Multifunctional equipment for transfer, butt joint, heat preservation and maintenance operation of high-temperature mold inserts and operation method

Abstract

The invention belongs to the technical field of mold maintenance auxiliary equipment, and particularly relates to multifunctional equipment for transfer, butt joint, heat preservation and maintenance operation of high-temperature mold inserts and an operation method. The equipment comprises a main body frame, and a bearing assembly, an insert auxiliary taking and placing operation assembly and a heat preservation and temperature control assembly are arranged on the main body frame. The bearing assembly comprises a bearing platform and a locking mechanism arranged above the bearing platform, and a lifting adjusting mechanism and an angle and direction adjusting mechanism are arranged between the bearing platform and the main frame; the insert auxiliary taking and placing operation assembly comprises a taking and placing mechanism used for transferring inserts and a horizontal moving mechanism. The heat preservation temperature control assembly comprises a heat preservation cover internally provided with a temperature control mechanism and a heat preservation cover driving mechanism used for driving the heat preservation cover to be opened or cover the bearing platform. The multifunctional equipment for transfer, butt joint, heat preservation and maintenance operation of the high-temperature mold insert has the advantages that safety is improved, butt joint is accurate, the temperature is controllable, operation is flexible, and efficiency is improved.

Description

Technical Field

[0001] This invention belongs to the technical field of mold repair auxiliary equipment, and in particular relates to a multifunctional device and operating method for the transfer, docking, heat preservation and repair of high temperature mold inserts. Background Technology

[0002] In mold repair work, some inserts require heating in a high-temperature furnace (600℃-800℃) before grinding, welding, and other repair operations. Currently, there are many problems with the handling and transfer of these high-temperature inserts: 1. Each inlay weighs approximately 30 kilograms, requiring manual handling. The high-temperature surface can easily burn operators, resulting in high labor intensity and safety risks. 2. The lack of specialized transfer tools makes the transfer of inserts between processes cumbersome and inefficient, resulting in extended mold maintenance cycles; 3. Existing tools cannot achieve height adjustment, making it difficult to connect parallel to the high-temperature furnace, thus increasing the difficulty of operation; 4. The temperature drops rapidly after the insert is removed, affecting the quality of repair, and the lack of a temperature indicator makes it difficult to control the timing of the operation. 5. The angle and direction of the insert cannot be adjusted flexibly during maintenance, resulting in poor operational convenience.

[0003] Therefore, there is an urgent need for specialized equipment that can achieve safe transfer, precise docking, temperature maintenance, flexible adjustment, and operation prompts to solve the above problems. Summary of the Invention

[0004] This invention aims to solve the problems of high safety risks, difficult docking, difficult temperature control, inconvenient operation and adjustment, and difficulty in grasping the timing of operation in the existing high temperature mold insert transfer and maintenance process. It provides a high temperature transfer and maintenance equipment and operation method that integrates lifting adjustment, temperature maintenance, angle / direction adjustment and operation prompt functions.

[0005] The specific technical solution of the present invention is as follows: A multi-functional device for transporting, docking, heat preservation, and maintenance of high-temperature mold inserts includes a main frame, on which are mounted: The load-bearing component includes a load-bearing platform and a locking mechanism disposed above the load-bearing platform for locking or unlocking the insert. The load-bearing platform and the main frame are provided with a lifting adjustment mechanism for adjusting the lifting of the locking mechanism and an angle and direction adjustment mechanism for adjusting the angle and direction of the locking mechanism. The insert auxiliary picking and placing operation assembly includes a picking and placing mechanism for transferring inserts and a horizontal moving mechanism for driving the inserts to transfer back and forth between the support platform and the high-temperature furnace. A thermal insulation and temperature control assembly, comprising a thermal insulation cover with a built-in temperature control mechanism and a thermal insulation cover drive mechanism for driving the thermal insulation cover to open or cover the support platform.

[0006] In the above technical solution, the main frame includes a frame frame, a set of universal wheels and driving wheels at the bottom of the frame frame, an integrated control panel at the top side of the frame frame, and a linear guide rail assembly inside the frame frame. The driving wheels are driven by a drive motor, and the linear guide rail assembly extends along the height direction of the frame frame.

[0007] In the above technical solution, the locking mechanism includes a workpiece placement table, a direction adjustment plate rotatably mounted on the workpiece placement table, a transfer interface opened on the workpiece placement table and the direction adjustment plate for inserting or removing the insert, and a locking member set on the top of the direction adjustment plate for locking or unlocking the insert.

[0008] In the above technical solution, the locking member includes a plurality of workpiece fixing claws.

[0009] In the above technical solution, the lifting adjustment mechanism includes a lifting adjustment mechanism frame and a lifting electric cylinder disposed at the bottom of the bearing platform. The lifting adjustment mechanism frame is slidably adapted to the linear guide rail assembly, and the bottom of the lifting electric cylinder is connected to the vehicle frame through the lifting electric cylinder.

[0010] In the above technical solution, the angle and direction adjustment mechanism includes: The direction adjustment mechanism includes a direction adjustment base plate and a direction adjustment motor disposed below the workpiece placement table. The direction adjustment motor is connected to the direction adjustment disk through a toothed wheel adjustment assembly. The direction adjustment disk can be freely rotated 360° by the buttons in the integrated control panel. An angle adjustment mechanism includes a chain adjustment component disposed between the bearing platform, the direction adjustment base plate, and the lifting adjustment mechanism. The direction adjustment base plate, the workpiece placement stage, and the direction adjustment plate can achieve 0-30° angle adjustment of the bearing platform through button control in the integrated control panel.

[0011] In the above technical solution, the chain adjustment assembly includes an angle adjustment electric cylinder, a horizontal support column, and an angle adjustment shaft.

[0012] In the above technical solution, the horizontal moving mechanism includes a slidingly adapted chute housing, a chute guide rail, an inner slide rail, and a telescopic electric cylinder for controlling the extension and retraction of the three. One side of the chute housing is hinged to the chute support frame, and the other side is hinged to the discharge cylinder. The chute support frame and the discharge cylinder are both mounted on the bearing platform. The inner slide rail is equipped with a pick-and-place mechanism, and the discharge cylinder is mounted on the bearing platform through a discharge cylinder fixing bracket.

[0013] In the above technical solution, the picking and placing mechanism includes a picking and placing stop.

[0014] In the above technical solution, the heat insulation cover is made of high temperature resistant heat insulation material, and the heat insulation cover is provided with a smoke exhaust guide pipe, a viewing window and a temperature display. The temperature control mechanism includes a temperature sensor and a heating / heat insulation module.

[0015] In the above technical solution, the heat insulation cover driving mechanism includes a heat insulation cover driving cylinder, a driving cylinder base and an L-shaped fixing member. The heat insulation cover is hinged to the main frame through the L-shaped fixing member. One end of the heat insulation cover driving cylinder is hinged to the heat insulation cover, and the other end is connected to the main frame through the driving cylinder base.

[0016] The second objective of this invention is to provide an operating method for a multifunctional device used for the transfer, docking, heat preservation, and maintenance of high-temperature mold inserts, comprising the following steps: S1. Move the main frame to the high-temperature furnace position. After the main frame stops, open the insulation cover and trigger the rise button in the integrated control panel. The lifting and adjusting mechanism will drive the load-bearing platform to rise to the same level as the high-temperature furnace and then stop. S2. Trigger the insert removal button in the integrated control panel. The horizontal moving mechanism in the insert auxiliary pick-and-place operation component drives the pick-and-place mechanism to extend and rise. The pick-and-place mechanism locks with the insert. The horizontal moving mechanism drives the pick-and-place mechanism to retract and remove the insert from the high-temperature furnace track to the locking mechanism. The insert descends and the locking mechanism locks with the insert. S3. Trigger the descent button on the integrated control panel. The lifting and adjusting mechanism drives the load-bearing platform to descend and reset. Cover the insulation cover and move the main frame to the maintenance area. Check the temperature, appearance, etc. through the observation window on the insulation cover and select appropriate conditions to carry out maintenance work. S4. During maintenance, the insulation cover can be opened, and repairs can be carried out directly on the main frame without the need for retransport. The exhaust duct on the insulation cover is used for ventilation. The slope and direction of the insert on the locking mechanism can be adjusted by the angle and direction adjustment mechanism to select an angle that is convenient for maintenance. S5. After maintenance, cover the insulation cover and trigger the heating button on the integrated control panel to raise the temperature of the insert to a temperature close to that of the high-temperature furnace. S6. Move the main frame to the high-temperature furnace position. After the main frame stops, open the insulation cover and trigger the rise button on the integrated control panel. The lifting adjustment mechanism drives the load-bearing platform to rise and stop when it reaches the same level as the high-temperature furnace. Trigger the insert return button on the integrated control panel. The pick-and-place mechanism rises and locks with the insert. The horizontal movement mechanism drives the pick-and-place mechanism to extend and descend. The insert returns to the track inside the high-temperature furnace. The horizontal movement mechanism drives the pick-and-place mechanism to retract and reset. S7. Trigger the descent button on the integrated control panel. The lifting and adjusting mechanism drives the load-bearing platform to descend and reset, waiting for the next operation.

[0017] Combining all the above technical solutions, the advantages and positive effects of this invention are as follows: 1. Enhanced safety: Mechanical transfer replaces manual handling, preventing high-temperature inserts from directly contacting operators and eliminating the risk of burns; 2. Precise docking: The lifting and adjusting mechanism achieves seamless docking with the high-temperature furnace, reducing the risk of collision and falling during the transfer of inserts; 3. Temperature controllable: The insulation cover and temperature control system maintain the high temperature of the insert to ensure maintenance quality. The temperature display and viewing window are combined to accurately indicate the timing of the operation. 4. Flexible operation: Height, angle, and direction can be adjusted in multiple dimensions to adapt to different maintenance procedures and reduce operational intensity; 5. Improved efficiency: Integrated transfer, docking, heat preservation, and maintenance functions reduce process connection time and shorten mold maintenance cycle. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the multifunctional equipment used for high-temperature mold insert transfer, docking, heat preservation and maintenance in the reset state of the present invention; Figure 2 This is a schematic diagram of the lifting and adjusting mechanism in the raised state of the present invention. Figure 1 ; Figure 3 This is a schematic diagram of the lifting and adjusting mechanism in the raised state of the present invention. Figure 2 ; Figure 4 This is a schematic diagram of the angle and direction adjustment mechanism in the present invention under angle adjustment conditions. Figure 1 ; Figure 5 This is a schematic diagram of the angle and direction adjustment mechanism in the present invention under angle adjustment conditions. Figure 2 ; Figure 6 This is a schematic diagram of the extended state of the pick-and-place mechanism in this invention. Figure 1 ; Figure 7 This is a schematic diagram of the extended state of the pick-and-place mechanism in this invention. Figure 2 ; In the diagram: 1-Main frame; 2-Lifting and adjusting mechanism; 3-Insulation and temperature control component; 4-Angle and direction adjustment mechanism; 5-Installation block auxiliary loading and unloading device; 101-Frame; 102-Universal wheel set; 103-Drive motor; 104-Travel drive wheel; 105-Linear guide rail assembly; 106-Integrated control panel; 201-Lifting and adjusting mechanism frame; 202-Bearing platform; 203-Lifting electric cylinder; 204-Electric cylinder fixing plate; 301-Insulation cover; 302-Smoke exhaust guide pipe; 303-Temperature control module; 304 - Observation window; 305-Insulation cover drive cylinder; 306-Drive cylinder base; 307-L-shaped fastener; 401-Angle adjustment electric cylinder; 402-Horizontal support column; 403-Angle adjustment shaft; 404-Direction adjustment base plate; 405-Workpiece placement stage; 406-Direction adjustment motor; 407-Direction adjustment disc; 408-Workpiece fixing claw; 501-Slide groove support frame; 502-Slide groove outer shell; 503-Slide groove guide rail; 504-Inner slide rail; 505-Pick-and-place stop block; 506-Pick-and-discharge cylinder; 507-Pick-and-discharge cylinder fixing bracket. Detailed Implementation

[0019] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0020] The present invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Example 1

[0021] When inserts need to be removed for repair work, the traditional method is to use a wire hook to lift the inserts out and place them on a repair platform for the operation. The problem is that they are prone to falling during removal, and the high temperature can cause burns. To solve these problems, a multifunctional device for the transfer, docking, heat preservation, and repair of high-temperature mold inserts was designed. The device is operated manually by selecting functions on an integrated control panel.

[0022] A multi-functional device for transporting, docking, heat preservation, and maintenance of high-temperature mold inserts includes a main frame, on which the following are mounted: The support assembly includes a support platform 202 and a locking mechanism disposed above the support platform 202 for locking or unlocking the insert. The support platform 202 and the main frame 1 are provided with a lifting adjustment mechanism for adjusting the lifting of the locking mechanism and an angle and direction adjustment mechanism for adjusting the angle and direction of the locking mechanism. The insert auxiliary picking and placing operation assembly includes a picking and placing mechanism for transferring inserts and a horizontal moving mechanism for driving the inserts to transfer back and forth between the support platform 202 and the high-temperature furnace. The thermal insulation and temperature control assembly includes a thermal insulation cover 301 with a built-in temperature control mechanism and a thermal insulation cover drive mechanism for driving the thermal insulation cover 301 to open or cover the support platform 202.

[0023] In this embodiment, the device consists of five components: a main frame 1, a lifting and adjusting mechanism 2, a heat preservation and temperature control component 3, an angle and direction adjustment mechanism 4, and an insert auxiliary pick-and-place operation component 5. The device includes a driven main frame. The lifted inserts are placed on the load-bearing component of the main frame for transport. After several improvements and upgrades, the device now has a lifting function and can dock with the track inside the mold furnace. The docking is operated by triggering the integrated control panel button. First, the device is remotely moved to the high-temperature furnace position. After the main frame stops, the lifting function is selected. The device stops when it reaches the same level as the high-temperature furnace. Then, the insert removal button is triggered, and the insert auxiliary pick-and-place operation component extends and rises. The pick-and-place mechanism locks with the insert, and then the insert is removed from the high-temperature furnace track to the locking mechanism of the main frame. In terms of structure, select the descent mode, lock the insert, cover it with the insulation cover, move the main frame to the repair area, and check the temperature and appearance through the observation window. Select suitable conditions for repair work. The insulation cover has an exhaust duct, allowing repairs to be performed directly on the main frame without further transport. The locking mechanism is adjustable in slope and angle, allowing for repairs at a convenient angle. After repair, cover the insulation cover, select the heating function, and raise the insert temperature to near the high-temperature furnace temperature. When placed back into the furnace, it can be used directly without waiting for preheating, saving repair time, transport time, and preheating time.

[0024] Furthermore, in this embodiment, the main frame 1 may include a frame frame 101, a set of omnidirectional wheels 102 and a drive wheel 104 disposed at the bottom of the frame frame 101, an integrated control panel 106 disposed on the top side of the frame frame 101, and a linear guide rail assembly 105 disposed inside the frame frame 1. The drive wheel 104 is driven by a drive motor 103, and the linear guide rail assembly 105 extends along the height direction of the frame frame 101.

[0025] like Figure 3As shown, the main frame 1 includes a frame 101 and a set of casters located at the bottom of the frame 101. The frame 101 supports various functional components, and the casters enable overall movement of the equipment. A bottom drive motor facilitates personnel transport. A handrail is provided on one side of the main frame 1 for easy pushing of the equipment; an emergency stop button is integrated on the control panel 106 to ensure rapid shutdown in emergencies. Figure 3 (The insulation cover opens in the front-to-back direction, and the integrated control panel opens to the left.) The frame of the device is a square steel welded frame 101, and the chassis is equipped with four universal wheel sets 102. A drive motor 103 is located on the lower left side and fixed below the frame 101. The travel drive wheel 104 is connected to the drive shaft of the drive motor 103. The frame 101 is equipped with four linear guide rail assemblies 105 in the front-to-back direction, and an integrated control panel 106 is located on the upper left side.

[0026] Furthermore, in this embodiment, the locking mechanism may include a workpiece placement table 405, a direction adjustment disk 407 rotatably mounted on the workpiece placement table 405, a transfer interface formed on the workpiece placement table 405 and the direction adjustment disk 407 for inserting or removing the insert, and a locking element provided on the top of the direction adjustment disk 47 for locking or unlocking the insert.

[0027] Furthermore, in this embodiment, the locking member may include a plurality of workpiece fixing claws 408. For example, in this embodiment, there are seven workpiece fixing claws 408 arranged in a circular interval.

[0028] Furthermore, in this embodiment, the lifting adjustment mechanism may include a lifting adjustment mechanism frame 201 and a lifting electric cylinder 203 disposed at the bottom of the bearing platform 202. The lifting adjustment mechanism frame 201 is slidably adapted to the linear guide rail assembly 105, and the bottom of the lifting electric cylinder 203 is connected to the vehicle frame 101 through the lifting electric cylinder (electric push rod assembly) 203. Figure 4 As shown, the lifting and adjusting mechanism is located between the main frame 1 and the supporting platform 202, and adopts an electric push rod assembly connected to the integrated control panel (including lifting operation buttons). By pressing the buttons, the lifting and lowering of the supporting platform can be precisely controlled to achieve parallel docking with the high-temperature furnace outlet at different heights, with a docking accuracy error ≤5mm.

[0029] according to Figure 4The lifting and adjusting mechanism 2 is located inside the main frame 1. The lifting and adjusting mechanism frame 201 is connected to the linear guide rail assembly 105 and can move up and down along the linear guide rail assembly 105. A bearing platform 202 is installed above the lifting and adjusting mechanism frame 201. The lower end of the lifting electric cylinder 203 is connected to the electric cylinder fixing plate 204. The electric cylinder fixing plate 204 is fixed on the chassis of the frame 101. The lifting rod above the lifting electric cylinder 203 is connected to the bearing platform 202, which can realize the up and down movement of the lifting and adjusting mechanism.

[0030] Furthermore, in this embodiment, the angle and direction adjustment mechanism may include a direction adjustment mechanism, which includes a direction adjustment base plate 404 and a direction adjustment motor 406 disposed below the workpiece placement stage 405. The direction adjustment motor 406 is connected to the direction adjustment disk 407 via a toothed wheel adjustment assembly. The direction adjustment disk 407 can be freely rotated 360° by the buttons in the integrated control panel 106.

[0031] according to Figure 4-6 The direction adjustment motor 406 is fixed on the direction adjustment base plate 404. The motor head of the direction adjustment motor 406 has a toothed wheel that meshes with the direction adjustment disk 407. The direction adjustment disk 407 has a bearing seat in the middle. The direction adjustment base plate 404 also has a bearing seat (including ball bearing) in the middle. The direction adjustment motor 406 can achieve 360° free rotation with a rotation resistance of ≤10N, which facilitates the adjustment of the orientation of the insert.

[0032] Furthermore, in this embodiment, the angle and direction adjustment mechanism may include an angle adjustment mechanism, which includes a chain adjustment component disposed between the bearing platform 202, the direction adjustment base plate 404, and the lifting adjustment mechanism. By controlling the buttons in the integrated control panel 106, the direction adjustment base plate 404, the workpiece placement stage 405, and the direction adjustment disk 407 can achieve 0-30° angle adjustment of the bearing platform.

[0033] Furthermore, in this embodiment, a chain adjustment assembly can be provided at the connection between the bearing platform, the direction adjustment base plate 404 and the lifting adjustment mechanism. The chain adjustment assembly includes an angle adjustment electric cylinder 401, a horizontal support column 402 and an angle adjustment shaft 403. The bearing platform can be adjusted from 0 to 30° by button control. according to Figure 5Angle adjustment cylinder 401 is fixed to the front crossbeam of lifting and adjusting mechanism frame 201. The head of the upper drive rod is connected to the direction adjustment base plate 404. The direction adjustment base plate 404 is provided with a workpiece placement platform 405. The workpiece placement platform 405 is provided with a direction adjustment disk 407 inside. The direction adjustment motor 406 is fixed on the direction adjustment base plate 404. The upper drive wheel is frictionally connected to the direction adjustment disk to realize the angle adjustment of the direction adjustment disk 407. The horizontal support column 402 and the angle adjustment shaft 403 are fixed on the bearing platform 202. The angle adjustment shaft 403 can realize the angle adjustment of the workpiece placement platform 405. The horizontal support column 402 can realize the support function when the workpiece placement platform 405 is horizontally reset. The workpiece fixing claw 408 is fixed on the direction adjustment disk to fix the workpiece and prevent it from falling during movement and repair.

[0034] Furthermore, in this embodiment, the horizontal moving mechanism may include a slidingly fitted slide housing 502, a slide guide rail 503, an inner slide rail 504, and a telescopic electric cylinder for controlling the extension and retraction of these three components. One side of the slide housing 502 is hinged to the slide support frame 501, and the other side is hinged to the discharge cylinder 506. Both the slide support frame 501 and the discharge cylinder 506 are mounted on the support platform 202. A pick-and-place mechanism is mounted on the inner slide rail 504, and the discharge cylinder 506 is mounted on the support platform via a discharge cylinder fixing bracket 507. The pick-and-place mechanism includes a pick-and-place stop 505. Figure 6-7 As shown, a block-assisted pick-and-place operation component is provided above the support platform. The pick-and-place stop 505 is moved horizontally by the control button to realize the function of removing and putting back the block.

[0035] according to Figure 6 , 7 The slide support frame 501 is fixed on the left side of the bearing platform 202. The left side of the slide shell 502 is connected to the slide support frame 501. The slide guide rail 503 is embedded in the slide shell 502. The inner slide rail 504 is embedded in the slide guide rail 503. The right side of the inner slide rail 504 is provided with a pick-up and put-down stop block 505. The lower right side of the slide shell 502 is connected to the head of the pick-up and put-down cylinder 506. The lower part of the pick-up and put-down cylinder 506 is connected to the pick-up and put-down cylinder fixing bracket 507. The pick-up and put-down cylinder fixing bracket 507 is fixed on the right side of the bearing platform 202.

[0036] Furthermore, in this embodiment, the heat insulation cover 301 is made of high-temperature resistant heat insulation material, and the heat insulation cover 301 is provided with a smoke exhaust guide pipe 302, a viewing window 30 and a temperature display. The temperature control mechanism includes a temperature sensor and a heating / heat insulation module.

[0037] Furthermore, in this embodiment, the insulation cover driving mechanism includes an insulation cover driving cylinder 305, a driving cylinder base 306, and an L-shaped fixing member 307. The insulation cover 301 is hinged to the main frame 1 via the L-shaped fixing member 307. One end of the insulation cover driving cylinder 305 is hinged to the insulation cover 301, and the other end is connected to the main frame 1 via the driving cylinder base 306. Figure 5 As shown, the thermal insulation and temperature control assembly 3 includes a thermal insulation cover 301 mounted on the main frame 1. The thermal insulation cover is made of high-temperature resistant heat-insulating material and contains a temperature sensor and a heating / insulation module, connected to an integrated control panel (including heating and insulation operation buttons). The front of the thermal insulation cover has a viewing window (high-temperature resistant tempered glass), and a temperature display (electrically connected to the temperature sensor) is mounted on the outside, which can display the internal temperature in real time (display accuracy ±2℃). Through the built-in temperature control module, the temperature of the insert can be maintained within the maintenance required range of 600-800℃.

[0038] according to Figure 5 The L-shaped fastener 307 is connected to the upper front left and right positions of the frame 101. The front of the insulation cover 301 is connected to the L-shaped fastener 307 via a rotating shaft. A smoke exhaust guide pipe 302 is provided in the middle position above the insulation cover 301 (the smoke exhaust pipe can be opened and connected to the industrial smoke exhaust fan via a flexible hose during repair work). A temperature control adjustment module 303 and an observation window 304 are provided at the rear of the insulation cover 301. The switch of the insulation cover 301 is controlled by the insulation cover drive cylinder 305. A drive cylinder base 306 is provided below the insulation cover drive cylinder 305, and the drive cylinder base 306 is connected to the front column crossbeam of the frame 101. The drive rod head on the insulation cover drive cylinder 305 is connected to the front of the protective cover 301 to realize the function of the protective cover switch. Working principle: The main frame 1 is made of welded steel, with universal wheels and a drive motor at the bottom; the lifting and adjusting mechanism uses a 24V electric push rod (500mm stroke), and the integrated control panel is located at the handrail, including operation switches such as "raise", "lower", "emergency stop", "manual / automatic", "left turn", and "right turn"; the heat insulation cover is made of aluminum silicate fiber board, the temperature sensor is a K-type thermocouple, and the temperature display is an LED digital tube (display range 0-1000℃); the viewing window is made of 8mm thick high-temperature resistant tempered glass; the turntable adopts a deep groove ball bearing and gear rotating disk stepper drive, with a rotation accuracy ≤0.5mm; the tilt angle adjustment range is 0-25°, suitable for maintenance operations at different angles.

[0039] During operation, the operator pushes the equipment to the front of the high-temperature furnace, presses the "Raise" or "Lower" button to align the support platform with the furnace opening, triggers the button to open the insulation cover, moves the high-temperature insert from inside the furnace to the support platform, and then closes the insulation cover. The temperature display shows the real-time temperature (e.g., 750℃), and the status of the insert can be observed through the viewing window. Depending on maintenance needs, the turntable can be rotated to adjust the direction, and the angle knob can be turned to tilt the platform 15° for easier welding. When the temperature drops to 620℃, the display emits an audible and visual alert, and the operator can promptly perform grinding operations. After the work is completed, the equipment is pushed to the next workstation; the entire process requires no contact with the high-temperature insert. The entire process can be adjusted via buttons on the control panel, significantly improving maintenance efficiency while ensuring safety. Example 2

[0040] An operating method for the multifunctional equipment described in Embodiment 1 for transferring, connecting, heat-insulating, and repairing high-temperature mold inserts includes the following steps: S1. Move the main frame 1 to the high temperature furnace position. After the main frame 1 stops, open the insulation cover 301 and trigger the rise button in the integrated control panel 106. The lifting adjustment mechanism drives the bearing platform 202 to rise to the same level as the high temperature furnace and then stops. S2. Trigger the insert removal button in the integrated control panel 106. The horizontal moving mechanism in the insert auxiliary pick-and-place operation component drives the pick-and-place mechanism to extend and rise. The pick-and-place mechanism locks with the insert. The horizontal moving mechanism drives the pick-and-place mechanism to retract and remove the insert from the high-temperature furnace track to the locking mechanism. The insert descends and the locking mechanism locks with the insert. S3. Trigger the descent button in the integrated control panel 106. The lifting and adjusting mechanism drives the load platform 202 to descend and reset. Cover the heat insulation cover 301 and move the main frame 1 to the maintenance area. Check the temperature, appearance, etc. through the observation window on the heat insulation cover 301, and select appropriate conditions to carry out maintenance work. S4. During maintenance, open the insulation cover 301 and repairs can be carried out directly on the main frame 1 without the need for retransport. Ventilation is provided through the exhaust duct on the insulation cover. The slope and direction of the insert on the locking mechanism are adjusted by the angle and direction adjustment mechanism to select an angle that is convenient for maintenance. S5. After maintenance, cover the insulation cover 301 and trigger the heating button in the integrated control panel 106 to raise the temperature of the insert to a temperature close to that of the high-temperature furnace. S6. Move the main frame 1 to the high-temperature furnace position. After the main frame 1 stops, open the insulation cover 301 and trigger the rise button in the integrated control panel 106. The lifting adjustment mechanism drives the bearing platform 202 to rise and stop when it reaches the same level as the high-temperature furnace. Trigger the insert return button in the integrated control panel 106. The pick-up and put-down mechanism rises and locks with the insert. The horizontal movement mechanism drives the pick-up and put-down mechanism to extend and descend. The insert returns to the track inside the high-temperature furnace. The horizontal movement mechanism drives the pick-up and put-down mechanism to retract and reset. S7. Trigger the descent button in the integrated control panel 106. The lifting and adjusting mechanism drives the bearing platform 202 to descend and reset, waiting for the next round of operation.

[0041] The above description is merely a preferred embodiment of the present invention. It should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. The present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments, but can be used in various other combinations, modifications, and environments. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A multifunctional device for high-temperature mold insert transfer, docking, heat preservation and maintenance, comprising a main body frame, characterized in that: The main body frame is provided with: The bearing assembly includes a bearing platform and a locking mechanism arranged above the bearing platform for locking or unlocking the insert block, and a lifting adjusting mechanism arranged between the bearing platform and the main body frame for adjusting the lifting of the locking mechanism, an angle and direction adjusting mechanism for adjusting the angle and direction of the locking mechanism; The insert block auxiliary taking and placing operation assembly includes a taking and placing mechanism for transferring the insert block and a horizontal moving mechanism for transferring the insert block between the bearing platform and the high-temperature furnace; The heat preservation temperature control assembly includes a heat preservation cover with a built-in temperature control mechanism and a heat preservation cover driving mechanism for driving the heat preservation cover to open or cover the bearing platform.

2. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 1, characterized in that: The main body frame includes a frame frame, a universal wheel set arranged at the bottom of the frame frame and a walking driving wheel, an integrated control panel arranged at the side of the top of the frame frame, and a linear guide rail assembly arranged in the interior of the frame frame, and the walking driving wheel is driven by a driving motor, and the linear guide rail assembly extends along the height direction of the frame frame.

3. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 1, characterized in that: The locking mechanism includes a workpiece placing table, a direction adjusting disc rotatably installed on the workpiece placing table, a transfer docking port arranged on the workpiece placing table and the direction adjusting disc for placing or taking out the insert block, and a locking piece arranged on the top of the direction adjusting disc for locking or unlocking the insert block.

4. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 3, characterized in that: The lifting adjusting mechanism includes a lifting adjusting mechanism frame arranged at the bottom of the bearing platform and a lifting electric cylinder, the lifting adjusting mechanism frame is slidably matched with the linear guide rail assembly, and the bottom of the lifting electric cylinder is connected with the frame frame through the lifting electric cylinder.

5. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 3, characterized in that: The angle and direction adjusting mechanism includes: The direction adjusting mechanism includes a direction adjusting base plate arranged below the workpiece placing table and a direction adjusting motor, the direction adjusting motor is in transmission connection with the direction adjusting disc through a toothed wheel adjusting assembly, is controlled through a button in the integrated control panel, and the direction adjusting disc can be freely rotated by 360°; The angle adjusting mechanism includes a chain adjusting assembly arranged between the bearing platform, the direction adjusting base plate and the lifting adjusting mechanism, is controlled through a button in the integrated control panel, and the direction adjusting base plate, the workpiece placing table and the direction adjusting disc can realize 0-30° angle adjustment of the bearing platform.

6. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 1, characterized in that: The horizontal moving mechanism includes a slidingly matched sliding groove shell, a sliding groove guide rail, an inner sliding rail and a telescopic electric cylinder for controlling the telescoping of the three, one side of the sliding groove shell is hinged with a sliding groove support frame, the other side is hinged with a taking and placing electric cylinder, the sliding groove support frame and the taking and placing electric cylinder are both installed on the bearing platform, the inner sliding rail is provided with the taking and placing mechanism, and the taking and placing electric cylinder is installed on the bearing platform through a taking and placing electric cylinder fixing support.

7. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 6, characterized in that: The taking and placing mechanism includes a taking and placing stop block.

8. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 1, characterized in that: The heat preservation cover is made of high-temperature resistant heat insulation material, and the heat preservation cover is provided with a smoke guide pipe, a perspective window and a temperature display, and the temperature control mechanism includes a temperature sensor and a heating / heat preservation module.

9. The multifunctional equipment for high-temperature die block transfer, docking, heat preservation and maintenance according to claim 8, characterized in that: The heat preservation cover driving mechanism includes a heat preservation cover driving cylinder, a driving cylinder base and an L-shaped fixing piece, the heat preservation cover is hinged on the main body frame through the L-shaped fixing piece, one end of the heat preservation cover driving cylinder is hinged with the heat preservation cover, and the other end is connected with the main body frame through the driving cylinder base.

10. The method of operating a multifunctional device for high temperature die insert transfer, docking, temperature maintenance and repair as claimed in any one of claims 1 to 9, characterized in that: The method comprises the following steps: S1, the main frame is moved to the high temperature furnace position, the main frame is stable, the heat preservation cover is opened, the rising button is triggered, the lifting adjusting mechanism drives the bearing platform to rise to the same height with the high temperature furnace and stop; S2, the insert block is taken out, the horizontal moving mechanism in the insert block auxiliary taking and placing operation assembly drives the taking and placing mechanism to extend, rise, the taking and placing mechanism is locked with the insert block, the horizontal moving mechanism drives the taking and placing mechanism to retract, the insert block is taken out from the track in the high temperature furnace and sent to the locking mechanism, and then the locking mechanism is locked with the insert block; S3, the descending button is triggered, the lifting adjusting mechanism drives the bearing platform to descend and reset, the heat preservation cover is covered, the main frame is moved to the maintenance area, the observation window on the heat preservation cover is observed, and the suitable conditions are selected for maintenance operation; S4, during the maintenance operation, the heat preservation cover is opened, the repair can be directly carried out on the main frame, and the transport is not needed again, the exhaust is discharged through the exhaust pipe on the heat preservation cover, the slope and direction of the insert block on the locking mechanism are adjusted through the angle and direction adjusting mechanism, and the angle suitable for maintenance is selected for repair; S5, after the maintenance is completed, the heat preservation cover is covered, the heating button is triggered, and the temperature of the insert block is increased to the temperature close to the high temperature furnace; S6, the main frame is moved to the high temperature furnace position, the main frame is stable, the heat preservation cover is opened, the rising button is triggered, the lifting adjusting mechanism drives the bearing platform to rise to the same height with the high temperature furnace and stop, the insert block is put back, the taking and placing mechanism rises, the taking and placing mechanism is locked with the insert block, the horizontal moving mechanism drives the taking and placing mechanism to extend, and then the locking mechanism is locked with the insert block, the horizontal moving mechanism drives the taking and placing mechanism to retract, and the insert block returns to the track in the high temperature furnace; S7, the descending button is triggered, the lifting adjusting mechanism drives the bearing platform to descend and reset, and the next operation is waited.

Images