Intelligent coil shaping equipment

Abstract

The invention discloses intelligent coil shaping equipment which comprises a feeding mechanism, a material moving mechanism, a hydraulic press, a discharging mechanism and a controller, the controller is electrically connected with the feeding mechanism, the material moving mechanism, the hydraulic press and the discharging mechanism, and the controller is used for controlling the hydraulic press when a shaping frame loaded with a coil enters a preset area. The feeding mechanism is controlled to feed the shaping frame located in the preset area into the side, away from the hydraulic press, of the feeding mechanism; the controller is used for controlling the material moving mechanism to drive the shaping frame to move horizontally, and the shaping frame is fed into the hydraulic press. The controller is used for controlling the hydraulic press to compress the shaping frame fed by the material moving mechanism to a preset specification; the controller is used for controlling the discharging mechanism to feed the shaped shaping frame into the material moving mechanism, so that the feeding mechanism and the material moving mechanism feed the shaped shaping frame into a preset area. According to the technical scheme, high automation of the coil shaping process is achieved, manual operation is reduced, and the safety risk is effectively lowered.

Description

Technical Field

[0001] This invention relates to the field of transformer coil shaping technology, and in particular to an intelligent coil shaping device. Background Technology

[0002] Transformer coil shaping is a key process in transformer manufacturing, maintenance, and fault handling. Its core purpose is to restore or ensure the geometric shape, dimensional accuracy, insulation performance, and mechanical strength of the coil, so as to ensure that the coil works stably under electromagnetic force, thermal stress, and transportation and operation vibration, and to avoid problems such as local electric field concentration, insulation wear, and poor heat dissipation caused by coil deformation, thus ensuring the safe and reliable operation of the transformer.

[0003] After the coil is wound, uneven winding tension and wire springback may cause problems such as uneven ends, axial dimension deviations, and loosening between coils. Shaping is necessary to ensure it conforms to the designed geometric parameters, laying the foundation for subsequent processes such as assembly and impregnation. Currently, the coil is typically clamped and fixed using a shaping frame. The shaping frame is then fed into a hydraulic press, where it is further compressed. During this compression process, the shaping frame is adjusted in real time to ensure the coil meets the specified parameters. However, the overall weight of the coil and shaping frame is quite heavy, and the movement of the shaping frame into and out of the hydraulic press is entirely manual, posing certain safety risks. Summary of the Invention

[0004] The main objective of this invention is to provide an intelligent coil shaping device that addresses the safety risks associated with the manual operation of the coil shaping frame entering and exiting the hydraulic press.

[0005] To achieve the above objectives, the technical solution proposed by this invention is as follows: An intelligent coil shaping device includes a feeding mechanism, a transferring mechanism, a hydraulic actuator, a discharging mechanism, and a controller. The feeding mechanism, the transferring mechanism, the hydraulic actuator, and the discharging mechanism are arranged sequentially. The controller is electrically connected to the feeding mechanism, the transferring mechanism, the hydraulic actuator, and the discharging mechanism. The controller is used to control the feeding mechanism to send the shaping frame located in the preset area into the side of the feeding mechanism away from the hydraulic actuator when the shaping frame loaded with coils enters the preset area; the controller is used to control the transferring mechanism to drive the shaping frame to move horizontally and send the shaping frame into the hydraulic actuator; the controller is used to control the hydraulic actuator to compress the shaping frame sent in by the transferring mechanism to a preset size; and the controller is used to control the discharging mechanism to send the shaped shaping frame into the transferring mechanism, so that the feeding mechanism and the transferring mechanism send the shaped shaping frame into the preset area.

[0006] Preferably, the feeding mechanism includes a first track, a first electrically controlled slide, a first electrically controlled lifting column, and a mechanical gripper. The first track is positioned above the preset area and extends along the preset area toward the transfer mechanism. The first electrically controlled slide is slidably connected to the first track. The mechanical gripper is located on the side of the first electrically controlled slide away from the first track. The first electrically controlled lifting column is positioned on the side of the first electrically controlled slide facing the mechanical gripper, and its output end is driven and connected to the mechanical gripper. The controller is electrically connected to the first electrically controlled slide, the first electrically controlled lifting column, and the mechanical gripper. The controller controls the first electrically controlled slide to pass through the first electrically controlled lifting column, driving the mechanical gripper to grasp the shaping frame and transport it from the preset area to the transfer mechanism.

[0007] Preferably, the mechanical gripper includes a dual-slide linear motor, two vertical plates, and two support plates. The dual-slide linear motor is located on the side of the first electrically controlled lifting column opposite to the first electrically controlled slide block. The output end of the first electrically controlled lifting column drives and connects to the dual-slide linear motor. The dual-slide linear motor extends along one side of the first track towards the other side of the first track. A fixed space is provided on the side of the dual-slide linear motor opposite to the first electrically controlled lifting column. The two support plates are located on the side of the dual-slide linear motor opposite to the first electrically controlled lifting column, and both support plates are arranged laterally. The fixed space is located between the two support plates. The two vertical plates are located between the two support plates and the dual-slide linear motor. Both vertical plates are vertically arranged, and the fixed space is located between the two vertical plates. One vertical plate is connected to one of the slides and one of the support plates, and the other vertical plate is connected to the other slide and the other support plate. The controller is electrically connected to the double slide linear motor. The controller is used to control the first electrically controlled lifting column to drive the double slide linear motor to move towards the shaping frame, so that the shaping frame enters the fixed space. The controller is also used to control the double slide linear motor to drive the two support plates through the two vertical plates to insert into the preset position of the shaping frame when the shaping frame enters the fixed space, so that the first electrically controlled lifting column raises the shaping frame through the two support plates.

[0008] Preferably, the material transfer mechanism includes a mover and two conveyors. The first track is located between the two conveyors, and both conveyors extend along the preset area toward the hydraulic actuator. The two conveyors are used to accommodate and assist the horizontal movement of the shaping frame. The mover is located between the two conveyors, and the controller is electrically connected to the mover. The controller is used to control the mover to drive the shaping frame to move along the extension direction of the two conveyors when the shaping frame enters the two conveyors.

[0009] Preferably, the transporter includes a frame and a plurality of rollers. The frame extends along the preset area toward the hydraulic actuator. Each roller is disposed on the top side of the frame and is arranged to rotate sequentially along the extension direction of the frame.

[0010] Preferably, the mover includes a second track, a second electrically controlled slide, a second electrically controlled lifting column, and a feeding plate. The second track is located between the two conveyors and extends along the extension direction of the two conveyors. The second electrically controlled slide is slidably connected to the second track. The feeding plate is vertically disposed on the side of the second electrically controlled slide opposite to the second track. The second electrically controlled lifting column is disposed on the side of the second electrically controlled slide facing the second vertical plate. The output end of the second electrically controlled lifting column is driven and connected to the end of the feeding plate near the second track. The second electrically controlled lifting column is used to drive the feeding plate to rise to a position above the two conveyors. The controller is electrically connected to the second electrically controlled slide and the second electrically controlled lifting column respectively. The controller is used to control the second electrically controlled slide and the second electrically controlled lifting column respectively, driving the feeding plate to move to the rear side of the shaping frame's movement direction, so that the feeding plate pushes the shaping frame.

[0011] Preferably, the feeding mechanism is located on the side of the hydraulic unit away from the transferring mechanism; a working space is formed inside the hydraulic unit, which is used to accommodate the shaping frame; the side of the hydraulic unit facing the feeding mechanism and the transferring mechanism is open, and the working space is connected to the two openings respectively.

[0012] Preferably, the unloading mechanism includes a mounting frame, a first electrically controlled telescopic column, and an unloading plate. The mounting frame is disposed on the side of the working space away from the material transfer mechanism, and the first electrically controlled telescopic column is disposed on the side of the mounting frame facing the hydraulic unit. The unloading plate is located between the first electrically controlled telescopic column and the hydraulic unit, and the output end of the first electrically controlled telescopic column is driven and connected to the unloading plate. Two limiting plates are disposed on the side of the unloading plate away from the first electrically controlled telescopic column, and the two limiting plates are spaced apart in the lateral direction. The controller is electrically connected to the first electrically controlled telescopic column, and the controller is used to control the first electrically controlled telescopic column to drive the unloading plate to move towards the material transfer mechanism, so that the shaping frame enters between the two limiting plates and is pushed into the material transfer mechanism by the unloading plate.

[0013] Compared with the prior art, the present invention has at least the following beneficial effects: Workers feed the coils to be shaped into the shaping frame and then move them to a preset area via a trolley. The shaping frame is compressed by a feeding mechanism, a transferring mechanism, and a hydraulic press. Workers only need to adjust the fastening bolts of the shaping frame during the compression process to ensure that the shaping frame secures the coils. The shaped frame is then returned to the trolley by a feeding mechanism, a transferring mechanism, and a feeding mechanism. This process achieves a high degree of automation in the coil shaping process, reduces manual operation, and effectively lowers safety risks. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of an embodiment of an intelligent coil shaping device according to the present invention; Figure 2 for Figure 1 Enlarged structural diagram at point A in the middle.

[0016] Explanation of icon numbers: 1-Feeding mechanism; 11-First track; 12-First electrically controlled slide; 13-First electrically controlled lifting column; 14-Third electrically controlled telescopic column; 15-Signal transmitter; 2-Material transfer mechanism; 21-Frame; 22-Roller; 23-Second track; 24-Second electrically controlled slide; 25-Second electrically controlled lifting column; 26-Feeding plate; 3-Hydraulic unit; 31-Working space; 32-Range sensor; 4- Feeding mechanism; 41- Mounting frame; 42- First electrically controlled telescopic column; 43- Feeding plate; 44- Limiting plate; 5-Mechanical gripper; 51-Double slide linear motor; 52-Vertical plate; 53-Support plate; 6-First positioning plate; 61-Second positioning plate; 62-Second electrically controlled telescopic column; 63-Signal receiver; The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0018] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0019] Furthermore, in this invention, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0020] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0021] Furthermore, the technical solutions of the various embodiments of the present invention can be combined with each other, but only if they are feasible for those skilled in the art. If the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.

[0022] This invention proposes an intelligent coil shaping device.

[0023] like Figure 1 and Figure 2The intelligent coil shaping device shown includes a feeding mechanism 1, a transferring mechanism 2, a hydraulic actuator 3, a discharging mechanism 4, and a controller. The feeding mechanism 1, transferring mechanism 2, hydraulic actuator 3, and discharging mechanism 4 are arranged sequentially. The controller is electrically connected to the feeding mechanism 1, transferring mechanism 2, hydraulic actuator 3, and discharging mechanism 4 respectively. The controller is used to control the feeding mechanism 1 to send the shaping frame located in the preset area into the side of the feeding mechanism 1 away from the hydraulic actuator 3 when the shaping frame loaded with coils enters the preset area; the controller is used to control the transferring mechanism 2 to drive the shaping frame to move horizontally and send the shaping frame into the hydraulic actuator 3; the controller is used to control the hydraulic actuator 3 to compress the shaping frame sent in by the transferring mechanism 2 to a preset size; the controller is used to control the discharging mechanism 4 to send the shaped shaping frame into the transferring mechanism 2, so that the feeding mechanism 1 and the transferring mechanism 2 send the shaped shaping frame into the preset area.

[0024] The coil to be shaped is fed into the shaping frame by the staff and then moved to the preset area by the trolley. The shaping frame is compressed by the feeding mechanism 1, the transferring mechanism and the hydraulic device 3. The staff only needs to adjust the fastening bolts of the shaping frame during the compression process to ensure that the shaping frame fixes the coil. Then, the shaped shaping frame is returned to the trolley by the unloading mechanism 4, the transferring mechanism 2 and the feeding mechanism 1. The coil shaping process is highly automated, reducing manual operation and effectively reducing safety risks.

[0025] The feeding mechanism 1 includes a first track 11, a first electrically controlled slide 12, a first electrically controlled lifting column 13, and a mechanical claw 5. The first track 11 is located above a preset area and extends along the preset area toward the transfer mechanism 2. The first electrically controlled slide 12 is slidably connected to the first track 11. The mechanical claw 5 is located on the side of the first electrically controlled slide 12 away from the first track 11. The first electrically controlled lifting column 13 is located on the side of the first electrically controlled slide 12 facing the mechanical claw 5, and the output end of the first electrically controlled lifting column 13 drives and connects to the mechanical claw 5. The controller is electrically connected to the first electrically controlled slide 12, the first electrically controlled lifting column 13, and the mechanical claw 5. The controller is used to control the first electrically controlled slide 12 to drive the mechanical claw 5 to grab the shaping frame from the preset area and transport it into the transfer mechanism via the first electrically controlled lifting column 13. The first electrically controlled slide 12 adjusts the position of the mechanical claw 5 along the extension direction of the first track 11, and then drives the mechanical claw 5 to approach the shaping frame through the first electrically controlled lifting column 13, thereby realizing the back-and-forth movement of the shaping frame between the preset area and the material transfer mechanism 2.

[0026] The mechanical gripper 5 includes a double-slide linear motor 51, two vertical plates 52, and two support plates 53. The double-slide linear motor 51 is located on the side of the first electrically controlled lifting column 13 away from the first electrically controlled slide block 12. The output end of the first electrically controlled lifting column 13 drives and connects to the double-slide linear motor 51. The double-slide linear motor 51 extends along one side of the first track 11 towards the other side of the first track 11. A fixed space is provided on the side of the double-slide linear motor 51 away from the first electrically controlled lifting column 13. The two support plates 53 are located on the side of the double-slide linear motor 51 away from the first electrically controlled lifting column 13. Both support plates 53 are arranged horizontally, and the fixed space is located between the two support plates 53. The two vertical plates 52 are located between the two support plates 53 and the double slide. Between the linear motors 51, two vertical plates 52 are vertically arranged, with a fixed space located between the two vertical plates 52. One vertical plate 52 is connected to one slide table and one support plate 53, and the other vertical plate 52 is connected to another slide table and another support plate 53. The controller is electrically connected to the double-slide linear motors 51. The controller is used to control the first electrically controlled lifting column 13 to drive the double-slide linear motors 51 to move towards the shaping frame, so that the shaping frame enters the fixed space. The controller is also used to control the double-slide linear motors 51 to drive the two support plates 53 through the two vertical plates 52 to insert them into the preset position of the shaping frame, so that the first electrically controlled lifting column 13 lifts the shaping frame through the two support plates 53. By adjusting the interval between the two vertical plates 52 by the double-slide linear motors 51, the two support plates 53 are driven to insert into the shaping frame, and then the first electrically controlled lifting column 13 lifts the shaping frame, so that the shaping frame can move back and forth between the preset area and the material transfer mechanism 2.

[0027] Specifically, a first positioning plate 6 and a second electrically controlled telescopic column 62 are provided between the preset area and the transfer mechanism 2. The first positioning plate 6 extends along one vertical plate 52 towards the other. The second electrically controlled telescopic column 62 is located on the side of the first positioning plate 6 facing the transfer mechanism 2, and its output end is connected to the first positioning plate 6. A second positioning plate 61 is located on the side of the first positioning plate 6 away from the transfer mechanism 2, perpendicular to the first positioning plate 6. The preset area is located between the first positioning plate 6 and the second positioning plate 61. A controller is electrically connected to the second electrically controlled telescopic column 62. The controller is used to obtain the preset dimensions of the forming frame and, according to the preset dimensions, controls the second electrically controlled telescopic column 62 to sequentially drive the first positioning plate 6 and the second positioning plate 61 to adjust the position of the preset area. The first positioning plate 6 and the second positioning plate 61 define the edge position of the preset area so that the mechanical gripper 5 can be aligned according to the dimensions of the forming frame.

[0028] Specifically, a signal receiver 63 is installed at one end of the first positioning plate 6 near the first track 11; a third electrically controlled telescopic column 14 and a signal transmitter 15 are respectively installed on the side of the first electrically controlled slide 12 near the hydraulic unit 3. The third electrically controlled telescopic column 14 drives and connects to the signal transmitter 15, and the telescopic path of the third electrically controlled telescopic column 14 is consistent with the telescopic path of the second electrically controlled telescopic column 62; the controller is electrically connected to the third electrically controlled telescopic column 14, the signal transmitter 15, and the signal receiver 63 respectively. The controller is used to control the third electrically controlled telescopic column 14 to drive the signal transmitter 15 to move to a preset position according to the preset size of the shaping frame; when the signal transmitter 15 and the first positioning plate 6 have both moved to the preset position, the controller controls the signal transmitter 15 to send a signal to the signal receiver 63, and determines whether the signal receiver 63 receives the signal. When the signal receiver 63 does not receive the signal, an alarm message is sent; when the signal receiver 63 receives the signal, normal operation information is sent. The position of the signal transmitter 15 is adjusted by the third electrically controlled telescopic column 14 according to the preset size, thereby realizing the detection of the position of the first positioning plate 6 and avoiding the mechanical claw 5 from operating unexpectedly when the first positioning is abnormal.

[0029] The material transfer mechanism 2 includes a mover and two conveyors. A first track 11 is located between the two conveyors. Both conveyors extend towards the hydraulic unit along a preset area. The two conveyors are used to accommodate and assist the horizontal movement of the shaping frame. The mover is located between the two conveyors 3. A controller is electrically connected to the mover. The controller is used to control the mover to drive the shaping frame to move along the extension direction of the two conveyors when the shaping frame enters the two conveyors. The shaping frame is fed onto the two conveyors by the mechanical claw 5 of the loading mechanism 1, and the mover drives the shaping frame to move along the extension direction of the two conveyors.

[0030] The transporter includes a frame 21 and several rollers 22. The frame 21 extends along a preset area toward the hydraulic unit. Each roller 22 is located on the top side of the frame 21 and is arranged to rotate sequentially along the extension direction of the frame 21. The sequential rotation of the rollers 22 along the extension direction of the frame 21 thus assists in the movement of the shaping frame.

[0031] The mover includes a second track 23, a second electrically controlled slide 24, a second electrically controlled lifting column 25, and a feeding plate 26. The second track 23 is located between the two conveyors and extends along the extension direction of the two conveyors. The second electrically controlled slide 24 is slidably connected to the second track 23. The feeding plate 26 is vertically arranged on the side of the second electrically controlled slide 24 away from the second track 23. The second electrically controlled lifting column 25 is arranged on the side of the second electrically controlled slide 24 facing the second vertical plate 52. The output end of the second electrically controlled lifting column 25 drives and connects to the end of the feeding plate 26 near the second track 23. The second electrically controlled lifting column 25 is used to drive the feeding plate 26 to rise to the position above the two conveyors. The controller is electrically connected to the second electrically controlled slide 24 and the second electrically controlled lifting column 25 respectively. The controller is used to control the second electrically controlled slide 24 and the second electrically controlled lifting column 25 respectively, driving the feeding plate 26 to move to the rear side of the shaping frame in the moving direction, so that the feeding plate 26 pushes the shaping frame. The second electrically controlled slide 24, in conjunction with the second electrically controlled lifting column 25, adjusts the position of the feeding plate 26 so that the feeding plate 26 enters the rear position in the moving direction of the shaping frame; then, the second electrically controlled slide 24 is controlled to push the shaping frame through the feeding plate 26, so that the shaping frame moves along the horizontal direction of the conveyor.

[0032] The feeding mechanism 4 is located on the side of the hydraulic unit 3 away from the transfer mechanism 2. A working space 31 is formed inside the hydraulic unit 3 to accommodate the shaping frame. The side of the hydraulic unit 3 facing both the feeding mechanism 4 and the transfer mechanism 2 is open, and the working space 31 connects to both openings. After the shaping frame enters the working space 31, the hydraulic unit 3 presses downwards, adjusting the real-time height of the working space 31 to compress the shaping frame, thus shaping the coil inside. During the downward pressing process, the operator continuously adjusts the fastening bolts of the shaping frame to ensure the effective compression and shaping of the coil.

[0033] Specifically, the bottom of the transport surface formed by each roller 22 and the working space 31 are set flush with each other.

[0034] Specifically, a rangefinder 32 is installed within the workspace 31. The rangefinder 32 is electrically connected to a controller. The rangefinder 32 acquires the real-time height within the workspace 31 and sends it to the controller. The controller acquires a set interval, determines the initial height and pressing distance based on the set interval, and determines at least one prompting point based on the initial height, pressing distance, and preset interval. Based on the real-time height and each prompting point, it sends prompt messages to instruct the user to adjust the fastening bolts of the shaping frame. By using preset dimensions to determine the height of the shaping frame after entering the workspace 31 (i.e., the initial height) and the required pressing height (i.e., the pressing distance), multiple prompting points are determined based on the above data to prompt the worker to tighten the bolts, further reducing the difficulty of operation.

[0035] The unloading mechanism 4 includes a mounting frame 41, a first electrically controlled telescopic column 42, and an unloading plate 43. The mounting frame 41 is located on the side of the working space 31 away from the material transfer mechanism 2, and the first electrically controlled telescopic column 42 is located on the side of the mounting frame 41 facing the hydraulic unit 3. The unloading plate 43 is located between the first electrically controlled telescopic column 42 and the hydraulic unit 3, and the output end of the first electrically controlled telescopic column 42 drives and connects to the unloading plate 43. Two limiting plates 44 are provided on the side of the unloading plate 43 away from the first electrically controlled telescopic column 42, and the two limiting plates 44 are spaced apart in the lateral direction. The controller is electrically connected to the first electrically controlled telescopic column 42, and the controller is used to control the first electrically controlled telescopic column 42 to drive the unloading plate 43 to move towards the material transfer mechanism 2, so that the shaping frame enters between the two limiting plates 44 and is pushed into the material transfer mechanism 2 by the unloading plate 43.

[0036] The work process is as follows: The controller controls the second electrically controlled telescopic column 62 and the third electrically controlled telescopic column 14 according to the preset dimensions, so that the signal transmitter 15 and the first positioning plate 6 adjust their positions according to the preset dimensions of the shaping frame, wherein the first electrically controlled slide 12 is located in the initial position (i.e., the fixed position above the preset area). After receiving the signal, the trolley carrying the shaping frame enters the preset area and abuts against the first positioning plate 6 and the second positioning plate 61 respectively. The controller controls the first electrically controlled lifting column 13 to drive the mechanical claw 5 to approach the shaping frame in the preset area. The two vertical plates 52 are driven to move closer by the double slide linear motor 51, and the two support plates 53 are inserted into the shaping frame. Then, the shaping frame supported by the two support plates 53 is sent into the end of the two transporters away from the hydraulic device 3 through the first electrically controlled lifting column 13 and the first electrically controlled slide 12. The second electrically controlled slide 24 and the second electrically controlled lifting column 25 drive the feeding plate 26 into the side of the shaping frame away from the hydraulic unit 3, and then slide the second electrically controlled slide 24 along the second track 23 to send the shaping frame into the working space 31. Hydraulic unit 3 is activated, and the staff tightens the fastening bolts according to the prompts until the coil inside the shaping frame is shaped. The first electrically controlled telescopic column 42 pushes the shaped frame into the two conveyors through the unloading plate 43; The second electrically controlled slide 24 and the second electrically controlled lifting column 25 drive the feeding plate 26 into the side of the shaping frame close to the hydraulic unit 3, and then slide the second electrically controlled slide 24 along the second track 23 to send the shaping frame into the end of the two conveyors away from the hydraulic unit 3. The first electrically controlled slide 12 drives the mechanical claw 5 and the first electrically controlled lifting column 13 along the first track 11 to send the shaping frame located in the two transporters into the trolley located in the preset area.

[0037] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. An intelligent coil shaping device, characterized in that, The device includes a feeding mechanism, a transferring mechanism, a hydraulic actuator, a discharging mechanism, and a controller. The feeding mechanism, the transferring mechanism, the hydraulic actuator, and the discharging mechanism are arranged sequentially. The controller is electrically connected to the feeding mechanism, the transferring mechanism, the hydraulic actuator, and the discharging mechanism. The controller is used to control the feeding mechanism to send the shaping frame located in the preset area into the side of the feeding mechanism away from the hydraulic actuator when the shaping frame carrying the coil enters the preset area. The controller is used to control the material transfer mechanism to drive the shaping frame to move horizontally and send the shaping frame into the hydraulic unit; the controller is used to control the hydraulic unit to compress the shaping frame sent in by the material transfer mechanism to a preset size; the controller is used to control the unloading mechanism to send the shaped shaping frame into the material transfer mechanism, so that the loading mechanism and the material transfer mechanism can send the shaped shaping frame into a preset area.

2. The intelligent coil shaping device according to claim 1, characterized in that, The feeding mechanism includes a first track, a first electrically controlled slide, a first electrically controlled lifting column, and a mechanical gripper. The first track is positioned above the preset area and extends along the preset area toward the transfer mechanism. The first electrically controlled slide is slidably connected to the first track. The mechanical gripper is located on the side of the first electrically controlled slide away from the first track. The first electrically controlled lifting column is positioned on the side of the first electrically controlled slide facing the mechanical gripper, and its output end is connected to the mechanical gripper. The controller is electrically connected to the first electrically controlled slide, the first electrically controlled lifting column, and the mechanical gripper. The controller controls the first electrically controlled slide to pass through the first electrically controlled lifting column, driving the mechanical gripper to grasp and transport the shaping frame from the preset area to the transfer mechanism.

3. The intelligent coil shaping device according to claim 2, characterized in that, The mechanical gripper includes a dual-slide linear motor, two vertical plates, and two support plates. The dual-slide linear motor is located on the side of the first electrically controlled lifting column opposite to the first electrically controlled slide block. The output end of the first electrically controlled lifting column drives and connects to the dual-slide linear motor. The dual-slide linear motor extends along one side of the first track towards the other side. A fixed space is provided on the side of the dual-slide linear motor opposite to the first electrically controlled lifting column. The two support plates are located on the side of the dual-slide linear motor opposite to the first electrically controlled lifting column, and both support plates are arranged horizontally. The fixed space is located between the two support plates. The two vertical plates are located between the two support plates and the dual-slide linear motor. The vertical plates are all vertically arranged, and the fixed space is located between two of the vertical plates. One of the vertical plates is connected to one of the slides and one of the support plates, and the other vertical plate is connected to another slide and another support plate. The controller is electrically connected to the double slide linear motor. The controller is used to control the first electrically controlled lifting column to drive the double slide linear motor to move towards the shaping frame, so that the shaping frame enters the fixed space. The controller is also used to control the double slide linear motor to drive the two support plates through the two vertical plates to insert into the preset position of the shaping frame when the shaping frame enters the fixed space, so that the first electrically controlled lifting column raises the shaping frame through the two support plates.

4. The intelligent coil shaping device according to claim 2, characterized in that, The material transfer mechanism includes a mover and two conveyors. The first track is located between the two conveyors. Both conveyors extend along the preset area toward the hydraulic actuator. The two conveyors are used to accommodate and assist the horizontal movement of the shaping frame. The mover is located between the two conveyors. The controller is electrically connected to the mover. The controller is used to control the mover to drive the shaping frame to move along the extension direction of the two conveyors when the shaping frame enters the two conveyors.

5. The intelligent coil shaping device according to claim 4, characterized in that, The transporter includes a frame and several rollers. The frame extends along the preset area toward the hydraulic device. Each roller is located on the top side of the frame and is arranged to rotate sequentially along the extension direction of the frame.

6. The intelligent coil shaping device according to claim 4, characterized in that, The mover includes a second track, a second electrically controlled slide, a second electrically controlled lifting column, and a feeding plate. The second track is located between the two conveyors and extends along the extension direction of the two conveyors. The second electrically controlled slide is slidably connected to the second track. The feeding plate is vertically disposed on the side of the second electrically controlled slide opposite to the second track. The second electrically controlled lifting column is disposed on the side of the second electrically controlled slide facing the second vertical plate. The output end of the second electrically controlled lifting column is driven and connected to the end of the feeding plate near the second track. The second electrically controlled lifting column is used to drive the feeding plate to rise to a position above the two conveyors. The controller is electrically connected to the second electrically controlled slide and the second electrically controlled lifting column respectively. The controller is used to control the second electrically controlled slide and the second electrically controlled lifting column respectively, driving the feeding plate to move to the rear side of the shaping frame's movement direction, so that the feeding plate pushes the shaping frame.

7. The intelligent coil shaping device according to any one of claims 2-6, characterized in that, The feeding mechanism is located on the side of the hydraulic unit away from the transferring mechanism; a working space is formed inside the hydraulic unit, which is used to accommodate the shaping frame; the side of the hydraulic unit facing the feeding mechanism and the transferring mechanism is open, and the working space is connected to the two openings respectively.

8. The intelligent coil shaping device according to claim 7, characterized in that, The unloading mechanism includes a mounting frame, a first electrically controlled telescopic column, and an unloading plate. The mounting frame is located on the side of the working space away from the material transfer mechanism, and the first electrically controlled telescopic column is located on the side of the mounting frame facing the hydraulic unit. The unloading plate is located between the first electrically controlled telescopic column and the hydraulic unit, and the output end of the first electrically controlled telescopic column is driven and connected to the unloading plate. Two limiting plates are provided on the side of the unloading plate away from the first electrically controlled telescopic column, and the two limiting plates are spaced apart in the lateral direction. The controller is electrically connected to the first electrically controlled telescopic column, and the controller is used to control the first electrically controlled telescopic column to drive the unloading plate to move towards the material transfer mechanism, so that the shaping frame enters between the two limiting plates and is pushed into the material transfer mechanism by the unloading plate.

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