Shipping bracket for washing tower

The integrated design of the washing tower shipping bracket solves the problem of inconvenient shipping of washing towers and bypass pipes, achieving miniaturization, lightweighting, and stable transportation, and improving efficiency.

CN121651002APending Publication Date: 2026-03-13SHANGHAI HULIN HEAVY IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The existing washing tower shipping rack is bulky and consumes a lot of materials. The bypass pipe shipping rack is inconvenient to use in conjunction with the washing tower shipping rack, and the adjustment accuracy is insufficient.

Method used

Design a washing tower shipping bracket that integrates the bypass pipe shipping bracket with the washing tower shipping bracket. Employ different support plate structures, combined with straps and limiting mechanisms, to ensure stable fixation. Use standardized materials to simplify manufacturing.

Benefits of technology

The washing tower shipping rack has been miniaturized and made lighter, improving transportation stability and efficiency, simplifying on-site adjustments, and reducing material consumption.

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Abstract

The invention discloses a washing tower dispatching bracket, and relates to the technical field of washing towers, in particular to a washing tower dispatching bracket which comprises a large arc plate, a small arc plate, a large supporting plate, a small supporting plate, rib plates, vertical channel steel, base channel steel and lifting lugs. Large supporting plates which are arranged front and back are installed on the base channel steel, concentric arc-shaped large arc plates are arranged on the large supporting plates, small supporting plates which are arranged front and back are installed on the base channel steel, concentric arc-shaped small arc plates are arranged on the small supporting plates, and the circle center positions of the small arc plates are higher than the circle center positions of the large supporting plates. Rib plates are fixedly installed on the two sides of the large supporting plate and the two sides of the small supporting plate, and the small supporting plate is fixed to the vertical channel steel. According to the shipping bracket for the washing tower, the shipping frame of the bypass pipe and the shipping frame of the washing tower are designed into a whole, so that the shipping bracket for the washing tower has the advantages of miniaturized manufacturing, good structural strength and light weight.
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Description

Technical Field

[0001] This invention relates to the field of scrubbing tower technology, specifically to a scrubbing tower shipping bracket. Background Technology

[0002] A scrubbing tower is a new type of gas purification equipment. It is an improvement upon the floating packing layer gas purifier and is widely used in pretreatment for industrial waste gas purification and dust removal, achieving excellent purification results. Because its working principle is similar to a washing process, it is named a scrubbing tower. To minimize size and lightness, and to utilize readily available standardized materials for easy manufacturing, use, and management, current scrubbing tower shipping racks are typically welded from steel plates, resulting in large overall weight and high material consumption. Scrubbing towers with bypass pipes require a separate shipping rack for the bypass pipe. During shipping, the bypass pipe shipping rack and the scrubbing tower shipping rack are used together, and the relative positions of the two racks are adjusted on-site. However, the lack of precision in adjusting dimensions due to site conditions or operator limitations makes the bypass pipe shipping rack inconvenient to use. Therefore, we have proposed a new type of scrubbing tower shipping rack. Summary of the Invention

[0003] The present invention provides a washing tower shipping bracket, which solves the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a washing tower shipping bracket, comprising a large arc plate, a small arc plate, a large support plate, a small support plate, stiffeners, a vertical channel steel, a base channel steel, and lifting lugs. The base channel steel is equipped with a large support plate arranged front to back, and the large support plate has concentric arc-shaped large arc plates. The base channel steel is also equipped with a small support plate arranged front to back, and the small support plate has concentric arc-shaped small arc plates. The center of the small arc plates is higher than the center of the large support plates. Stiffeners are fixedly installed on both sides of the large and small support plates. The small support plates are fixed to the vertical channel steel, and the large support plates, vertical channel steel, and lifting lugs are fixedly installed on the upper surface of the base channel steel. Furthermore, the large and small support plates are equipped with limiting mechanisms for binding the washing tower and bypass pipes.

[0005] Optionally, the large and small circular arc plates are curved plates with curvature, and the curvatures of the large and small circular arc plates are not the same.

[0006] Optionally, the arc at the top of the large support plate is connected to the large arc plate, and the arc at the top of the small support plate is connected to the small arc plate.

[0007] Optionally, the base channel steel is composed of four transverse channel steels and three longitudinal channel steels connected to form a rigid base. The lifting lugs are arranged front and back on the upper plane of the base channel steel and are located in the middle of the large arc plate and the small arc plate. At the same time, the circular surface at the top of the large arc plate and the small arc plate is provided with a rubber layer.

[0008] Optionally, the limiting mechanism includes a strap, a locking plate, locking teeth, and a rebound spring. One end of the strap extends into the interior of the large or small support plate and is fixed therein. The other end of the strap extends out from one end of the large or small arc plate and passes through the other end of the large or small arc plate, eventually exiting into the large or small support plate.

[0009] Optionally, a locking plate is connected to the large support plate and the small support plate by a shaft pin. One end of the locking plate is provided with a locking tooth, which meshes with the surface of the strap. At the same time, a spring is fixedly connected to the large support plate and the small support plate. The top end of the spring is fixed to the bottom of the locking plate away from the locking tooth, so that it can push the locking tooth to mesh with the strap.

[0010] The present invention has the following beneficial effects:

[0011] 1. This washing tower shipping bracket integrates the bypass pipe shipping bracket with the washing tower shipping bracket, resulting in a compact design with advantages such as high structural strength and light weight. Furthermore, by using different large and small support plates according to different washing towers and bypass pipes, the usage requirements can be met, thereby improving the efficiency of the washing tower shipping bracket.

[0012] 2. The washing tower shipping bracket, through the binding of straps, can constrain the large and small support plates, allowing them to be stably installed on the large and small arc plates. The binding of straps also secures the washing tower and bypass pipe, making transportation more stable and convenient. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the present invention;

[0014] Figure 2 This is a schematic diagram of the cable tie connection structure of the present invention;

[0015] Figure 3 This is a cross-sectional structural schematic diagram of the strap connection of the present invention;

[0016] Figure 4 This is a schematic diagram of the structure at point A of the present invention.

[0017] In the diagram: 1. Large circular arc plate; 2. Small circular arc plate; 3. Large support plate; 4. Small support plate; 5. Rib plate; 6. Vertical channel steel; 7. Base channel steel; 8. Lifting lug; 9. Strap; 10. Locking plate; 11. Clamping tooth; 12. Rebound spring. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Please see Figures 1 to 3 A washing tower shipping bracket includes a large arc plate 1, a small arc plate 2, a large support plate 3, a small support plate 4, a stiffening plate 5, a vertical channel steel 6, a base channel steel 7, and lifting lugs 8. The base channel steel 7 is equipped with a front-to-back large support plate 3, on which a concentric arc-shaped large arc plate 1 is provided. The large arc plate 1 allows the washing tower to be stably placed. The inner side of the large arc plate 1 is adapted to the washing tower, thus enabling stable placement and transportation of the washing tower. The base channel steel 7 is equipped with a front-to-back small support plate 4, on which a concentric arc-shaped small arc plate 2 is provided. The center of the small arc plate 2 is higher than that of the large support plate 3. The bypass pipe is stably placed at the center position via a small arc plate 2. The inner side of the small arc plate 2 is adapted to the bypass pipe, thus enabling the bypass pipe to be stably placed and transported. Ribs 5 are fixedly installed on both sides of the large support plate 3 and the small support plate 4, which makes it more stable through the support of the ribs 5. The small support plate 4 is fixed on the vertical channel steel 6, and the large support plate 3, the vertical channel steel 6, and the lifting lug 8 are fixedly installed on the upper surface of the base channel steel 7. At the same time, the large support plate 3 and the small support plate 4 are provided with limiting mechanisms for binding the washing tower and the bypass pipe. The limiting mechanisms can bind the washing tower and the bypass pipe, thereby enabling them to be transported more stably.

[0020] Please see Figure 1 The large arc plate 1 and the small arc plate 2 are curved plates with curvature, and the curvature of the large arc plate 1 and the small arc plate 2 are not the same. The large arc plate 1 is matched with the washing tower, and the small arc plate 2 is matched with the bypass pipe.

[0021] Please see Figure 1 The arc at the top of the large support plate 3 is connected to the large arc plate 1, and the arc at the top of the small support plate 4 is connected to the small arc plate 2.

[0022] Please see Figure 1The base channel steel 7 is a rigid base composed of four transverse channel steels and three longitudinal channel steels connected together. The lifting lugs 8 are arranged front and back on the upper plane of the base channel steel 7 and are located in the middle of the large arc plate 1 and the small arc plate 2. At the same time, the circular surface at the top of the large arc plate 1 and the small arc plate 2 is provided with a rubber layer. The lifting lugs 8 can lift them, which facilitates their handling. The rubber layer can also increase the friction of the washing tower and the bypass pipe, making them more stable.

[0023] Please see Figures 1 to 4 The limiting mechanism includes a strap 9, a locking plate 10, a locking tooth 11, and a rebound spring 12. One end of the strap 9 extends into and is fixed inside the large support plate 3 or the small support plate 4. The other end of the strap 9 extends out from one end of the large arc plate 1 or the small arc plate 2, and then passes through the other end of the large arc plate 1 or the small arc plate 2, and finally exits into the large support plate 3 or the small support plate 4. This allows the strap 9 to bind the washing tower and the bypass pipe while limiting the position of the large arc plate 1 and the small arc plate 2, thereby making the limiting of the washing tower and the bypass pipe more stable.

[0024] Please see Figures 1 to 4 A locking plate 10 is connected to the large support plate 3 and the small support plate 4 by a pivot pin. The locking plate 10 can rotate around the pivot pin. One end of the locking plate 10 is provided with a locking tooth 11, which meshes with the surface of the strap 9. The meshing of the locking tooth 11 can limit the strap 9, so that it can be stably tied. At the same time, a spring 12 is fixedly connected to the large support plate 3 and the small support plate 4. The top end of the spring 12 is fixed to the bottom end of the locking plate 10 away from the locking tooth 11, so that it can push the locking tooth 11 to mesh with the strap 9. Under the action of the spring force of the spring 12, the locking plate 10 can rotate, and then the locking tooth 11 can mesh with the strap 9 to limit the strap 9.

[0025] In summary, when using this washing tower shipping bracket, the washing tower is placed on the large arc plate 1, and the bypass pipe is placed on the small arc plate 2. Then, one end of the strap 9 is pulled so that the strap 9 can be gathered and come into contact with the surfaces of the washing tower and the bypass pipe, thus binding the washing tower and the bypass pipe. When the strap 9 is pulled, one end of the locking plate 10 is pressed down, and its return spring 12 is compressed. After the strap 9 has bound the washing tower and the bypass pipe, the locking plate 10 is released. Under the action of the spring force of the return spring 12, the locking teeth 11 can engage with the strap 9, thereby limiting the strap 9 and allowing it to tightly bind the washing tower and the bypass pipe.

[0026] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Moreover, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A washing tower shipping bracket, the washing tower shipping bracket comprising a large arc plate (1), a small arc plate (2), a large support plate (3), a small support plate (4), a stiffener plate (5), a vertical channel steel (6), a base channel steel (7), and lifting lugs (8), wherein the base channel steel (7) is equipped with a large support plate (3) arranged front to back, and the large support plate (3) is provided with a concentric arc-shaped large arc plate (1), and the base channel steel (7) is equipped with a small support plate (4) arranged front to back, and the small support plate (4) is provided with a... A concentric arc-shaped small arc plate (2) has its center position higher than that of the center of the large support plate (3). Ribs (5) are fixedly installed on both sides of the large support plate (3) and the small support plate (4). The small support plate (4) is fixed on the vertical channel steel (6). The large support plate (3), the vertical channel steel (6), and the lifting lug (8) are fixedly installed on the upper plane of the base channel steel (7). At the same time, a limiting mechanism for binding the washing tower and the bypass pipe is provided on the large support plate (3) and the small support plate (4).

2. According to claim 1, the large arc plate (1) and the small arc plate (2) are curved plates with curvature, and the curvature of the large arc plate (1) and the small arc plate (2) are not the same.

3. According to claim 2, the arc at the top of the large support plate (3) is connected to the large arc plate (1), and the arc at the top of the small support plate (4) is connected to the small arc plate (2).

4. According to claim 3, the base channel steel (7) is composed of four transverse channel steels and three longitudinal channel steels connected to form a rigid base, and the lifting lugs (8) are arranged front and back on the upper plane of the base channel steel (7) and are located in the middle of the large arc plate (1) and the small arc plate (2). At the same time, the circular surfaces at the top of the large arc plate (1) and the small arc plate (2) are provided with rubber layers.

5. A washing tower shipping bracket according to claim 1, wherein the limiting mechanism includes a strap (9), a locking plate (10), a locking tooth (11), and a rebound spring (12), one end of the strap (9) extends into the interior of the large support plate (3) or the small support plate (4) and is fixed therein, and the other end of the strap (9) extends out from one end of the large arc plate (1) or the small arc plate (2) and passes through the other end of the large arc plate (1) or the small arc plate (2), and finally passes out into the large support plate (3) or the small support plate (4).

6. A washing tower shipping bracket according to claim 5, wherein a locking plate (10) is connected to the large support plate (3) and the small support plate (4) by a shaft pin, and one end of the locking plate (10) is provided with a locking tooth (11), the locking tooth (11) meshing with the surface of the strap (9), and a spring (12) is fixedly connected to the large support plate (3) and the small support plate (4), the top end of the spring (12) being fixed to the bottom of the locking plate (10) away from the locking tooth (11), so that it can push the locking tooth (11) to mesh with the strap (9).