall of the rotating ring groove.

[0034] When it is necessary to replace the punching die 7, simply pull the rotating block 17 out of the rotating block slot and rotate it 90 degrees. Since the rotating block 17 is fixedly connected to the circumference of the rotating block 17, the rotating block 17 is stuck outside the rotating block slot. At this time, the pin 19 leaves the slot of the punching die 7, and the punching die 7 can be removed for replacement.

[0035] In one embodiment, a protrusion 18 is fixedly connected to the circumference of the rotating block 17. After rotating 90 degrees, the rotating block 17 is locked outside the rotating block groove.

[0036] In one embodiment, a handle 22 is fixedly connected to the side wall of the rotating block 17 for easy pulling.

[0037] The above embodiments disclose a processing device for the middle partition of an air conditioner outdoor unit, the specific working principle and process of which are as follows: S1: When it is necessary to process the partition plate, the worker stands in front of the processing table 1 and starts the motor 11. The motor 11, through the synchronous belt 12 and the synchronous pulley 14, drives the four connecting rods 9 to rotate, which transports the punching mold 7 to the position in front of the processing table 1. At this time, the worker places the partition plate in the punching mold 7, and starts the motor 11 again to drive the partition plate that has been placed in the punching mold 7 to be placed under the punching head 8 for punching processing. There is no need for manual placement and removal of the punch head 8, thus avoiding machine malfunctions that could cause the punch head 8 to injure workers. S2: Start hydraulic cylinder 5. Hydraulic cylinder 5 drives punch head 8 to descend and punch the middle partition. The processed waste material falls into waste box 3 through waste material hole 16 for centralized collection and processing. S3: After punching is completed, start motor 11 again. Motor 11 drives punching die 7 to move to the front of processing table 1. At the same time, top block 10 cooperates with the hole of punching die 7 to push out the middle partition plate inside punching die 7, making it convenient for staff to take out the processed middle partition plate. S4: When it is necessary to replace the punching die 7, simply pull the rotating block 17 out of the rotating block slot and rotate it ninety degrees so that the rotating block 17 is locked outside the rotating block slot. At this time, the pin 19 leaves the slot of the punching die 7, and the punching die 7 can be removed for replacement.

[0038] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A processing device for the middle partition of an air conditioner outdoor unit, characterized in that, Including processing platform (1), bottom plate (2), unloading assembly (6), the upper surface of bottom plate (2) is fixedly connected with processing platform (1) through support, the upper surface of processing platform (1) is placed with punching grinding tool (7), the lateral wall of processing platform (1) is provided with unloading assembly (6), for driving punching grinding tool (7) to leave the below of punching head (8), the unloading assembly (6) includes connecting rod (9) and motor (11), the lateral wall of processing platform (1) is connected with four two two opposite rotating shafts (13) through bearing, the rotating shaft (13) is fixedly connected with synchronous pulley (14), the synchronous pulley (14) between the same side is driven through synchronous belt (12), the lateral wall of processing platform (1) is installed with motor (11) through support, the motor (11) is connected with one of rotating shaft (13), two connecting rods (9) on the same side are connected with punching grinding tool (7) through bolt (19) jointly.

2. The apparatus according to claim 1, wherein The upper surface of bottom plate (2) is installed with hydraulic cylinder (5) through mounting bracket (4), and the output end of hydraulic cylinder (5) is fixedly connected with punching head (8).

3. The apparatus according to claim 1, wherein the apparatus is characterized by: The punching grinding tool (7) is provided with a punching hole (15), and the punching hole (15) corresponds in shape to the punching head (8).

4. The apparatus according to claim 1, wherein The processing platform (1) is provided with a waste hole (16), and the diameter of the waste hole (16) is greater than that of the punching hole (15).

5. The apparatus according to claim 1, wherein the apparatus is characterized by: The upper surface of processing platform (1) is fixedly connected with two top blocks (10), and the punching grinding tool (7) is provided with two holes corresponding to the two top blocks (10).

6. The apparatus according to claim 4, wherein the apparatus is characterized by: The waste hole (16) is placed below a waste box (3).

7. The apparatus according to claim 1, wherein the apparatus is characterized by: The lateral wall of connecting rod (9) is provided with a bolt hole, the bolt hole is slidably connected with a bolt (19), the lateral wall of punching grinding tool (7) is provided with a slot corresponding to the bolt (19), the bolt (19) is clamped with the slot, the lateral wall of connecting rod (9) is provided with a rotating block slot, the inner lateral wall of rotating block slot is slidably connected with a rotating block (17), the rotating block (17) is fixedly connected with the bolt (19), the inner wall of bolt hole is provided with a rotating ring slot, the bolt (19) is connected with a rotating ring (20) through bearing, the rotating ring (20) is slidably connected with the inner wall of rotating ring slot, and the spring (21) is fixedly connected between the rotating ring (20) and the inner wall of rotating ring slot.

8. The apparatus according to claim 7, wherein the apparatus is characterized by: The rotating block (17) is fixedly connected with a lug (18) on the circumferential side.

9. The apparatus according to claim 7, wherein the apparatus further comprises a cutting device for cutting the partition plate. The lateral wall of rotating block (17) is fixedly connected with a handle (22).