Full-automatic carbon fiber roller winding forming device and method thereof
The design of a fully automated carbon fiber roller winding and forming device has enabled the automated production of carbon fiber rollers, solving the problems of low efficiency and unstable quality of manual operation, and improving production efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-25
- Publication Date
- 2026-03-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing carbon fiber roller forming equipment requires manual operation, resulting in low efficiency and unstable quality. Manual application of carbon fiber cloth is prone to skew, affecting subsequent processing.
Design a fully automatic carbon fiber roller winding and forming device, including an unwinding mechanism, a feeding mechanism, a clamping mechanism, a winding mechanism, and an attaching mechanism, to realize the automatic unwinding, conveying, clamping, attaching, and winding of carbon fiber cloth through mechanized operation.
It improves the quality of winding and forming, reduces labor, saves costs, increases production efficiency, and ensures the automated production of carbon fiber rollers.
Smart Images

Figure CN121716296A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of roller production, in particular to a full-automatic carbon fiber roller winding forming device. BACKGROUND
[0002] The carbon fiber roller is mainly composed of carbon fiber material and resin matrix, and is processed into a roller structure through a specific process. It combines the high strength and high modulus characteristics of carbon fiber and the bonding and curing effect of resin matrix, forming a kind of excellent composite material roller.
[0003] The existing carbon fiber roller forming device has a single structure. In the forming process of the carbon fiber roller, the one end of the carbon fiber cloth is manually attached to one side of the roller material, and then the roller material with the attached carbon fiber cloth is placed on the carbon fiber roller forming device for winding forming. However, manual attachment is slow, and manual operation is prone to attachment skew, resulting in unstable quality, which is not conducive to subsequent processing, increases operation time, reduces productivity, and affects the entire continuous operation process. In view of the above defects, it is necessary to design a full-automatic carbon fiber roller winding forming device. SUMMARY
[0004] The present application aims to provide a full-automatic carbon fiber roller winding forming device to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a full-automatic carbon fiber roller winding forming device, comprising a unwinding mechanism, a feeding mechanism, a clamping mechanism, a winding mechanism and an attaching mechanism, the front end of the unwinding mechanism is provided with the feeding mechanism, the clamping mechanism is arranged between the unwinding mechanism and the feeding mechanism, the rear end of the unwinding mechanism is provided with the winding mechanism, and the attaching mechanism is arranged between the unwinding mechanism and the winding mechanism.
[0006] Preferably, the unwinding mechanism comprises a feeding disc rotatably installed at one end of a support frame, a receiving disc is arranged below the feeding disc, the receiving disc is connected with a second motor, the second motor is installed on the support frame, two drive rollers are rotatably installed at the middle part of the support frame, one of the drive rollers is connected with the output shaft of a first motor, the first motor is installed on the support frame, a guide roller one is rotatably installed between the drive roller and the receiving disc, a stripping plate is arranged on one side of the drive roller, and a guide roller two is rotatably installed between the stripping plate and the receiving disc.
[0007] Preferably, one side of the stripping plate is provided with a material receiving plate, the top of the material receiving plate is inwardly recessed to form a plurality of grooves, the stripping plate and the material receiving plate are both provided with inclined surfaces, two ends of the material receiving plate are both provided with air cylinders one, the piston rods of the two air cylinders one are connected with two ends of a cutting knife mounting plate, the cutting knife mounting plate is provided with a cutting knife, the top of the end of the material receiving plate is provided with a guide roller three, the top of the guide roller three is provided with a guide roller four, the guide roller four is rotatably installed on a guide plate, the guide plate is detachably installed on the top of the support frame, the material feeding disc and the material collecting disc are both provided with air expansion shafts, one end of each air expansion shaft is rotatably installed on a shaft support, and the shaft support is installed on an electric telescopic rod.
[0008] Preferably, the feeding mechanism comprises a material supporting frame, two extension plates are outwardly extended from one end of the material supporting frame, clamping grooves are formed in the outer sides of the two extension plates, a hinge seat one is installed on one side wall of the material supporting frame, an air cylinder two is hingedly connected to the hinge seat one, a connecting rod is hingedly connected to the piston rod of the air cylinder two, a hinge seat two is hingedly connected to the middle part of the connecting rod, the hinge seat two is installed on the other side wall of the material supporting frame, the other end of the connecting rod is connected with a pressing plate one, and an arc surface is formed in the bottom of the pressing plate one.
[0009] Preferably, the material supporting frame is provided with two sliding blocks one, the sliding blocks one are slidingly arranged on sliding rails one, the sliding rails one are installed on a support plate, the top of the support plate is provided with a motor three, the output shaft of the motor three is connected with a lead screw one, the lead screw one is rotatably installed on the support plate, a lead screw nut one is sleeved on the lead screw one, the lead screw nut one is installed on the material supporting frame, the support plate is vertically installed on a moving plate one, the moving plate one is provided with two sliding blocks two, the sliding blocks two are slidingly arranged on sliding rails two, the sliding rails two are installed on the top of a support frame, the moving plate one is connected with a chain one through a connecting block, the chain one is wound between a driving sprocket one and a driven sprocket one, and the driving sprocket one and the driven sprocket one are rotatably installed on the support frame.
[0010] Preferably, the clamping mechanism comprises two pneumatic clamping jaws, the two pneumatic clamping jaws are respectively installed on the sliding tables of two sliding table cylinders, the two sliding table cylinders are installed on the inner sides of two ends of a lifting frame, the outer sides of the two ends of the lifting frame are both provided with sliding blocks three, the sliding blocks three are slidingly arranged on sliding rails three, the sliding rails three are installed on the side walls of a support frame, the side walls of the support frame are provided with a motor five, the output shaft of the motor five is connected with a lead screw two, the lead screw two is rotatably installed on the side walls of the support frame, a lead screw nut two is sleeved on the lead screw two, and the lead screw nut two is installed on the lifting frame.
[0011] Preferably, the winding mechanism comprises a base plate, supports are installed at both ends of the base plate, a pressing assembly is installed on the support, a winding assembly is installed at the middle of the base plate, the pressing assembly comprises a pressing roller, both ends of the pressing roller are rotatably installed on two side plates, the two side plates are installed on both sides of the bottom of the second pressing plate, the second pressing plate is connected with the piston rod of the third air cylinder, the third air cylinder is installed on the second moving plate, both ends of the second moving plate are installed on the moving block, the bottom of the moving block is installed with the fourth sliding block, the fourth sliding block is slidably arranged on the fourth sliding rail, the fifth sliding block is installed on the side plate, the fifth sliding block is slidably arranged on the fifth sliding rail, the fifth sliding rail is installed on the vertical plate, the vertical plate is vertically installed on the bottom of the moving block, a plurality of extrusion wheels one are uniformly and spacedly installed on the second pressing plate, an extrusion shaft one is arranged below the extrusion wheel one, a third screw nut is further installed on the bottom of the moving block, the third screw nut is sleeved on a third screw rod, the third screw rod is rotatably installed on the top of the support, and the third screw rod is connected with the output shaft of the sixth motor.
[0012] Preferably, the winding assembly comprises a bidirectional screw rod, a winding roller one and a winding roller two, the bidirectional screw rod is rotatably installed on the base plate, a plurality of sixth sliding rails are installed on the base plate, two sixth sliding blocks are slidably arranged on each sixth sliding rail, the end of the bidirectional screw rod is connected with the output shaft of the seventh motor, two bidirectional nuts are threadedly connected on the bidirectional screw rod, the two bidirectional nuts are installed at the bottom of the winding roller mounting plate one and the winding roller mounting plate two, the two sixth sliding blocks are installed at the bottom of the winding roller mounting plate one and the winding roller mounting plate two, the winding roller one is rotatably installed on the winding roller mounting plate one through a fixed seat one, two extrusion shafts two are spacedly installed on the winding roller mounting plate one, a plurality of extrusion wheels two are uniformly and spacedly installed on the winding roller mounting plate one, the winding roller mounting plate one is installed with the eighth motor at one end, the output shaft of the eighth motor is connected with the input shaft of a speed reducer, a driven sprocket two is installed on the output shaft of the speed reducer, the driven sprocket two is connected with a driven sprocket two through a chain two, and the driven sprocket two is installed on the shaft of the winding roller one.
[0013] Preferably, the attaching mechanism comprises a lifting assembly and an extrusion assembly, three groups of extrusion assemblies are installed on the lifting assembly, the lifting assembly comprises two lifting plates, the two lifting plates are connected with a baffle, a sliding block seven is installed on each lifting plate, the sliding block seven is slidably arranged on a seventh sliding rail, the seventh sliding rail is installed on the side wall of a support frame, a ninth motor is installed on the side wall of the support frame, the output shaft of the ninth motor is connected with a fourth screw rod, the fourth screw rod is rotatably installed on the side wall of the support frame, a fourth screw nut is sleeved on the fourth screw rod, and the fourth screw nut is installed on the lifting plate, the extrusion assembly comprises an extrusion shaft four, the extrusion shaft four is rotatably installed on an extrusion shaft mounting plate through a fixed seat three, a plurality of extrusion wheels four are uniformly and spacedly installed on the front end of the extrusion shaft mounting plate, a plurality of guide rods are uniformly and spacedly installed on the rear end of the extrusion shaft mounting plate, springs are sleeved on the guide rods, the springs are located between the extrusion shaft mounting plate and the baffle, a sliding sleeve is arranged on the guide rod, and the sliding sleeve is installed on the baffle.
[0014] The present invention also provides a forming method based on the above-mentioned fully automatic carbon fiber roller winding forming device, comprising the following steps: Step 1: Unwind the carbon fiber fabric roll on the feeding tray. The carbon fiber fabric is guided by roller 1 and driven by the drive roller into the peeling plate. The release paper on the carbon fiber fabric is conveyed from the upper surface of the peeling plate, passes through the gap between the peeling plate and the support plate, and enters the inclined surface. Under the guidance of the inclined surface, the direction of movement is changed, thus creating a certain gap between the release paper and the carbon fiber fabric. The carbon fiber fabric moves along the support plate under the guidance of the support plate, thereby peeling off the release paper from the carbon fiber fabric. The release paper enters the receiving tray through roller 2. The receiving tray is driven by motor 2 to collect the material. The carbon fiber fabric moves along the support plate under the drive roller. The slide cylinder pushes the pneumatic grippers towards the carbon fiber fabric, so that the two pneumatic grippers move to both sides of the carbon fiber fabric. The two pneumatic grippers clamp the two sides of the carbon fiber fabric. Motor 5 drives screw 2 to rotate, screw 2 drives screw nut 2 to move. The lifting frame, slide cylinder, and pneumatic grippers also move upward, thus realizing the feeding of carbon fiber fabric. Step 2: Place the two shaft ends of the roller material into the slots of the extension plate. Motor 4 drives the drive sprocket 1 to rotate, and the drive sprocket 1 drives the chain 1 to move. The connecting block and the moving plate 1 also move along with it, thereby driving the material support frame, the extension plate, and the roller material to move towards the carbon fiber cloth. When the roller material moves to the carbon fiber cloth, the roller material continues to move a certain distance, so that the carbon fiber cloth wraps one side of the roller material. After wrapping, the piston rod of cylinder 2 extends and drives one end of the connecting rod to swing downward, so that the pressure plate 1 presses on the carbon fiber cloth. The pneumatic gripper releases the carbon fiber cloth, and motor 4 continues to drive the roller material and the carbon fiber cloth to move towards the winding mechanism, thereby realizing the feeding of the roller material and the carbon fiber cloth. Step 3: When the roller material and carbon fiber cloth are conveyed to the bonding mechanism, motor 9 drives lead screw 4 to rotate, lead screw 4 drives lead screw nut 4 to move, and the extrusion assembly also moves upward. The three extrusion shafts 4 extrude one side of the roller material, so that the carbon fiber cloth is bonded to one side of the roller material. Step 4: Motor 4 continues to drive the roller material and carbon fiber cloth to the winding mechanism. Motor 7 drives the bidirectional lead screw to rotate. The bidirectional lead screw drives the two bidirectional nuts to move in opposite directions. The two bidirectional nuts drive the winding roller mounting plate 1 and the winding roller mounting plate 2 to move respectively, so that the winding roller 1 and the winding roller 2 move in opposite directions, thereby adjusting the distance between the winding roller 1 and the winding roller 2 to accommodate roller materials of different sizes. Motor 6 drives the lead screw 3 to rotate. The lead screw 3 drives the lead screw nut 3 to move. The moving block, the moving plate 2, the vertical plate and the pressure roller move, thereby adjusting the position of the pressure roller so that the pressure roller moves directly above the roller material, which can provide stable extrusion pressure and ensure the winding and forming quality. Step 5: Motor 3 drives lead screw 1 to rotate, which in turn drives lead screw nut 1 to move downwards. The material support frame and roller material also move downwards, placing the roller material between winding roller 1 and winding roller 2. Motor 4 drives drive sprocket 1 to rotate, which in turn drives chain 1 to move. The connecting block and moving plate 1 also move, causing the material support frame and extension plate to move away from the roller material. Cylinder 3 pushes pressure plate 2 downwards, causing the pressure roller to move downwards as well, pressing the pressure roller onto the roller material and carbon fiber cloth. Motor 8 drives drive sprocket 2 to rotate, which in turn drives driven sprocket 2 to rotate via chain 2, thereby driving winding roller 1 to rotate. Winding roller 1 drives the roller material to rotate, and the roller material winds the carbon fiber cloth onto the roller material, thus achieving the winding and forming of the carbon fiber roller.
[0015] Compared with the prior art, the technical solution provided by the present invention has at least the following technical effects or advantages: This invention includes an unwinding mechanism, a feeding mechanism, a clamping mechanism, a winding mechanism, and an attaching mechanism. The unwinding mechanism unwinds the carbon fiber fabric, the clamping mechanism conveys the carbon fiber fabric onto the roller, the feeding mechanism feeds the roller, the attaching mechanism attaches the carbon fiber fabric to one side of the roller, and the winding mechanism winds the carbon fiber fabric onto the roller. The entire process is mechanically operated, avoiding manual operation, improving winding quality, and achieving a high degree of automation, reducing labor costs, and increasing production efficiency. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the unwinding mechanism in the present invention; Figure 3 This is a schematic diagram of the feeding mechanism in this invention. Figure 4 This is a schematic diagram of the clamping mechanism in the present invention; Figure 5 This is a perspective view of the pressing assembly in this invention; Figure 6 This is a schematic diagram of the pressing assembly structure in this invention; Figure 7 This is a schematic diagram of the attachment mechanism in this invention.
[0017] 1. Unwinding mechanism; 101. Unwinding tray; 102. Support frame; 103. Rewinding tray; 104. Drive roller; 105. Motor 1; 106. Guide roller 1; 107. Peeling plate; 108. Guide roller 2; 109. Support plate; 110. Cylinder 1; 111. Cutting blade mounting plate; 112. Cutting blade; 113. Guide roller 3; 114. Guide roller 4; 115. Guide plate; 116. Air shaft; 117. Shaft support; 118. Electric telescopic rod; 119. Motor 2; 2. Feeding mechanism; 201. Material support frame; 202. Extension plate; 203. Slot; 204. Hinge seat 1; 205. Cylinder 2; 206. Connecting rod; 207. Hinge seat 2; 208. Pressure plate 1; 2 09. Slider 1; 210. Slide Rail 1; 211. Support Plate; 212. Motor 3; 213. Lead Screw 1; 214. Lead Screw Nut 1; 215. Moving Plate 1; 216. Slider 2; 217. Slide Rail 2; 218. Connecting Block; 219. Chain 1; 220. Drive Sprocket 1; 221. Driven Sprocket 1; 222. Motor 4; 3. Clamping Mechanism; 301. Pneumatic Gripper; 302. Slide Table Cylinder; 303. Lifting Frame; 304. Slider 3; 305. Slide Rail 3; 306. Motor 5; 307. Lead Screw 2; 308. Lead Screw Nut 2; 4. Winding Mechanism; 41. Base Plate; 42. Bracket; 43. Pressing Assembly; 4301. Pressing Roller; 4302. Side Plate; 430 3. Pressure plate 2; 4304. Cylinder 3; 4305. Moving plate 2; 4306. Moving block; 4307. Slider 4; 4308. Slide rail 4; 4309. Slider 5; 4310. Slide rail 5; 4311. Vertical plate; 4312. Extrusion roller 1; 4313. Extrusion shaft 1; 4314. Lead screw nut 3; 4315. Lead screw 3; 4316. Motor 6; 44. Winding assembly; 4401. Bidirectional lead screw; 4402. Slide rail 6; 4403. Slider 6; 4404. Motor 7; 4405. Winding roller mounting plate 1; 4406. Winding roller mounting plate 2; 4407. Fixed seat 1; 4408. Winding roller 1; 4409. Extrusion shaft 2; 4410. Extrusion roller 2; 44 11. Motor 8; 4412. Reducer; 4413. Drive sprocket 2; 4414. Chain 2; 4415. Driven sprocket 2; 4416. Fixed seat 2; 4417. Winding roller 2; 4418. Extrusion shaft 3; 4419. Extrusion wheel 3; 5. Attachment mechanism; 51. Lifting assembly; 5101. Lifting plate; 5102. Baffle; 5103. Slider 7; 5104. Slide rail 7; 5105. Motor 9; 5106. Lead screw 4; 5107. Lead screw nut 4; 52. Extrusion assembly; 5201. Extrusion shaft 4; 5202. Fixed seat 3; 5203. Extrusion shaft mounting plate; 5204. Extrusion wheel 4; 5205. Spring; 5206. Sliding sleeve; 5207. Guide rod. Detailed Implementation
[0018] To further illustrate the technical means and effects of the present invention in achieving its intended purpose, the following detailed description of the specific implementation methods, structures, features, and effects of the present invention, in conjunction with the accompanying drawings and preferred embodiments, is provided below.
[0019] Please see Figures 1-7 The present invention provides a technical solution: a fully automatic carbon fiber roller winding and forming device, including an unwinding mechanism 1, a feeding mechanism 2, a clamping mechanism 3, a winding mechanism 4 and an attaching mechanism 5. The feeding mechanism 2 is provided at the front end of the unwinding mechanism 1, the clamping mechanism 3 is provided between the unwinding mechanism 1 and the feeding mechanism 2, the winding mechanism 4 is provided at the rear end of the unwinding mechanism 1, and the attaching mechanism 5 is provided between the unwinding mechanism 1 and the winding mechanism 4.
[0020] The unwinding mechanism 1 in this embodiment includes an unwinding tray 101, which is rotatably mounted on one end of a support frame 102. A take-up tray 103 is disposed below the unwinding tray 101 and is connected to a second motor 119. The second motor 119 is mounted on the support frame 102. Two drive rollers 104 are rotatably mounted in the middle of the support frame 102. Carbon fiber cloth is located between the two drive rollers 104, and the upper and lower surfaces of the carbon fiber cloth are in contact with the two drive rollers 104 respectively. One of the drive rollers 104 is connected to the output shaft of a first motor 105, which is mounted on the support frame 102. During the unwinding process, the first motor... 105 drives the drive roller 104 to rotate. When the drive roller 104 rotates, it moves the carbon fiber cloth in contact with the drive roller 104, thereby realizing the unwinding of the carbon fiber cloth. A guide roller 106 is rotatably installed between the drive roller 104 and the take-up tray 103. A peeling plate 107 is provided on one side of the drive roller 104. A guide roller 108 is rotatably installed between the peeling plate 107 and the take-up tray 103. A support plate 109 is provided on one side of the peeling plate 107. The top of the support plate 109 is recessed inward to form multiple grooves. The grooves are used to reduce the contact area between the carbon fiber cloth and the support plate 109, thereby avoiding excessive adhesion of the carbon fiber cloth and preventing it from being unwound. The carbon fiber cloth is held by pneumatic grippers 301 (if the support plate 109 does not have a groove, the carbon fiber cloth has a large bonding area with the support plate 109, causing the carbon fiber cloth to adhere to the support plate 109, and the pneumatic grippers 301 cannot hold the carbon fiber cloth on the support plate 109). A gap slightly wider than the thickness of the release paper is formed between the peeling plate 107 and the support plate 109. Both the peeling plate 107 and the support plate 109 have inclined surfaces. Cylinders 110 are installed at both ends of the support plate 109. The piston rods of the two cylinders 110 are connected to both ends of the cutting blade mounting plate 111, and a cutting blade 1 is installed on the cutting blade mounting plate 111. 12. A guide roller 3 113 is provided above the end of the material receiving plate 109, and a guide roller 4 114 is provided above the guide roller 3 113. The guide roller 4 114 is rotatably mounted on the guide plate 115. The guide plate 115 is detachably mounted on the top of the support frame 102. Air shafts 116 are installed on both the feeding plate 101 and the receiving plate 103. Carbon fiber fabric roll and release paper roll are respectively tensioned on the two air shafts 116. Carbon fiber fabric roll is wound on the carbon fiber fabric roll, and the release paper roll is used to wind the release paper. One end of the air shaft 116 is rotatably mounted on the shaft support 117, and the shaft support 117 is mounted on the electric telescopic rod 118.When it is necessary to replace the carbon fiber fabric roll or release paper roll, the electric telescopic rod 118 drives the shaft support 117 to move downward, so that the shaft support 117 is away from the air shaft 116. At this time, the air shaft 116 vents and loosens the carbon fiber fabric roll or release paper roll. The carbon fiber fabric roll or release paper roll on the air shaft 116 is manually pulled out, and the new carbon fiber fabric roll or release paper roll is put on the air shaft 116. The air shaft 116 is vented to clamp the new carbon fiber fabric roll or release paper roll. The electric telescopic rod 118 drives the shaft support 117 to move upward, so that the shaft support 117 supports the air shaft 116, thereby facilitating the replacement of the carbon fiber fabric roll or release paper roll.
[0021] The feeding mechanism 2 in this embodiment includes a material support frame 201, which is a rectangular frame. One end of the material support frame 201 extends outward with two extension plates 202. The outer sides of the two extension plates 202 are provided with slots 203. A hinge seat 204 is installed on one side wall of the material support frame 201. A cylinder 205 is hinged to the hinge seat 204. The piston rod of the cylinder 205 is hinged to one end of a connecting rod 206. The connecting rod 206 has a Z-shaped structure. The middle part of the connecting rod 206 is hinged to the hinge seat 207. The hinge seat 207 is installed on the other side wall of the material support frame 201. The other end of the connecting rod 206 is connected to a pressure plate 208. The bottom of the pressure plate 208 is provided with an arc-shaped surface. The piston rod of cylinder 205 extends and drives one end of connecting rod 206 to swing downward, so that pressure plate 208 presses on carbon fiber cloth, thereby pressing one end of carbon fiber cloth onto the upper surface of the roller, so that one end of carbon fiber cloth is stuck to the upper surface of the roller.
[0022] In this embodiment, sliders 209 are installed on both sides of the material support frame 201. Slider 209 is slidably mounted on slide rail 210, which is mounted on support plate 211. Motor 212 is mounted on top of support plate 211. The output shaft of motor 212 is connected to lead screw 213, which is rotatably mounted on support plate 211. Lead screw nut 214 is fitted on lead screw 213 and mounted on material support frame 201. Support plate 211 is vertically mounted on the movable support frame 201. On plate 215, sliders 216 are installed at both ends of the movable plate 215. Slider 216 is slidably mounted on slide rail 217, which is mounted on the top of support frame 102. The movable plate 215 is connected to chain 219 via connecting block 218. Chain 219 is wound between drive sprocket 220 and driven sprocket 221. Both drive sprocket 220 and driven sprocket 221 are rotatably mounted on support frame 102. Drive sprocket 220 is mounted on the output shaft of motor 222. Motor 222 drives drive sprocket 220 to rotate, which in turn drives chain 219 to move. Connecting block 218 and movable plate 215 also move accordingly, thereby moving material support frame 201, extension plate 202, roller, and carbon fiber cloth, thus realizing the feeding of roller and carbon fiber cloth.
[0023] The clamping mechanism 3 in this embodiment includes two pneumatic grippers 301, which are respectively mounted on the slides of two slide cylinders 302. The two slide cylinders 302 are mounted on the inner sides of both ends of the lifting frame 303. The lifting frame 303 has a U-shaped structure. Slider 304 is mounted on the outer sides of both ends of the lifting frame 303. Slider 304 is slidably mounted on slide rail 305. Slide rail 305 is mounted on the side wall of support frame 102. Motor 5 306 is mounted on the side wall of support frame 102. The output shaft of motor 5 306 is connected to lead screw 2 307. Lead screw 2 307 is rotatably mounted on the side wall of support frame 102. Lead screw nut 2 308 is sleeved on lead screw 2 307. Lead screw nut 2 308 is mounted on lifting frame 303. The pneumatic grippers 301 are pushed by the slide cylinder 302 to move towards the carbon fiber cloth, so that the two pneumatic grippers 301 move to both sides of the carbon fiber cloth and clamp the two sides of the carbon fiber cloth. The position of the two pneumatic grippers 301 can be adjusted to ensure reliable clamping of the carbon fiber cloth.
[0024] The winding mechanism 4 in this embodiment includes a base plate 41, with brackets 42 installed at both ends of the base plate 41. A pressing assembly 43 is installed on each bracket 42, and a winding assembly 44 is installed in the middle of the base plate 41. The pressing assembly 43 includes a pressing roller 4301, with both ends of the pressing roller 4301 rotatably mounted on two side plates 4302. The two side plates 4302 are installed on both sides of the bottom of a second pressing plate 4303. The second pressing plate 4303 is connected to the piston rod of a third cylinder 4304. The third cylinder 4304 is mounted on a second moving plate 4305, with both ends of the second moving plate 4305 mounted on moving blocks 4306. A fourth slider 4307 is installed at the bottom of the moving block 4306, and the fourth slider 4307 is slidably mounted on a fourth slide rail 4. On 308, slide rail 4308 is installed on the top of bracket 42, slide block 5 4309 is installed on side plate 4302, slide block 5 4309 is slidably set on slide rail 5 4310, slide rail 5 4310 is installed on vertical plate 4311, vertical plate 4311 is vertically installed on the bottom of moving block 4306, multiple extrusion rollers 1 4312 are evenly spaced on pressure plate 2 4303, extrusion shaft 1 4313 is set below extrusion rollers 1 4312, and screw nut 3 4314 is also installed at the bottom of moving block 4306, screw nut 3 4314 is sleeved on screw 3 4315, screw 3 4315 is rotatably installed on the top of bracket 42, and screw 3 4315 is connected to the output shaft of motor 6 4316. By having multiple extrusion rollers 4312 in contact with the upper end face of extrusion shaft 4313, and the lower end face of extrusion shaft 4313 in contact with the upper end face of pressure roller 4301, the pressure roller 4301 is axially uniformly pressed under the action of multiple extrusion rollers 4312 and extrusion shaft 4313, effectively preventing deformation of pressure roller 4301.
[0025] The winding assembly 44 in this embodiment includes a bidirectional lead screw 4401, a first winding roller 4408, and a second winding roller 4417. The bidirectional lead screw 4401 is rotatably mounted on a base plate 41. Several slide rails 4402 are mounted on the base plate 41, and two sliders 4403 are slidably mounted on each slide rail 4402. The end of the bidirectional lead screw 4401 is connected to the output shaft of a motor 4404. Two bidirectional nuts are threaded onto the bidirectional lead screw 4401. When the bidirectional lead screw 4401 rotates, the two nuts move in opposite directions on the bidirectional lead screw 4401. The two bidirectional nuts are respectively mounted on the bottom of the first winding roller mounting plate 4405 and the second winding roller mounting plate 4406. The two sliders 4403 are respectively mounted on the bottom of the first winding roller mounting plate 4405 and the second winding roller mounting plate 4406. The first winding roller mounting plate 4405 is rotatably mounted via a fixing seat 4407. There is a winding roller 4408. Two extrusion shafts 4409 are mounted at intervals on a winding roller mounting plate 4405. Multiple extrusion rollers 4410 are evenly spaced on the winding roller mounting plate 4405. A motor 4411 is mounted at one end of the winding roller mounting plate 4405. The output shaft of the motor 4411 is connected to the input shaft of a reducer 4412. A drive sprocket 4413 is mounted on the output shaft of the reducer 4412. Wheel 4413 is connected to driven sprocket 4415 via chain 4414. Driven sprocket 4415 is mounted on the shaft of winding roller 4408. Winding roller 4417 is rotatably mounted on winding roller mounting plate 4406 via fixing seat 4416. Two extrusion shafts 4418 are spaced apart on winding roller mounting plate 4406. Multiple extrusion wheels 4419 are evenly spaced on winding roller mounting plate 4406. Through the contact between the multiple extrusion wheels 4419 and one side of the extrusion shafts 4418, and the other side of the extrusion shafts 4418 contacting the side of winding roller 4417, the action of the multiple extrusion wheels 4419 and extrusion shafts 4418 ensures uniform axial pressure on winding roller 4417, effectively preventing deformation of winding roller 4417.
[0026] The attachment mechanism 5 in this embodiment includes a lifting assembly 51 and a pressing assembly 52. Three sets of pressing assemblies 52 are installed on the lifting assembly 51. The lifting assembly 51 includes a lifting plate 5101. There are two lifting plates 5101. A baffle 5102 is connected between the two lifting plates 5101. A slider 5103 is installed on each of the two lifting plates 5101. The slider 5103 is slidably disposed on a slide rail 5104. The slide rail 5104 is installed on the side wall of the support frame 102. A motor 5105 is installed on the side wall of the support frame 102. The output shaft of the motor 5105 is connected to a lead screw 5106. The lead screw 5106 is rotatably mounted on the side wall of the support frame 102. A lead screw nut 5107 is sleeved on the lead screw 5106. The lead screw nut 5107 is installed on the lifting plate 5101.
[0027] The extrusion assembly 52 in this embodiment includes an extrusion shaft 5201, which is rotatably mounted on an extrusion shaft mounting plate 5203 via a fixing seat 5202. Multiple extrusion rollers 5204 are evenly spaced at the front end of the extrusion shaft mounting plate 5203. The extrusion shaft 5201 contacts the multiple extrusion rollers 5204, ensuring uniform axial pressure on the extrusion shaft 5201 under the action of the rollers, effectively preventing deformation. Multiple guide rods 5207 are evenly spaced at the rear end of the extrusion shaft mounting plate 5203. Springs 5205 are sleeved on the guide rods 5207, located between the extrusion shaft mounting plate 5203 and the baffle 5102. A sliding sleeve 5206 is provided on the guide rods 5207 and mounted on the baffle 5102. Motor 9 (5105) drives lead screw 4 (5106) to rotate, and lead screw 4 (5106) drives lead screw nut 4 (5107) to move. Lifting plate 5101, baffle 5102 and extrusion assembly 52 also move upward, so that the three extrusion shafts 4 (5201) come into contact with carbon fiber cloth and extrude the carbon fiber cloth to one side of the roller, so that the carbon fiber cloth adheres to one side of the roller. At the same time, the elastic force of spring 5205 can make the extrusion shafts 4 (5201) fit more closely with the carbon fiber cloth, preventing the carbon fiber cloth from not adhering firmly and affecting the winding and forming quality of carbon fiber cloth.
[0028] This embodiment also discloses a forming method based on the above-mentioned fully automatic carbon fiber roller winding forming device, including the following steps: Step 1: Unwind the carbon fiber fabric roll on the unwinding tray 101. The carbon fiber fabric is guided sequentially by guide roller 106 and drive roller 104 onto the peeling plate 107. The release paper on the carbon fiber fabric is conveyed from the upper surface of the peeling plate 107, passes through the gap between the peeling plate 107 and the support plate 109, and enters the inclined surface. Under the guidance of the inclined surface, the direction of movement is changed, thus creating a certain gap between the release paper and the carbon fiber fabric. The carbon fiber fabric moves along the support plate 109 under the guidance of the support plate 109, thereby peeling off the release paper from the carbon fiber fabric. The release paper then passes through guide roller 108 and enters the inclined surface. The material is fed into the receiving tray 103, which is driven by motor 119 to collect the carbon fiber cloth. The carbon fiber cloth moves along the receiving plate 109 under the drive of the drive roller 104. The slide cylinder 302 pushes the pneumatic gripper 301 to move towards the carbon fiber cloth, so that the two pneumatic grippers 301 move to both sides of the carbon fiber cloth and clamp the two sides of the carbon fiber cloth. Motor 306 drives the lead screw 307 to rotate, and the lead screw 307 drives the lead screw nut 308 to move. The lifting frame 303, the slide cylinder 302, and the pneumatic gripper 301 also move upward, thereby realizing the feeding of carbon fiber cloth. Step 2: Place the two shaft ends of the roller material into the slots 203 of the extension plate 202. The motor 4 222 drives the drive sprocket 1 220 to rotate. The drive sprocket 1 220 drives the chain 1 219 to move. The connecting block 218 and the moving plate 1 215 also move, thereby driving the material support frame 201, the extension plate 202 and the roller material to move towards the carbon fiber cloth. When the roller material moves to the carbon fiber cloth, the roller material continues to move a distance so that the carbon fiber cloth wraps one side of the roller material. After wrapping, the piston rod of the cylinder 2 205 extends and drives one end of the connecting rod 206 to swing downward, so that the pressure plate 1 208 presses on the carbon fiber cloth. The pneumatic gripper 301 releases the carbon fiber cloth. The motor 4 222 continues to drive the roller material and the carbon fiber cloth to move towards the winding mechanism 4, thereby realizing the feeding of the roller material and the carbon fiber cloth. Step 3: When the roller material and carbon fiber cloth are conveyed to the bonding mechanism 5, the motor 9 5105 drives the lead screw 4 5106 to rotate, the lead screw 4 5106 drives the lead screw nut 4 5107 to move, and the extrusion assembly 52 also moves upward. The three extrusion shafts 4 5201 extrude one side of the roller material, so that the carbon fiber cloth is bonded to one side of the roller material. Step 4: Motor 4222 continues to drive the roller material and carbon fiber cloth to the winding mechanism 4. Motor 7 4404 drives the bidirectional lead screw 4401 to rotate. The bidirectional lead screw 4401 drives the two bidirectional nuts to move in opposite directions. The two bidirectional nuts drive the winding roller mounting plate 1 4405 and the winding roller mounting plate 2 4406 to move, so that the winding roller 1 4408 and the winding roller 2 4417 move in opposite directions, thereby adjusting the distance between the winding roller 1 4408 and the winding roller 2 4417 to accommodate roller materials of different sizes. Motor 6 4316 drives the lead screw 3 4315 to rotate. The lead screw 3 4315 drives the lead screw nut 3 4314 to move. The moving block 4306, the moving plate 2 4305, the vertical plate 4311, and the pressure roller 4301 move, thereby adjusting the position of the pressure roller 4301 so that the pressure roller 4301 moves directly above the roller material, which can provide stable extrusion pressure and ensure the winding and forming quality. Step 5: Motor 3 212 drives lead screw 1 213 to rotate, and lead screw 1 213 drives lead screw nut 1 214 to move downward. The material support frame 201 and the roller also move downward, thus placing the roller between winding roller 1 4408 and winding roller 2 4417. Motor 4 222 drives drive sprocket 1 220 to rotate, and drive sprocket 1 220 drives chain 1 219 to move. Connecting block 218 and moving plate 1 215 also move, thus driving the material support frame 201 and extension plate 202 away from the roller. The cylinder 4304 moves the pressure plate 4303 downward, and the pressure roller 4301 also moves downward, so that the pressure roller 4301 presses on the roller material and the carbon fiber cloth. The motor 4411 drives the drive sprocket 4413 to rotate. The drive sprocket 4413 drives the driven sprocket 4415 to rotate through the chain 4414, thereby driving the winding roller 4408 to rotate. The winding roller 4408 drives the roller material to rotate, and the roller material drives the carbon fiber cloth to be wound on the roller material, thereby realizing the winding and forming of the carbon fiber roller.
[0029] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A fully automatic carbon fiber roller winding and forming device, characterized in that: It includes an unwinding mechanism (1), a feeding mechanism (2), a clamping mechanism (3), a winding mechanism (4), and an attaching mechanism (5). The unwinding mechanism (1) is provided with a feeding mechanism (2) at its front end, a clamping mechanism (3) is provided between the unwinding mechanism (1) and the feeding mechanism (2), a winding mechanism (4) is provided at its rear end, and an attaching mechanism (5) is provided between the unwinding mechanism (1) and the winding mechanism (4). The unwinding mechanism (1) includes a feeding tray (101), which is rotatably mounted on one end of a support frame (102). A take-up tray (103) is provided below the feeding tray (101). The take-up tray (103) is connected to a second motor (119), which is mounted on the support frame (102). Two drive rollers (104) are rotatably mounted in the middle of the support frame (102), one of which is connected to the output shaft of a first motor (105). The feeding mechanism (2) includes a material support frame (201). One end of the material support frame (201) extends outward with two extension plates (202). The outer sides of the two extension plates (202) are provided with slots (203). A hinge seat (204) is installed on one side wall of the material support frame (201). A cylinder (205) is hinged to the hinge seat (204). The piston rod of the cylinder (205) is hinged to one end of a connecting rod (206). The middle part of the connecting rod (206) is hinged to the hinge seat (207). The hinge seat (207) is installed on the other side wall of the material support frame (201). The other end of the connecting rod (206) is connected to a pressure plate (208). The clamping mechanism (3) includes two pneumatic grippers (301), which are respectively mounted on the slides of two slide cylinders (302). The two slide cylinders (302) are mounted on the inner sides of both ends of the lifting frame (303). The attachment mechanism (5) includes a lifting assembly (51) and a pressing assembly (52). Three sets of pressing assemblies (52) are installed on the lifting assembly (51). The lifting assembly (51) includes a lifting plate (5101). There are two lifting plates (5101). A baffle (5102) is connected between the two lifting plates (5101). A slider seven (5103) is installed on each of the two lifting plates (5101). The slider seven (5103) is slidably disposed on a slide rail seven (5104). The slide rail seven (5104) is installed on the side wall of the support frame (102).
2. The fully automatic carbon fiber roller winding and forming device according to claim 1, characterized in that: The motor (105) is mounted on the support frame (102). A guide roller (106) is rotatably mounted between the drive roller (104) and the receiving tray (103). A peeling plate (107) is provided on one side of the drive roller (104). A guide roller (108) is rotatably mounted between the peeling plate (107) and the receiving tray (103).
3. The fully automatic carbon fiber roller winding and forming device according to claim 2, characterized in that: A support plate (109) is provided on one side of the peeling plate (107). The top of the support plate (109) is recessed inward to form multiple grooves. Both the peeling plate (107) and the support plate (109) are provided with inclined surfaces. Cylinders (110) are installed at both ends of the support plate (109). The piston rods of the two cylinders (110) are respectively connected to both ends of the cutting blade mounting plate (111). A cutting blade (112) is installed on the cutting blade mounting plate (111). The upper part of the support plate (109) is... The square is provided with a guide roller three (113), and a guide roller four (114) is provided above the guide roller three (113). The guide roller four (114) is rotatably mounted on the guide plate (115). The guide plate (115) is detachably mounted on the top of the support frame (102). An air shaft (116) is installed on both the feeding plate (101) and the receiving plate (103). One end of the air shaft (116) is rotatably mounted on the shaft support (117). The shaft support (117) is mounted on the electric telescopic rod (118).
4. The fully automatic carbon fiber roller winding and forming device according to claim 1, characterized in that: The material support frame (201) has sliders (209) installed on both sides. Slider 1 (209) is slidably mounted on slide rail 1 (210). Slide rail 1 (210) is mounted on support plate (211). Motor 3 (212) is mounted on the top of support plate (211). The output shaft of motor 3 (212) is connected to lead screw 1 (213). Lead screw 1 (213) is rotatably mounted on support plate (211). Lead screw nut 1 (214) is sleeved on lead screw 1 (213). Lead screw nut 1 (214) is mounted on material support frame (201). Support plate (211) is vertically mounted on moving plate 1 (212). On 15), sliders 2 (216) are installed at both ends of the movable plate 1 (215). Slider 2 (216) is slidably mounted on slide rail 2 (217). Slide rail 2 (217) is mounted on the top of support frame (102). Movable plate 1 (215) is connected to chain 1 (219) through connecting block (218). Chain 1 (219) is wound between drive sprocket 1 (220) and driven sprocket 1 (221). Drive sprocket 1 (220) and driven sprocket 1 (221) are rotatably mounted on support frame (102). Drive sprocket 1 (220) is mounted on the output shaft of motor 4 (222).
5. The fully automatic carbon fiber roller winding and forming device according to claim 1, characterized in that: The lifting frame (303) has three sliders (304) installed on both outer sides. The sliders (304) are slidably mounted on the slide rails (305). The slide rails (305) are mounted on the side wall of the support frame (102). The support frame (102) has a motor (306) mounted on the side wall. The output shaft of the motor (306) is connected to the lead screw (307). The lead screw (307) is rotatably mounted on the side wall of the support frame (102). The lead screw nut (308) is sleeved on the lead screw (307). The lead screw nut (308) is mounted on the lifting frame (303).
6. The fully automatic carbon fiber roller winding and forming device according to claim 1, characterized in that: The winding mechanism (4) includes a base plate (41), with brackets (42) installed at both ends of the base plate (41). A pressing assembly (43) is installed on the brackets (42), and a winding assembly (44) is installed in the middle of the base plate (41). The pressing assembly (43) includes a pressing roller (4301), with both ends of the pressing roller (4301) rotatably mounted on two side plates (4302). The two side plates (4302) are mounted on both sides of the bottom of the second pressing plate (4303). The second pressing plate (4303) is connected to the piston rod of the third cylinder (4304). The third cylinder (4304) is mounted on the second moving plate (4305), with both ends of the second moving plate (4305) mounted on the moving block (4306). A fourth slider (4307) is installed at the bottom of the moving block (4306). The fourth slider (4307) slides... The movable block is mounted on slide rail four (4308), and slide block five (4309) is mounted on side plate (4302). Slide block five (4309) is slidably mounted on slide rail five (4310). Slide rail five (4310) is mounted on vertical plate (4311). Vertical plate (4311) is vertically mounted on the bottom of movable block (4306). Multiple extrusion rollers one (4312) are evenly spaced on pressure plate two (4303). Extrusion shaft one (4313) is set below extrusion roller one (4312). Screw nut three (4314) is also installed at the bottom of movable block (4306). Screw nut three (4314) is sleeved on screw three (4315). Screw three (4315) is rotatably mounted on the top of bracket (42). Screw three (4315) is connected to the output shaft of motor six (4316).
7. The fully automatic carbon fiber roller winding and forming device according to claim 6, characterized in that: The winding assembly (44) includes a bidirectional lead screw (4401), a first winding roller (4408), and a second winding roller (4417). The bidirectional lead screw (4401) is rotatably mounted on a base plate (41). Several slide rails (4402) are mounted on the base plate (41). Two sliders (4403) are slidably mounted on each slide rail (4402). The end of the bidirectional lead screw (4401) is connected to the output shaft of a seventh motor (4404). Two bidirectional nuts are threaded onto the bidirectional lead screw (4401). The two bidirectional nuts are respectively installed at the bottom of the first winding roller mounting plate (4405) and the second winding roller mounting plate (4406). The two sliders (4403) are respectively installed at the bottom of the first winding roller mounting plate (4405) and the second winding roller mounting plate (4406). A winding roller 1 (4408) is rotatably mounted on a winding roller mounting plate 1 (4405) via a fixed base 1 (4407). Two extrusion shafts 2 (4409) are spaced apart on the winding roller mounting plate 1 (4405). Multiple extrusion wheels 2 (4410) are evenly spaced on the winding roller mounting plate 1 (4405). A motor 8 (4411) is mounted on one end of the winding roller mounting plate 1 (4405). The output shaft of the motor 8 (4411) is connected to the input shaft of the reducer (4412). A drive sprocket 2 (4413) is mounted on the output shaft of the reducer (4412). The drive sprocket 2 (4413) is connected to the driven sprocket 2 (4415) via a chain 2 (4414). The driven sprocket 2 (4415) is mounted on the shaft of the winding roller 1 (4408).
8. The fully automatic carbon fiber roller winding and forming device according to claim 1, characterized in that: A motor nine (5105) is installed on the side wall of the support frame (102). The output shaft of the motor nine (5105) is connected to a lead screw four (5106). The lead screw four (5106) is rotatably mounted on the side wall of the support frame (102). A lead screw nut four (5107) is sleeved on the lead screw four (5106). The lead screw nut four (5107) is mounted on the lifting plate (5101). The extrusion assembly (52) includes an extrusion shaft four (5201). The extrusion shaft four (5201) is rotatably mounted on the extrusion assembly via a fixed seat three (5202). On the extrusion shaft mounting plate (5203), a plurality of extrusion rollers (5204) are evenly spaced at the front end of the extrusion shaft mounting plate (5203), and a plurality of guide rods (5207) are evenly spaced at the rear end of the extrusion shaft mounting plate (5203). A spring (5205) is sleeved on the guide rod (5207), and the spring (5205) is located between the extrusion shaft mounting plate (5203) and the baffle (5102). A sliding sleeve (5206) is provided on the guide rod (5207), and the sliding sleeve (5206) is installed on the baffle (5102).
9. A fully automated carbon fiber roller winding and forming method, characterized in that, Includes the following steps: Step 1: Unwind the carbon fiber fabric roll on the unwinding tray (101). The carbon fiber fabric is guided by the first guide roller (106) and the drive roller (104) into the peeling plate (107). The release paper on the carbon fiber fabric is conveyed from the upper surface of the peeling plate (107), passes through the gap between the peeling plate (107) and the support plate (109), and enters the inclined surface. Under the guidance of the inclined surface, the direction of movement is changed, thereby forming a certain gap between the release paper and the carbon fiber fabric. The carbon fiber fabric moves along the support plate (109) under the guidance of the support plate (109), thereby peeling off the release paper from the carbon fiber fabric. The release paper passes through the second guide roller (108) into the receiving tray (109). 03), the receiving tray (103) is driven by motor two (119) to collect the carbon fiber cloth. The carbon fiber cloth moves along the receiving plate (109) under the drive of the drive roller (104). The slide cylinder (302) pushes the pneumatic gripper (301) to move towards the carbon fiber cloth, so that the two pneumatic grippers (301) move to both sides of the carbon fiber cloth. The two pneumatic grippers (301) clamp the two sides of the carbon fiber cloth. Motor five (306) drives the screw two (307) to rotate. The screw two (307) drives the screw nut two (308) to move. The lifting frame (303), the slide cylinder (302), and the pneumatic gripper (301) also move upward, thereby realizing the feeding of carbon fiber cloth. Step 2: Place the two shaft ends of the roller material into the slot (203) of the extension plate (202). The motor four (222) drives the drive sprocket one (220) to rotate. The drive sprocket one (220) drives the chain one (219) to move. The connecting block (218) and the moving plate one (215) also move, thereby driving the material support frame (201), the extension plate (202) and the roller material to move towards the carbon fiber cloth. When the roller material moves to the carbon fiber cloth, the roller material continues to move a distance, so that the carbon fiber cloth wraps one side of the roller material. After the wrapping is completed, the piston rod of the cylinder two (205) extends and drives one end of the connecting rod (206) to swing downward, so that the pressure plate one (208) presses on the carbon fiber cloth. The pneumatic gripper (301) releases the carbon fiber cloth. The motor four (222) continues to drive the roller material and the carbon fiber cloth to move towards the winding mechanism (4), thereby realizing the feeding of the roller material and the carbon fiber cloth. Step 3: When the roller material and carbon fiber cloth are conveyed to the bonding mechanism (5), the motor nine (5105) drives the lead screw four (5106) to rotate, the lead screw four (5106) drives the lead screw nut four (5107) to move, and the extrusion assembly (52) also moves upward. The three extrusion shafts four (5201) extrude one side of the roller material, so that the carbon fiber cloth is bonded to one side of the roller material. Step 4: Motor 4 (222) continues to drive the roller material and carbon fiber cloth to the winding mechanism (4). Motor 7 (4404) drives the bidirectional lead screw (4401) to rotate. The bidirectional lead screw (4401) drives the two bidirectional nuts to move in opposite directions. The two bidirectional nuts drive the winding roller mounting plate 1 (4405) and the winding roller mounting plate 2 (4406) to move respectively, so that the winding roller 1 (4408) and the winding roller 2 (4417) move in opposite directions, thereby adjusting the winding roller 1 (4408) and the winding roller 2 (4417). The distance between the two winding rollers (4417) is adjusted to accommodate different sizes of roller material. The motor (4316) drives the lead screw (4315) to rotate. The lead screw (4315) drives the lead screw nut (4314) to move. The moving block (4306), the moving plate (4305), the vertical plate (4311), and the pressure roller (4301) move to adjust the position of the pressure roller (4301) so that the pressure roller (4301) moves directly above the roller material, which can provide stable extrusion pressure and ensure the winding forming quality. Step 5: Motor 3 (212) drives screw 1 (213) to rotate. Screw 1 (213) drives screw nut 1 (214) to move downward. The material support frame (201) and the roller also move downward, thus placing the roller between winding roller 1 (4408) and winding roller 2 (4417). Motor 4 (222) drives drive sprocket 1 (220) to rotate. Drive sprocket 1 (220) drives chain 1 (219) to move. Connecting block (218) and moving plate 1 (215) also move, thus driving the material support frame (201) and extension plate (202) to move away from each other. As the roller moves in the direction of the material, cylinder three (4304) pushes pressure plate two (4303) downward, and pressure roller (4301) also moves downward, so that pressure roller (4301) presses on the roller and carbon fiber cloth. Motor eight (4411) drives drive sprocket two (4413) to rotate. Drive sprocket two (4413) drives driven sprocket two (4415) to rotate through chain two (4414), thereby driving winding roller one (4408) to rotate. Winding roller one (4408) drives roller to rotate, and roller drives carbon fiber cloth to be wound on roller, thereby realizing the winding and forming of carbon fiber roller.
Citation Information
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