Photovoltaic frame and photovoltaic module

By setting through-holes in the photovoltaic frame, the problem of separating the laminate from the frame during photovoltaic module recycling is solved, achieving a more efficient recycling process.

CN121727488APending Publication Date: 2026-03-24CHANGSHU CANADIAN SOLAR ELECTRIC POWER TECHCO +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

When recycling existing photovoltaic modules, it is difficult to separate the laminate from the photovoltaic frame, resulting in low recycling efficiency.

Method used

Through-holes are provided on the top, side and reinforcing plates of the photovoltaic frame to reduce the contact area with the laminate, and the interconnected gap structure is designed to facilitate separation.

Benefits of technology

It improves the recycling efficiency of photovoltaic modules and simplifies the separation process of laminates from photovoltaic frames.

✦ Generated by Eureka AI based on patent content.

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Abstract

The photovoltaic frame comprises a top plate, a bottom plate arranged at the bottom of the top plate, a side plate connecting the top plate and the bottom plate and a reinforcing plate connecting the bottom plate and the side plate, and a mounting groove is defined by the top plate, the side plate and the reinforcing plate. The top plate is provided with one or more first notches penetrating through the top plate in the vertical direction. The top plate of the photovoltaic frame is provided with the first notch, so that the contact area of the top plate and the laminated part is reduced, the separation difficulty of the photovoltaic frame and the laminated part is reduced, and the recovery efficiency of the photovoltaic module is improved.
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Description

Technical Field

[0001] This invention belongs to the field of photovoltaic technology, specifically relating to a photovoltaic frame and a photovoltaic module. Background Technology

[0002] Existing photovoltaic (PV) modules typically consist of a laminate and a PV frame surrounding the edge of the laminate. The edge of the laminate is housed within a mounting groove on the PV frame, and an adhesive is applied to the contact area between the laminate and the PV frame to stably bond them together. However, separating the laminate from the PV frame during PV module recycling is difficult, resulting not only in low recycling efficiency of the PV modules but also in the difficulty of recovering intact laminates.

[0003] The information disclosed in this background section is intended only to enhance the understanding of the overall background of the invention and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Summary of the Invention

[0004] The purpose of this invention is to provide a photovoltaic frame that solves the problem of difficulty in separating the photovoltaic frame from the laminate.

[0005] To achieve the above objectives, a specific embodiment of the present invention provides a photovoltaic frame, which includes a top plate, a bottom plate disposed at the bottom of the top plate, a side plate connecting the top plate and the bottom plate, and a reinforcing plate connecting the bottom plate and the side plate. An installation groove is formed between the top plate, the side plate and the reinforcing plate, and the top plate has one or more first notches that penetrate the top plate in a vertical direction.

[0006] In one or more embodiments of the present invention, the top plate includes a first edge extending to the side plate and a second edge disposed on the opposite side of the first edge, the first notch extending from the first edge to the second edge.

[0007] In one or more embodiments of the present invention, one or more second notches are provided on the side plate, which extend horizontally through the side plate and into the mounting groove.

[0008] In one or more embodiments of the invention, the side panel includes a third edge extending to the top panel, and the second notch extends to the third edge.

[0009] In one or more embodiments of the present invention, the first notch extends to the third edge and communicates with the second notch.

[0010] In one or more embodiments of the present invention, the reinforcing plate includes a first reinforcing plate parallel to the top plate and a second reinforcing plate perpendicular to the first reinforcing plate, wherein an mounting groove is formed between the first reinforcing plate, the top plate and the side plate, and the first reinforcing plate has one or more third notches penetrating the first reinforcing plate in a vertical direction.

[0011] In one or more embodiments of the present invention, the first reinforcing plate includes a fourth edge extending to the side plate and a fifth edge disposed on the opposite side of the fourth edge, and the third notch extends from the fourth edge to the fifth edge.

[0012] In another aspect, the present invention provides a photovoltaic module, which includes a laminate and a first photovoltaic frame mounted on two opposite edges of the laminate, wherein the length of the first photovoltaic frame is less than the length of its adjacent edge of the laminate, and the first photovoltaic frame adopts the aforementioned photovoltaic frame.

[0013] In one or more embodiments of the present invention, the photovoltaic module further includes a second photovoltaic frame mounted on two opposite edges of the laminate, wherein the first photovoltaic frame and the second photovoltaic frame are mounted on two adjacent edges of the laminate, the length of the second photovoltaic frame is less than the length of its adjacent edge of the laminate, and the second photovoltaic frame adopts the aforementioned photovoltaic frame.

[0014] In one or more embodiments of the present invention, one edge of the laminate is provided with a plurality of spaced first photovoltaic frames.

[0015] In one or more embodiments of the present invention, one edge of the laminate is provided with a plurality of spaced second photovoltaic frames.

[0016] Compared with the prior art, the present invention provides a first notch on the top plate of the photovoltaic frame, which reduces the contact area between the top plate and the laminate, reduces the difficulty of separating the photovoltaic frame from the laminate, and improves the recycling efficiency of the photovoltaic module. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the photovoltaic frame in Embodiment 1 of the present invention;

[0019] Figure 2 This is another three-dimensional structural diagram of the photovoltaic frame in Embodiment 1 of the present invention;

[0020] Figure 3 This is an exploded view of the photovoltaic frame in Embodiment 1 of the present invention;

[0021] Figure 4 This is a planar structural diagram of the photovoltaic module in Embodiment 2 of the present invention;

[0022] Figure 5 This is a planar structural diagram of the photovoltaic module in Embodiment 3 of the present invention;

[0023] Figure 6 This is a planar structural diagram of the photovoltaic module in Embodiment 4 of the present invention.

[0024] Explanation of main reference numerals: 100, photovoltaic frame; 110, top plate; 111, first notch; 112, first edge; 113, second edge; 120, bottom plate; 130, side plate; 131, second notch; 132, third edge; 140, reinforcing plate; 141, first reinforcing plate; 1411, third notch; 1412, fourth edge; 1413, fifth edge; 142, second reinforcing plate; 200, photovoltaic module; 210, laminate; 220, first photovoltaic frame; 230, second photovoltaic frame. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0026] Example 1:

[0027] Reference Figures 1 to 3 As shown, this embodiment provides a photovoltaic frame 100, which includes a top plate 110, a bottom plate 120 disposed at the bottom of the top plate 110, a side plate 130 connecting the top plate 110 and the bottom plate 120, and a reinforcing plate 140 connecting the bottom plate 120 and the side plate 130. A mounting groove is formed between the top plate 110, the side plate 130 and the reinforcing plate 140. The mounting groove is used to accommodate the edge of the laminate 210. The top plate 110 has a plurality of first notches 111 that penetrate the top plate 110 in a vertical direction.

[0028] In this embodiment, after the first notch 111 is opened on the top plate 110, the contact area between the top plate 110 and the laminate 210 can be reduced, making it easier to separate the photovoltaic frame 100 from the laminate 210 when the laminate 210 is subsequently recycled.

[0029] Reference Figure 1 and Figure 3 As shown, the top plate 110 in this embodiment includes a first edge 112 extending to the side plate 130 and a second edge 113 disposed on the opposite side of the first edge 112. The first notch 111 extends from the first edge 112 to the second edge 113 to maximize the size of the first notch 111 and further reduce the contact area between the top plate 110 and the laminate 210.

[0030] Reference Figure 1 and Figure 3 As shown, in this embodiment, the side plate 130 has several second notches 131 that penetrate the side plate 130 horizontally and extend to the mounting groove. The second notches 131 can reduce the contact area between the side plate 130 and the laminate 210, and further reduce the difficulty of separating the photovoltaic frame 100 from the laminate 210.

[0031] It should be understood that, considering the second notch 131 is located on the side of the laminate 210, after the photovoltaic frame 100 and the laminate 210 are assembled, the second notch 131 can be selectively sealed. For example, a sealing structure can be formed at the second notch 131 by applying sealant, and the sealing structure can be used to seal the second notch 131. When recycling the laminate 210, the sealing structure is removed first, and then the photovoltaic frame 100 and the laminate 210 are separated.

[0032] To further increase the size of the second notch 131, the side plate 130 in this embodiment includes a third edge 132 extending to the top plate 110, and the second notch 131 extends to the third edge 132, that is, one side of the second notch 131 extends to the top plate 110.

[0033] Furthermore, in this embodiment, the first notch 111 extends to the third edge 132, and the first notch 111 communicates with the second notch 131, so as to expose more of the laminate 210 at the first notch 111 and the second notch 131, thereby reducing the contact area between the top plate 110 and the side plate 130 and the laminate 210.

[0034] Reference Figure 2 As shown, the reinforcing plate 140 in this embodiment includes a first reinforcing plate 141 parallel to the top plate 110 and a second reinforcing plate 142 perpendicular to the first reinforcing plate 141. An mounting groove is formed between the first reinforcing plate 141, the top plate 110, and the side plate 130. The first reinforcing plate 141 has several third notches 1411 penetrating vertically through it. The third notches 1411 reduce the contact area between the first reinforcing plate 141 and the laminate 210, further reducing the difficulty of separating the photovoltaic frame 100 from the laminate 210.

[0035] Reference Figure 2 and Figure 3 As shown, in this embodiment, the first reinforcing plate 141 includes a fourth edge 1412 extending to the side plate 130 and a fifth edge 1413 disposed on the opposite side of the fourth edge 1412. The third notch 1411 extends from the fourth edge 1412 to the fifth edge 1413 to increase the size of the third notch 1411 as much as possible, thereby further reducing the contact area between the first reinforcing plate 141 and the laminate 210.

[0036] Example 2:

[0037] Reference Figure 4 As shown, this embodiment provides a photovoltaic module 200, which includes a laminate 210 and a first photovoltaic frame 220 installed on two opposite edges of the laminate 210. The length of the first photovoltaic frame 220 is less than the length of the adjacent edge of the laminate 210. The first photovoltaic frame 220 adopts the photovoltaic frame 100 in Embodiment 1. The corresponding edge of the laminate 210 is received in the mounting groove of the first photovoltaic frame 220. The edge of the laminate 210 not covered by the mounting groove is coated with sealant for sealing treatment.

[0038] Example 3:

[0039] Reference Figure 5 As shown, this embodiment provides a photovoltaic module 200. The difference between this photovoltaic module 200 and Embodiment 2 is that it further includes a second photovoltaic frame 230 installed on two opposite edges of the laminate 210. The first photovoltaic frame 220 and the second photovoltaic frame 230 are installed on two adjacent edges of the laminate 210. The length of the second photovoltaic frame 230 is less than the length of its adjacent edge of the laminate 210. The second photovoltaic frame 230 adopts the photovoltaic frame 100 in Embodiment 1. The corresponding edge of the laminate 210 is received in the mounting groove of the second photovoltaic frame 230.

[0040] Example 4:

[0041] Reference Figure 6 As shown, this embodiment provides a photovoltaic module 200. The difference between this photovoltaic module 200 and Embodiment 3 is that it has multiple spaced first photovoltaic frames 220 and multiple spaced second photovoltaic frames 230 on its corresponding edges.

[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0043] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A photovoltaic frame, characterized in that, The photovoltaic frame includes a top plate, a bottom plate located at the bottom of the top plate, a side plate connecting the top plate and the bottom plate, and a reinforcing plate connecting the bottom plate and the side plate. An installation groove is formed between the top plate, the side plate, and the reinforcing plate. The top plate has one or more first notches that penetrate the top plate in a vertical direction.

2. The photovoltaic frame according to claim 1, characterized in that, The top plate includes a first edge extending to the side plate and a second edge located on the opposite side of the first edge, the first notch extending from the first edge to the second edge.

3. The photovoltaic frame according to claim 1, characterized in that, One or more second notches are provided on the side plate, which penetrate the side plate horizontally and extend to the mounting groove.

4. The photovoltaic frame according to claim 3, characterized in that, The side panel includes a third edge extending to the top panel, and the second notch extends to the third edge.

5. The photovoltaic frame according to claim 4, characterized in that, The first gap extends to the third edge and connects with the second gap.

6. The photovoltaic frame according to claim 1, characterized in that, The reinforcing plate includes a first reinforcing plate parallel to the top plate and a second reinforcing plate perpendicular to the first reinforcing plate. An installation groove is formed between the first reinforcing plate, the top plate, and the side plate. The first reinforcing plate has one or more third notches that penetrate the first reinforcing plate in a vertical direction.

7. The photovoltaic frame according to claim 6, characterized in that, The first reinforcing plate includes a fourth edge extending to the side plate and a fifth edge disposed on the opposite side of the fourth edge, and the third notch extends from the fourth edge to the fifth edge.

8. A photovoltaic module, characterized in that, The photovoltaic module includes a laminate and a first photovoltaic frame mounted on two opposite edges of the laminate. The length of the first photovoltaic frame is less than the length of its adjacent edge of the laminate. The first photovoltaic frame adopts the photovoltaic frame as described in any one of claims 1 to 7.

9. The photovoltaic module according to claim 8, characterized in that, The photovoltaic module further includes a second photovoltaic frame mounted on two opposite edges of the laminate. The first photovoltaic frame and the second photovoltaic frame are mounted on two adjacent edges of the laminate. The length of the second photovoltaic frame is less than the length of its adjacent edge of the laminate. The second photovoltaic frame adopts the photovoltaic frame as described in any one of claims 1 to 7.

10. The photovoltaic module according to claim 9, characterized in that, One edge of the laminate is provided with a plurality of spaced first photovoltaic frames; and / or One edge of the laminate is provided with a plurality of spaced second photovoltaic frames.