Testing method of sucking type handheld massager
An automated testing method for suction-type handheld massagers was established by using air pressure sensors and electrical signal processing, which solved the problems of inaccuracy and low efficiency of manual testing and achieved efficient and accurate product quality control.
Patent Information
- Application Number
- CN202411265024.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2026-03-10
AI Technical Summary
Existing testing methods for handheld suction massagers rely on manual operation, which is inaccurate, inefficient, and lacks unified standards, resulting in large errors in test results and the omission or incorrect detection of some products.
A barometric pressure sensor is used to measure the air pressure in the air chamber. The pressure is converted into an electrical signal using a formula and then compensated for by temperature. Combined with filtering and shaping, the frequency, amplitude, and period of the electrical signal are extracted to determine the motor's operating speed, mode, and duration. A unified detection standard is established to achieve automated detection.
It improves the accuracy and efficiency of testing, solves the inconsistency problem of manual testing, and ensures comprehensive and accurate testing of each product.
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Figure CN121633644A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of product testing, in particular, especially relates to a test method of a handheld massager. BACKGROUND
[0002] The suction type structure is widely used in consumer products such as handheld massagers. The testing and standard design of such products have attracted more and more attention. The traditional suction type handheld massager structure is shown in patents CN214049649U and CN214049650U, which generally includes a motor and a connecting rod connected by an eccentric structure. The other side of the connecting rod is connected to an air chamber. Specifically, the motor rotates to drive the connecting rod to push to the far end side, causing the volume of the air chamber to be compressed, so that the pressure in the air chamber increases. When the connecting rod moves to the near end side, the volume of the air chamber increases, causing the pressure in the air chamber to decrease.
[0003] In actual production, the qualification test of the suction type handheld massager product is generally carried out by manual operation. Such manual test has the characteristics of inaccuracy. At the same time, the manual test can only test one handheld massager at a time, which has the problem of low efficiency. In the case of manual test, there is no unified judgment standard, and the single instrument is tested separately, which may also cause some massage instruments to be missed, undetected, or incorrectly detected.
[0004] Since the manual test method cannot provide accurate data for product qualification test, there may be corresponding system errors in the test process. Such errors cannot be avoided in the operation process, but always exist, so a more accurate test method is needed to test the product more accurately, and the test data is presented by data to reflect the qualification degree of the product. SUMMARY
[0005] The purpose of the present application is to overcome the shortcomings of the prior art and provide a test method for a suction type handheld massager.
[0006] The purpose of the present application is achieved by the following technical solutions:
[0007] A test method for a suction type handheld massager, comprising the following steps:
[0008] Step S1, start the motor of the suction type handheld massager, and measure the air pressure value in the air chamber through the air pressure sensor; convert the pressure value into an electrical signal according to the following formula, and the electrical signal is an output voltage,
[0009] V OUT =V S *(0.009*P n-0.095), wherein V OUT is the output voltage, V S = 3.0 ± 0.3 VDC, P n is the current test reading of the air pressure value in the air chamber; at the same time, the electrical signal is corrected according to the temperature compensation algorithm;
[0010] Step S2, filtering and shaping the electrical signal;
[0011] Step S3, extracting the frequency, amplitude and period of the electrical signal, corresponding to judging the working speed, working mode and working time length of the motor of the sucking type handheld massager.
[0012] Preferably, the air pressure sensor used in step S1 is MP3H6115A.
[0013] Preferably, in step S3, the working speed fm of the motor is tested according to the following formula,
[0014]
[0015] Wherein: P G : set air pressure threshold; P n : the current test reading of the air pressure value in the air chamber; fc: sampling frequency;
[0016] T Tn = P n -P G T Tn > 0, the current air pressure value is greater than the air pressure threshold cumulative times;
[0017] T Bn = P G -P n T Bn < 0, the current air pressure value is less than the air pressure threshold cumulative times;
[0018] T Cn = P G -P n T Cn = 0, the current air pressure value is equal to the air pressure threshold cumulative times.
[0019] Preferably, in step S3, the working time length Tm of the motor is tested according to the following formula, Tm = (T Tn + T Bn ) / fc
[0020] Wherein: P G : set air pressure threshold; P n : the current test reading of the air pressure value in the air chamber; fc: sampling frequency
[0021] T Tn = P n - P G T Tn > 0, the current pressure value is greater than the pressure threshold cumulative times;
[0022] T Bn = P G - P n T Bn < 0, the current pressure value is less than the pressure threshold cumulative times.
[0023] Preferably, in the step S3, the motor operating mode is tested according to the following steps:
[0024] First, set T1 as the working time of the product, T1 = Tm;
[0025] Second, calculate the cumulative times TSn of the unchanged pressure value read;
[0026] T Sn = P n - P n-1 T Sn = 0; wherein, P n : the current test read pressure value, P n-1 : the last sampling read pressure value;
[0027] Third, set T2 as the product's pause time; the product's pause time is calculated by the following formula,
[0028] T2 = T Sn / fc(T2 < t g ), wherein: t g is the maximum value of the product's pause time set according to the product mode.
[0029] Fourth, compare the T1 and T2 values calculated by the test with the pre-stored mode values to obtain the working mode of the product.
[0030] Preferably, in the step S3, the specific steps of setting the pressure threshold P G are as follows: read the pressure value in the product's air chamber within a period of time, find the demarcation point of the pressure value change from high to low or from low to high, and the average value of the pressure value of multiple demarcation points is the pressure threshold.
[0031] Preferably, in the step S3, when the output voltage does not change within the set time period, it means that the motor stops working.
[0032] Preferably, it further includes a step S4 of detecting the charging and discharging of the power module.
[0033] The beneficial effects of this invention are mainly reflected in the following aspects: By providing a unified setting standard, this invention improves the accuracy of product testing; at the same time, it upgrades the original manual testing process into a new automated testing process, which can ensure the high efficiency, accuracy, and universality of product testing, solving the problems of omissions, inaccuracies, and inconsistent standards that existed before. This invention has a simple operation process, high accuracy, and can improve testing efficiency in multiple dimensions after being put into use. Attached Figure Description
[0034] The technical solution of the present invention will be further described below with reference to the accompanying drawings:
[0035] Figure 1 : A flowchart of a preferred embodiment of the present invention. Detailed Implementation
[0036] The present invention will now be described in detail with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present invention, and any structural, methodological, or functional modifications made by those skilled in the art based on these embodiments are included within the scope of protection of the present invention.
[0037] like Figure 1 As shown, this invention discloses a testing method for a suction-type handheld massager, comprising the following steps:
[0038] Step S1: Start the motor of the suction-type handheld massager and measure the air pressure value in the air chamber through the air pressure sensor. The air pressure sensor model is MP3H6115A.
[0039] The pressure value is converted into an electrical signal according to the following formula, where the electrical signal is the output voltage.
[0040] V OUT =V S *(0.009*P n –0.095), where V OUT V is the output voltage. S =3.0±0.3VDC, P n The current test reads the air pressure value inside the chamber; simultaneously, the electrical signal is corrected according to a temperature compensation algorithm;
[0041] Step S2: Filter and shape the electrical signal;
[0042] Step S3: Extract the frequency, amplitude, and period of the electrical signal, and determine the working speed, working mode, and working duration of the motor of the suction-type handheld massager accordingly;
[0043] Step S4, charging and discharging detection steps for the power module. For example: 1. Charging detection: The charging status of the product can be determined by the current value of the charging circuit, whether it is charging or fully charged. 2. Discharging detection: The discharging time of the product can be calculated based on the cumulative working time of the product in a fully charged state.
[0044] In step S3, specifically, the operating speed fm of the motor is obtained by testing according to the following formula.
[0045]
[0046] Where: P G : Set air pressure threshold; P n : The air pressure value currently being tested and read from the air chamber; fc: Sampling frequency;
[0047] T Tn =P n -P G T Tn >0, the cumulative number of times the current air pressure value has exceeded the air pressure threshold.
[0048] T Bn =P G -P n T Bn >0, the cumulative number of times the current air pressure value is less than the air pressure threshold.
[0049] T Cn =P G -P n T Cn =0, the current air pressure value is equal to the cumulative number of times the air pressure threshold is reached.
[0050] Wherein: T Tn +T Bn T represents the total number of air pressure measurements collected within the counting period. Cn / 2 represents the number of revolutions of the motor. Based on the sampling frequency fc, the average motor speed can be calculated. Multiplying this by 60 gives the motor speed (unit: revolutions per minute).
[0051] The motor operating time Tm is obtained by testing using the following formula: Tm = (T Tn +T Bn The operating time of the motor can be calculated by dividing the cumulative number of samples by the sampling frequency.
[0052] Where: P G : Set air pressure threshold; P n : The air pressure value currently being read from the air chamber; fc: Sampling frequency.
[0053] The motor's operating mode was determined by testing the following steps:
[0054] First, let T1 be the working time of the product, T1 = Tm;
[0055] The second step is to calculate the cumulative number of times the read air pressure value does not change, TSN.
[0056] T Sn =P n -P n-1 T Sn =0; where P n The current air pressure value read in P. n-1 The air pressure value read from the last sampling;
[0057] The third step is to let T2 be the product's downtime; this is calculated using the following formula.
[0058] T2 = T Sn / fc(T2 <t g ), where: t g This is the maximum product pause time set according to the product model.
[0059] The fourth step is to compare the calculated T1 and T2 values with the pre-stored mode values to determine the product's operating mode. For example, T1:T2 = 2:1 indicates a shortwave mode; T1:T2 = 1:1 indicates a mediumwave mode; and T1:T2 = 1:3 indicates a longwave mode.
[0060] Preferably, in step S3, the set air pressure threshold P G The specific steps are as follows: read the air pressure value in the product's air chamber over a period of time, find the dividing point where the air pressure value changes from high to low or from low to high, and the average value of the air pressure value at multiple dividing points is the air pressure threshold. In step S3, if the output voltage does not change within a set time period, it means that the motor has stopped working.
[0061] The detailed descriptions listed above are merely specific descriptions of feasible embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. All equivalent embodiments or modifications made without departing from the spirit of the present invention should be included within the scope of protection of the present invention.
Claims
1. Test method for a handheld massager of the sucking type, characterized in that: It comprises the following steps Step S1, start the motor of the sucking type handheld massager, measure the air pressure value in the air chamber through the air pressure sensor; convert the pressure value into an electrical signal according to the following formula, and the electrical signal is an output voltage, V OUT = V S *(0.009*P n - 0.095), where V OUT is the output voltage, V S = 3.0 ± 0.3 VDC, P n is the pressure value inside the gas chamber read by the current test; at the same time, the electrical signal is corrected according to the temperature compensation algorithm; Step S2, filter and shape the electrical signal; Step S3, extract the frequency, amplitude and period of the electrical signal, and correspondingly judge the working speed, working mode and working time of the motor of the sucking type handheld massager.
2. The method of claim 1, wherein: The air pressure sensor used in step S1 is MP3H6115A.
3. The method of claim 1, wherein: In step S3, the working speed fm of the motor is tested according to the following formula, wherein: P G : set air pressure threshold; P n : current test read air pressure value in the air chamber; fc: sampling frequency; T Tn = P n - P G T Tn > 0, the current air pressure value is greater than the air pressure threshold cumulative times T Bn = P G - P n T Bn > 0, the current air pressure value is less than the air pressure threshold cumulative times T Cn = P G - P n T Cn = 0, the current air pressure value equals the air pressure threshold value the cumulative number of times.
4. The method of claim 1, wherein: In step S3, the working time Tm of the motor is tested according to the following formula, Tm = (T Tn + T Bn ) / fc wherein: P G : set air pressure threshold value P n : current test read air pressure value in the air chamber fc: sampling frequency T Tn = P n - P G T Tn > 0, the current air pressure value is greater than the air pressure threshold value T Bn = P G - P n T Bn > 0, the current air pressure value is less than the air pressure threshold value cumulative times.
5. The method of claim 4, wherein: In step S3, the working mode of the motor is tested according to the following steps, First, let T1 be the working time of the product, T1=Tm; Second, the cumulative number of times T that the read air pressure value does not change is calculated Sn ; T Sn = P n - P n-1 T Sn = 0; wherein, P n : current test reading of air pressure value, P n-1 : last sample reading of air pressure value; Third, let T2 be the pause time of the product; it is calculated by the following formula, T2 = T Sn fc(T2 < t g ), wherein: t g is the maximum value of the product stop time set according to the product pattern. Fourth, according to the test calculation of T1 and T2 values and the comparison of the pre-stored mode values, the working mode of the product is obtained.
6. The method of claim 1, wherein: The step S3, the set air pressure threshold P G The specific steps are: reading the air pressure value in the air chamber of the product within a period of time, finding the demarcation point of the air pressure value producing high to low or low to high change, and the average value of the air pressure value of multiple demarcation points is the air pressure threshold.
7. The method of testing a suction-based hand massager of claim 1, wherein: In step S3, if the output voltage does not change within a certain period of time, it means that the motor stops working.
8. The method of claim 1, wherein: It also comprises step S4, the charging and discharging detection step of the power module.
Citation Information
Patent Citations
Sucking massage mechanism and massager
CN214049650U