Continuous laser cutting equipment and method thereof
By designing a continuous laser cutting device, which automatically adjusts the track plate posture using a robotic arm and reversing transition components, the problem of manually flipping the track plates in existing technologies has been solved. This achieves automated cutting of track plates and automatic waste collection, improving cutting efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-03-13
AI Technical Summary
Existing track plate laser cutting equipment requires manual rotation of the track plates to ensure uniform orientation, resulting in low cutting efficiency and a large amount of manual labor consumption.
Design a continuous laser cutting equipment, including a loading robot, a unloading robot, a chain conveyor, a transition and reversing material transfer mechanism, a receiving mechanism, a cutting mechanism, and a material distribution mechanism. The first and second reversing transition components automatically adjust the posture of the track plates so that they enter the cutting station in a standard cutting position, and realize the automatic collection of waste materials.
It achieves automated cutting of track plates, reduces manual intervention, improves cutting efficiency, and ensures cutting quality and automatic collection of waste.
Smart Images

Figure CN121649596A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laser cutting technology, and specifically to a continuous laser cutting device and method. Background Technology
[0002] Track shoes are chassis components of construction machinery and are considered wear parts. They are commonly used in construction machinery such as excavators, bulldozers, crawler cranes, and pavers.
[0003] Chinese patent CN221620951U discloses a cutting device for processing track plates, including a processing base, a gantry frame fixedly connected to the upper side of the processing base, a cutting assembly assembled and connected to the middle of the gantry frame, and positioning assemblies assembled and connected to both sides of the cutting assembly. The positioning assembly includes a connecting plate with a clearance groove in the middle. Two electric push cylinders are symmetrically arranged and mounted above the connecting plate, with their upper ends fixedly connected to the gantry frame. Four buffer assemblies are symmetrically arranged and mounted below the connecting plate, with a positioning plate fixedly connected below each buffer assembly. However, this device still has the following problems during use: Due to the special configuration of the track plates, when storing them, the track plates with the ribs facing down need to be placed on top of the track plates with the ribs facing up to achieve stacking. At this time, the track plates of different layers will have different orientations. When laser cutting is required, the track plates need to be manually flipped to a uniform orientation with the ribs facing up for laser cutting. The cutting efficiency is low and it requires a lot of additional manual labor.
[0004] Based on this, the present invention designs a continuous laser cutting device and method to solve the above problems. Summary of the Invention
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a continuous laser cutting device and method.
[0006] To achieve the above objectives, the present invention provides the following technical solution: A continuous laser cutting device includes a loading robot and a unloading robot, as well as a chain conveyor, a transition and reversing material transfer mechanism, a receiving mechanism, a cutting mechanism, a material distribution mechanism, a first unloading plate, and a second unloading plate; The loading and unloading robots are symmetrically distributed on the left and right sides of the chain conveyor; The first unloading plate is located to the right of the loading robot; the second unloading plate is located to the left of the unloading robot. The chain conveyor is provided with a loading station, a cutting station and a unloading station from left to right; Multiple sets of receiving mechanisms for supporting and positioning the track plates are installed at equal intervals on the moving end of the chain conveyor. The left and right sides of the chain conveyor are equipped with transition reversing and material transfer mechanisms for controlling the movement and overturning of the track plates; The transition and reversing material transfer mechanism includes a first reversing transition component and a second reversing transition component; the loading transition component and the unloading transition component are symmetrically distributed and installed on the left and right sides of the chain conveyor; The cutting mechanism is located at the cutting station; The chain conveyor is equipped with a material distribution mechanism in the middle for collecting cutting waste; Furthermore, the standard cutting position is defined as follows: the track ribs on the track plate face upwards, the raceway surface faces downwards, and the second assembly arc faces to the right. When the track ribs on the track plate face downwards, the raceway surface faces upwards, and the second assembly arc faces to the left, it is set as a stacking support position; The state of the track plate when it separates from the first feeding plate is set as the initial feeding posture; Furthermore, both the first reversing transition assembly and the second reversing transition assembly include a gantry, a double-acting linear module, a vertical linear module, a horizontal linear module, an L-shaped fixing plate, and a flipping assembly. The gantry of the first reversing transition assembly is located on the left side of the chain conveyor; The gantry of the second reversing transition assembly is located on the right side of the chain conveyor; A double-acting linear module is fixedly installed at one end of the gantry of the first reversing transition assembly and the gantry of the second reversing transition assembly, close to each other. Each of the two moving ends of the double-acting linear module has a vertical linear module fixedly installed. The moving end of the vertical linear module is fixedly installed with a horizontal linear module; The moving end of the horizontal linear module is fixedly mounted with an L-shaped fixing plate. A flipping assembly is installed on the L-shaped fixing plate; Furthermore, the flipping assembly includes a rotating disk, a drive motor, a fixed receiving plate, a dual-axis push cylinder, and a movable receiving plate. The drive motor is fixedly installed at the far end of the two L-shaped fixed plates; the rotating disk is rotatably installed at the close end of the two L-shaped fixed plates. The output end of the drive motor is fixedly connected to the rotating disk; Fixed receiving plates are symmetrically fixed on the left and right sides of the lower side of the rotating disk; A dual-axis push cylinder is fixedly installed on the upper side of the rotating disk via a bracket; a movable receiving plate is fixedly installed at the output end of the dual-axis push cylinder. Furthermore, the receiving mechanism includes a movable plate and a limiting baffle; the movable plate is fixedly installed on the movable end of the chain conveyor; the upper end of the movable plate is provided with a contour mounting groove for engaging with the track plate; limiting baffles are symmetrically fixedly installed on the front and rear sides of the movable plate. Furthermore, a material feeding clearance groove is provided in the middle of the upper end of the movable plate; a second forming part clearance groove is provided on the right side of the movable plate; and a first forming part clearance groove is provided on the lower side of the material feeding clearance groove. Furthermore, the material distribution mechanism includes a feeding ramp and a waste bin; the chain conveyor frame has symmetrical feeding mounting slots on the front and rear sides at the center. The rear side of the feeding ramp is fixedly connected to the rear feeding mounting groove; the front side of the feeding ramp is fixedly connected to the front feeding mounting groove. The waste bin is located below the front side of the discharge ramp; Furthermore, the feeding sloping plate is inclined downwards; Furthermore, the cutting mechanism includes a fixed frame, an XYZ three-axis moving module, and a laser cutter; the XYZ three-axis moving module is fixedly installed on the upper end of the fixed frame; the laser cutter is fixedly installed on the Y-axis moving end of the XYZ three-axis moving module. To better achieve the objectives of this invention, a continuous laser cutting method is also provided, comprising the following steps: Step 1: The loading robot moves the track plates stacked on the first unloading plate to the first reversing transition assembly from top to bottom; then the first reversing transition assembly fixes the track plates. Step 2: If the track plate is at the standard cutting position, the first reversing transition component will move the track plate to the right to the loading station and place the track plate on the receiving mechanism at the loading station. If the track plate is in a stacked support position, the first reversing transition component will first work to rotate the track plate 180 degrees, so that the track plate is transformed into a standard cutting position. Then the above operation is repeated to place the track plate on the receiving mechanism of the loading station. Step 3: The chain conveyor moves the track plate to the cutting station through the receiving mechanism. Then the cutting mechanism cuts the first and second processing holes of the track plate. The waste generated during cutting falls down to the material distribution mechanism for automatic waste collection. After the cutting and shaping are completed, the chain conveyor continues to work, driving the track plates to move to the right to the unloading station; Step 4: If the initial loading posture of the track plate is the standard cutting position, the unloading transition component will work to move the track plate out of the receiving mechanism and drive the track plate to move to the right. Then the unloading robot will work to fix the track plate and place it on the first unloading plate. If the initial loading posture of the track plate is the stacked support position, the unloading transition component will work to move the track plate out of the receiving mechanism, and then drive the track plate to rotate 180 degrees again, so that the track plate changes from the standard cutting position to the stacked support position. Then the unloading robot will work to fix the track plate and place it on top of the track plate in the standard cutting position.
[0007] Compared with the prior art, the beneficial effects of this invention are as follows: 1. Through the cooperation of the first reversing transition component and the second reversing transition component, the device can control the movement of the track plate according to the initial loading posture of the track plate, ensuring that the track plate always enters the cutting station in the standard cutting position, thus ensuring the cutting quality; and after the cutting operation is completed, the track plate can be automatically restored to the initial loading posture for unloading and stacking, reducing the extra workload of manual intervention for stacking materials; 2. When the laser cutting operation begins, the loading robot moves the track plates stacked on the first loading plate to the first reversing transition assembly from top to bottom; then the first reversing transition assembly fixes the track plates. If the track plate is at the standard cutting position, the first reversing transition component will move the track plate to the right to the loading station and place the track plate on the receiving mechanism at the loading station. If the track plate is in a stacked support position, the first reversing transition component will first work to rotate the track plate 180 degrees, so that the track plate is transformed into a standard cutting position. Then the above operation is repeated to place the track plate on the receiving mechanism of the loading station. Subsequently, the chain conveyor drives the track plate to the cutting station through the receiving mechanism. Then, the cutting mechanism cuts the first and second processing holes of the track plate into shape. The waste generated during cutting falls down to the material distribution mechanism to achieve automatic waste collection. Attached Figure Description
[0008] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0009] Figure 1 A three-dimensional continuous laser cutting device according to the present invention Figure 1 ; Figure 2 This is a front view of a continuous laser cutting device according to the present invention; Figure 3 This is a top view of a continuous laser cutting device according to the present invention; Figure 4A three-dimensional continuous laser cutting device according to the present invention Figure 2 ; Figure 5 For along Figure 2 A 3D diagram with a portion removed from the BB direction; Figure 6 for Figure 4 Enlarged view of point A in the middle; Figure 7 A 3D diagram of the undertaking organization; Figure 8 This is a 3D view of the track plates stacked together.
[0010] The labels in the diagram represent: 1. Loading robot; 2. Unloading robot; 3. Chain conveyor; 4. Transition and reversing material transfer mechanism; 41. Gantry frame; 42. Double-acting linear module; 43. Vertical linear module; 44. Horizontal linear module; 45. L-shaped fixed plate; 46. Rotary disk; 47. Drive motor; 48. Fixed receiving plate; 49. Double-axis push cylinder; 410. Movable receiving plate; 5. Receiving mechanism; 51. Moving plate; 52. Contour mounting groove; 53. Limiting baffle; 54. Material discharge clearance groove 55. First forming part clearance groove; 56. Second forming part clearance groove; 6. Fixing frame; 7. XYZ three-axis moving module; 8. Laser cutting machine; 9. Material distribution mechanism; 91. Unloading mounting groove; 92. Unloading inclined plate; 93. Scrap box; 10. Track plate; 101. Track rib; 102. Roller track surface; 103. First machining hole; 104. Second machining hole; 105. First assembly arc; 106. Second assembly arc; 11. First unloading plate; 12. Second unloading plate. Detailed Implementation
[0011] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0012] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0013] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-8A continuous laser cutting device and method thereof, including a loading robot 1 and a unloading robot 2, and also including a chain conveyor 3, a transition and reversing material transfer mechanism 4, a receiving mechanism 5, a cutting mechanism, a material distribution mechanism 9, a first unloading plate 11 and a second unloading plate 12; The loading robot 1 and the unloading robot 2 are symmetrically distributed on the left and right sides of the chain conveyor 3; The first feeding plate 11 is located on the right side of the feeding robot 1; the second feeding plate 12 is located on the left side of the unloading robot 2; the first feeding plate 11 is used to stack the track plates after stamping and forming; the second feeding plate 12 is used to stack the track plates after laser cutting. The chain conveyor 3 is provided with a loading station, a cutting station and a unloading station from left to right; Multiple sets of receiving mechanisms 5 for supporting and positioning the track plates 10 are installed at equal intervals on the moving end of the chain conveyor 3. The track ribs 101 on the track plate 10 face upward, the raceway surface 102 faces downward, and the second assembly arc 106 faces to the right, which is set as the standard cutting position. When the track ribs 101 on the track plate 10 face downwards, the raceway surface 102 faces upwards, and the second assembly arc 106 faces to the left, it is set as a stacking support position. The state of the track plate 10 when it separates from the first feeding plate 11 is set as the initial feeding posture; The left and right sides of the chain conveyor 3 are equipped with transition reversing and material transfer mechanisms 4 for controlling the movement and flipping of the track plates 10; like Figure 1 As shown, the transition reversing material transfer mechanism 4 includes a first reversing transition component that enables the track plate 10 to be laser-cut at a standard cutting position and a second reversing transition component for controlling the track plate 10 to be unloaded in an initial loading posture after cutting; the loading transition component and the unloading transition component are symmetrically distributed and installed on the left and right sides of the chain conveyor 3. The cutting mechanism is located at the cutting station; A material distribution mechanism 9 for collecting cutting waste is installed in the middle of the chain conveyor 3; The loading robot 1 is equipped with a camera for monitoring the initial loading posture of the track plate 10; In this invention, track plates 10 of the stacked support position are placed above track plates 10 of the standard cutting position as a group and are stacked sequentially from bottom to top on the upper end of the first feeding plate 11; and the first assembly arc 105 and the second assembly arc 106 of adjacent track plates 10 at the same height are in contact. When the laser cutting operation begins, the loading robot 1 moves the track plates 10 stacked on the first feeding plate 11 from top to bottom to the first reversing transition assembly; then the first reversing transition assembly fixes the track plates 10. If the track plate 10 is in the standard cutting position, the first reversing transition component will drive the track plate 10 to move to the right to the loading station and place the track plate 10 on the receiving mechanism 5 in the loading station. If the track plate 10 is a stacked support position, the first reversing transition component will first work to drive the track plate 10 to rotate 180 degrees, so that the track plate 10 is transformed into a standard cutting position. Then the above operation is repeated to place the track plate 10 on the receiving mechanism 5 of the loading station. Subsequently, the chain conveyor 3 drives the track plate 10 to the cutting station through the receiving mechanism 5. Then, the cutting mechanism works to cut the first processing hole 103 and the second processing hole 104 of the track plate 10. The waste generated during cutting will fall down to the material distribution mechanism 9 to achieve automatic waste collection. After the cutting and shaping are completed, the chain conveyor 3 continues to work, driving the track plate 10 to move to the right to the unloading station; If the initial loading posture of the track plate 10 is the standard cutting position, the unloading transition component will work to move the track plate 10 out of the receiving mechanism 5 and drive the track plate 10 to move to the right. Then the unloading robot 2 will work to fix the track plate 10 and place the track plate 10 on the first unloading plate 11. If the initial loading posture of the track plate 10 is the stacked support position, the unloading transition component will work to move the track plate 10 out of the receiving mechanism 5, and then drive the track plate 10 to rotate 180 degrees again, so that the track plate 10 changes from the standard cutting position to the stacked support position. Then the unloading robot 2 will work to fix the track plate 10 and place the track plate 10 above the track plate 10 in the standard cutting position. By repeating the above operation, continuous cutting of the track plate 10 can be achieved. Through the cooperation of the first reversing transition component and the second reversing transition component, the device can control the movement of the track plate 10 according to the initial loading posture of the track plate 10, ensuring that the track plate 10 always enters the cutting station in the standard cutting position, thus ensuring the cutting quality; and after the cutting operation is completed, it can automatically restore the track plate 10 to the initial loading posture for unloading and stacking, reducing the extra workload of manual intervention for stacking materials.
[0014] Example 2: In some embodiments, such as Figure 1 and Figures 4-8As shown, in a preferred embodiment of the present invention, both the first reversing transition assembly and the second reversing transition assembly include a gantry frame 41, a double-acting linear module 42, a vertical linear module 43, a horizontal linear module 44, an L-shaped fixing plate 45, a rotating disk 46, a drive motor 47, a fixed receiving plate 48, a double-axis push cylinder 49, and a movable receiving plate 410. The gantry 41 of the first reversing transition assembly is located on the left side of the chain conveyor 3; The gantry 41 of the second reversing transition assembly is located on the right side of the chain conveyor 3; A double-acting linear module 42 is fixedly installed at one end of the gantry 41 of the first reversing transition assembly and the gantry 41 of the second reversing transition assembly, close to each other. A vertical linear module 43 is fixedly installed on each of the two moving ends of the double-acting linear module 42; A horizontal linear module 44 is fixedly installed at the moving end of the vertical linear module 43; An L-shaped fixing plate 45 is fixedly installed at the moving end of the horizontal linear module 44; A drive motor 47 is fixedly installed at one end of the two L-shaped fixing plates 45 that are far apart; a rotating disk 46 is rotatably installed at one end of the two L-shaped fixing plates 45 that are close together. The output end of the drive motor 47 is fixedly connected to the rotating disk 46; Fixed receiving plates 48 are symmetrically fixedly installed on the lower left and right sides of the rotating disk 46; A dual-shaft pusher cylinder 49 is fixedly installed on the upper side of the rotating disk 46 by a bracket; a movable receiving plate 410 is fixedly installed at the output end of the dual-shaft pusher cylinder 49. like Figure 7 As shown, the receiving mechanism 5 includes a moving plate 51 and a limiting baffle 53; the moving plate 51 is fixedly installed on the moving end of the chain conveyor 3; the upper end of the moving plate 51 is provided with a contour mounting groove 52 that engages with the track plate 10; the limiting baffles 53 are symmetrically fixedly installed on the front and rear sides of the moving plate 51. A material feeding relief groove 54 is provided at the upper middle part of the movable plate 51; a second forming part relief groove 56 is provided on the right side of the movable plate 51; and a first forming part relief groove 55 is provided on the lower side of the material feeding relief groove 54. like Figure 5 As shown, the material distribution mechanism 9 includes a feeding inclined plate 92 and a waste bin 93; the chain conveyor 3 has symmetrical feeding mounting slots 91 on the middle of the front and rear sides of its frame; The feeding ramp 92 is inclined downwards; and the rear side of the feeding ramp 92 is fixedly connected to the rear feeding mounting groove 91; the front side of the feeding ramp 92 is fixedly connected to the front feeding mounting groove 91. The waste bin 93 is located below the front side of the discharge ramp 92; like Figure 1 As shown, the cutting mechanism includes a fixed frame 6, an XYZ three-axis moving module 7, and a laser cutter 8; the XYZ three-axis moving module 7 is fixedly installed on the upper end of the fixed frame 6; the laser cutter 8 is fixedly installed on the Y-axis moving end of the XYZ three-axis moving module 7. The laser cutting machine 8 adopts mature technology in the industry; In this invention, when the laser cutting operation begins, the loading robot 1 moves the track plates 10 stacked on the first feeding plate 11 from top to bottom to the fixed receiving plate 48 on the first reversing transition assembly; then the double-moving linear module 42 of the first reversing transition assembly drives the two vertical linear modules 43 to move in a direction closer to each other, so that the L-shaped fixed plate 45 moves synchronously with the horizontal linear module 44. During the movement, the two fixed receiving plates 48 move along the track plates 10 in a direction closer to each other until the two movable receiving plates 410 have moved to the front and rear sides above the track plates 10. Subsequently, the dual-axis push cylinder 49 operates to drive the movable receiving plate 410 to move downward until the movable receiving plate 410 abuts against the upper end of the track plate 10; the fixed receiving plate 48 abuts against the lower end of the track plate 10, thus completing the fixing of the track plate 10. At this time, if the track plate 10 is in the standard cutting position, the horizontal linear module 44 of the first reversing transition component works to move the track plate 10 to the right to the loading station. Then the vertical linear module 43 works to move the track plate 10 downward until the fixed receiving plate 48 moves into the material release groove 54. At this time, the lower end of the track plate 10 moves onto the contour mounting groove 52, and the front and rear ends of the track plate 10 are limited by the limiting baffle 53. Subsequently, the dual-axis push cylinder 49 drives the movable receiving plate 410 to reset upwards, and the dual-actuator linear module 42 drives the two front and rear vertical linear modules 43 to reset, completing the transfer of the track plate 10; then the transverse linear module 44 works to drive the fixed receiving plate 48 and the movable receiving plate 410 to reset to the left to receive the next track plate 10. If the track plate 10 is a stacked support position, the drive motor 47 of the first reversing transition component first works to drive the rotating disk 46 to rotate, causing the track plate 10 to rotate 180 degrees, so that the track plate 10 is transformed into a standard cutting position. Then the above operation is repeated until the movable receiving plate 410 moves into the material feeding clearance groove 54. Then the dual-axis push cylinder 49 drives the movable receiving plate 410 to move downward, releasing the clamp on the track plate 10, and placing the track plate 10 into the moving plate 51 of the loading station. Subsequently, the chain conveyor 3 drives the track plate 10 to the cutting station via the moving plate 51. Then, the XYZ three-axis moving module 7 drives the laser cutting machine 8 to move and cut the first processing hole 103 and the second processing hole 104 of the track plate 10. The waste generated during cutting will fall down onto the unloading inclined plate 92 and slide forward along the unloading inclined plate 92 into the waste bin 93, realizing automatic waste collection. After the cutting and shaping are completed, the chain conveyor 3 continues to work, driving the track plate 10 to move to the right to the unloading station; If the initial loading posture of the track plate 10 is the standard cutting position, the movable receiving plate 410 and the fixed receiving plate 48 of the unloading transition assembly will work to move the track plate 10 out of the contour mounting groove 52 and drive the track plate 10 to move to the right. Then the unloading robot 2 will work to fix the track plate 10 and place the track plate 10 on the first unloading plate 11. If the initial loading posture of the track plate 10 is the stacked support position, the movable receiving plate 410 and the fixed receiving plate 48 of the unloading transition component will move the track plate 10 out of the contour mounting groove 52 and drive the track plate 10 to move to the right. Then the drive motor 47 of the unloading transition component will drive the track plate 10 to rotate 180 degrees again, so that the track plate 10 changes from the standard cutting position to the stacked support position. Then the unloading robot 2 will fix the track plate 10 and place the track plate 10 above the track plate 10 in the standard cutting position. By repeating the above operation, continuous cutting of the track plate 10 can be achieved.
[0015] Example 3: In some embodiments, such as Figures 1-8 As shown, in a preferred embodiment of the present invention, a continuous laser cutting method includes the following steps: Step 1: The loading robot 1 moves the track plates 10 stacked on the first feeding plate 11 from top to bottom to the first reversing transition assembly; then the first reversing transition assembly fixes the track plates 10. Step 2: If the track plate 10 is in the standard cutting position, the first reversing transition component will drive the track plate 10 to move to the right to the loading station and place the track plate 10 on the receiving mechanism 5 in the loading station. If the track plate 10 is a stacked support position, the first reversing transition component will first work to drive the track plate 10 to rotate 180 degrees, so that the track plate 10 is transformed into a standard cutting position. Then the above operation is repeated to place the track plate 10 on the receiving mechanism 5 of the loading station. Step 3: The chain conveyor 3 drives the track plate 10 to the cutting station through the receiving mechanism 5. Then the cutting mechanism works to cut the first processing hole 103 and the second processing hole 104 of the track plate 10. The waste generated during cutting will fall down to the material distribution mechanism 9 to achieve automatic waste collection. After the cutting and shaping are completed, the chain conveyor 3 continues to work, driving the track plate 10 to move to the right to the unloading station; Step 4: If the initial loading posture of the track plate 10 is the standard cutting position, the unloading transition component will work to move the track plate 10 out of the receiving mechanism 5 and drive the track plate 10 to move to the right. Then the unloading robot 2 will work to fix the track plate 10 and place the track plate 10 on the first unloading plate 11. If the initial loading posture of the track plate 10 is the stacked support position, the unloading transition component will work to move the track plate 10 out of the receiving mechanism 5, and then drive the track plate 10 to rotate 180 degrees again, so that the track plate 10 changes from the standard cutting position to the stacked support position. Then the unloading robot 2 will work to fix the track plate 10 and place the track plate 10 above the track plate 10 in the standard cutting position.
[0016] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A continuous laser cutting device, comprising a loading robot (1) and a unloading robot (2), characterized in that: It also includes a chain conveyor (3), a transition and reversing material transfer mechanism (4), a receiving mechanism (5), a cutting mechanism, a material distribution mechanism (9), a first feeding plate (11), and a second feeding plate (12); The loading robot (1) and unloading robot (2) are symmetrically distributed on the left and right sides of the chain conveyor (3); The first feeding plate (11) is located to the right of the feeding robot (1); the second feeding plate (12) is located to the left of the unloading robot (2); The chain conveyor (3) is provided with a loading station, a cutting station and a unloading station from left to right; Multiple sets of receiving mechanisms (5) for supporting and positioning the track plates (10) are installed at equal intervals on the moving end of the chain conveyor (3). The left and right sides of the chain conveyor (3) are equipped with transition reversing material transfer mechanisms (4) for controlling the movement and overturning of the track plates (10). The transition and reversing material transfer mechanism (4) includes a first reversing transition component and a second reversing transition component; the loading transition component and the unloading transition component are symmetrically distributed and installed on the left and right sides of the chain conveyor (3); The cutting mechanism is located at the cutting station; A material distribution mechanism (9) for collecting cutting waste is installed in the middle of the chain conveyor (3).
2. The continuous laser cutting equipment according to claim 1, characterized in that, The standard cutting position is set when the track ribs (101) on the track plate (10) face upward, the raceway surface (102) faces downward, and the second assembly arc (106) faces to the right; When the track ribs (101) on the track plate (10) face downwards, the raceway surface (102) faces upwards, and the second assembly arc (106) faces to the left, it is set as a stacking support position; The state of the track plate (10) when it separates from the first feeding plate (11) is set as the initial feeding posture.
3. The continuous laser cutting equipment according to claim 2, characterized in that, The first reversing transition assembly and the second reversing transition assembly both include a gantry (41), a double-acting linear module (42), a vertical linear module (43), a horizontal linear module (44), an L-shaped fixing plate (45), and a flipping assembly; The gantry (41) of the first reversing transition assembly is located on the left side of the chain conveyor (3); The gantry (41) of the second reversing transition assembly is located on the right side of the chain conveyor (3); A double-acting linear module (42) is fixedly installed at one end of the gantry (41) of the first reversing transition assembly and the gantry (41) of the second reversing transition assembly. Each of the two moving ends of the double-moving linear module (42) is fixedly equipped with a vertical linear module (43); A horizontal linear module (44) is fixedly installed at the moving end of the vertical linear module (43). An L-shaped fixing plate (45) is fixedly installed on the moving end of the horizontal linear module (44). A flipping assembly is installed on the L-shaped fixing plate (45).
4. The continuous laser cutting equipment according to claim 3, characterized in that, The flipping assembly includes a rotating disk (46), a drive motor (47), a fixed receiving plate (48), a dual-axis push cylinder (49), and a movable receiving plate (410). The drive motor (47) is fixedly installed at the far end of the two L-shaped fixed plates (45) at the front and rear; the rotating disk (46) is rotatably installed at the close end of the two L-shaped fixed plates (45). The output end of the drive motor (47) is fixedly connected to the rotating disk (46); Fixed receiving plates (48) are symmetrically fixed on the lower left and right sides of the rotating disk (46). A dual-axis push cylinder (49) is fixedly installed on the upper side of the rotating disk (46) by a bracket; a movable receiving plate (410) is fixedly installed at the output end of the dual-axis push cylinder (49).
5. The continuous laser cutting equipment according to claim 4, characterized in that, The receiving mechanism (5) includes a moving plate (51) and a limiting baffle (53); the moving plate (51) is fixedly installed on the moving end of the chain conveyor (3); the upper end of the moving plate (51) is provided with a contour mounting groove (52) that engages with the track plate (10); the front and rear sides of the moving plate (51) are symmetrically fixedly installed with limiting baffles (53).
6. The continuous laser cutting equipment according to claim 5, characterized in that, A material feeding relief groove (54) is provided at the middle of the upper end of the movable plate (51); a second forming part relief groove (56) is provided on the right side of the movable plate (51); and a first forming part relief groove (55) is provided on the lower side of the material feeding relief groove (54).
7. The continuous laser cutting equipment according to claim 5, characterized in that, The material distribution mechanism (9) includes a feeding sloping plate (92) and a waste bin (93); the chain conveyor (3) has symmetrical feeding mounting slots (91) on the front and rear sides of its frame. The rear side of the feeding sloping plate (92) is fixedly connected to the rear feeding mounting groove (91); the front side of the feeding sloping plate (92) is fixedly connected to the front feeding mounting groove (91); The waste bin (93) is located below the front side of the discharge ramp (92).
8. The continuous laser cutting equipment according to claim 7, characterized in that, The feed sloping plate (92) is inclined downwards.
9. The continuous laser cutting equipment according to claim 7, characterized in that, The cutting mechanism includes a fixed frame (6), an XYZ three-axis moving module (7), and a laser cutter (8); the XYZ three-axis moving module (7) is fixedly installed on the upper end of the fixed frame (6); the laser cutter (8) is fixedly installed on the Y-axis moving end of the XYZ three-axis moving module (7).
10. A continuous laser cutting method, utilizing the continuous laser cutting equipment as described in claim 2, characterized in that, Includes the following steps: Step 1: The loading robot (1) moves the track plates (10) stacked on the first feeding plate (11) from top to bottom to the first reversing transition assembly; then the first reversing transition assembly fixes the track plates (10); Step 2: If the track plate (10) is in the standard cutting position, the first reversing transition component will drive the track plate (10) to move to the right to the loading station and place the track plate (10) on the receiving mechanism (5) in the loading station. If the track plate (10) is a stacked support position, the first reversing transition component will first work to drive the track plate (10) to rotate 180 degrees, so that the track plate (10) is transformed into a standard cutting position. Then the above operation is repeated to place the track plate (10) on the receiving mechanism (5) of the loading station. Step 3: The chain conveyor (3) drives the track plate (10) to the cutting station through the receiving mechanism (5). Then the cutting mechanism works to cut the first processing hole (103) and the second processing hole (104) of the track plate (10). The waste generated during cutting will fall down to the material distribution mechanism (9) to achieve automatic waste collection. After the cutting and shaping are completed, the chain conveyor (3) continues to work, driving the track plate (10) to move to the right to the unloading station; Step 4: If the initial loading posture of the track plate (10) is the standard cutting position, the unloading transition component will work to move the track plate (10) off the receiving mechanism (5) and drive the track plate (10) to move to the right. Then the unloading robot (2) will work to fix the track plate (10) and place the track plate (10) on the first unloading plate (11). If the initial loading posture of the track plate (10) is the stacked support position, the unloading transition component will work to move the track plate (10) off the receiving mechanism (5), and then drive the track plate (10) to rotate 180 degrees again, so that the track plate (10) changes from the standard cutting position to the stacked support position. Then the unloading robot (2) works to fix the track plate (10) and place the track plate (10) above the track plate (10) in the standard cutting position.
Citation Information
Patent Citations
Cutting device for track shoe machining
CN221620951U