Nitrogen-filling pulping equipment and pulping process

Abstract

The invention discloses nitrogen charging pulping equipment which comprises a cleaning mechanism, one end of the cleaning mechanism is connected with a material distributing mechanism, the material distributing mechanism comprises an outer cover, a groove is formed in the outer wall of one side of the outer cover, a rotating disc is arranged in the groove, a plurality of empty grooves are formed in the rotating disc, a through hole is formed in the outer wall of one side of the outer cover, and the through hole is communicated with the groove. The center axis of the through hole coincides with the center axis of the outer cover, the through hole is located in the upper position of the outer cover, the diameter of the through hole is equal to the diameter of the empty groove, a plurality of second liquid leakage holes are formed in the inner wall of one side of the outer cover, the outer wall of one side of the outer cover is connected with a motor, and one end of the motor is connected with a connecting shaft. The connecting shaft penetrates through the rotating disc to be connected with a connector, the connector is fixed to the outer wall of one side of the rotating disc, and the nitrogen charging pulping equipment and the pulping process have the advantages that the feeding speed can be automatically adjusted according to the grinding speed, and the grinding efficiency of the electric rotating disc is improved to the maximum extent while the grinding quality is guaranteed.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of soybean pulping, and particularly relates to a nitrogen-filled pulping equipment and a pulping process. BACKGROUND

[0002] Soy milk is a milky liquid product with good extraction properties and a milky white to light yellow color after grinding of soybeans. First, soy milk is prepared by pulping of soybeans, and then post-processing such as sterilization is performed to obtain soy milk.

[0003] In the pulping process of soybeans, the soybeans are usually broken or ground. Since the soybeans contain unsaturated fatty acids and fatty oxidation enzymes, the fatty oxidation enzymes can catalyze the fatty oxidation reaction, and then produce substances with a soybean odor.

[0004] In order to reduce the soybean odor, most factories use a nitrogen environment for pulping to avoid the generation of oxidation reaction. Since manual grinding is difficult to produce in a nitrogen environment, an automatic pulping equipment is used for pulping. However, the automatic pulping equipment cannot adjust the feeding speed, and cannot perceive the grinding process of the grinding disc as compared with manual grinding. If the feeding speed is too fast, the soybeans are not completely ground before being discharged, resulting in waste. If the feeding speed is too slow, the pulping efficiency is reduced. SUMMARY

[0005] The present application discloses a nitrogen-filled pulping equipment and a pulping process, which aims to solve the technical problem that the automatic pulping equipment cannot adjust the feeding speed, and the feeding speed is too fast or too slow to affect the pulping quality.

[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0007] A nitrogen-filled pulping equipment, comprising a cleaning mechanism, one end of the cleaning mechanism is connected with a material distribution mechanism, the material distribution mechanism comprises an outer cover, a recess is arranged on one side of the outer wall of the outer cover, and a rotating disc is arranged in the recess, a plurality of grooves are arranged on the rotating disc, a through hole is arranged on one side of the outer wall of the outer cover, the center axis of the through hole coincides with the center axis of the outer cover, the through hole is located at the upper position of the outer cover, the diameter of the through hole is equal to the diameter of the groove, a plurality of second liquid leakage holes are arranged on one side of the inner wall of the outer cover, a motor is connected with one side of the outer wall of the outer cover, one end of the motor is connected with a connecting shaft, the connecting shaft penetrates through the rotating disc and is connected with a connector, the connector is fixed on one side of the outer wall of the rotating disc, one side of the through hole is connected with a pulping mechanism, the pulping mechanism comprises a connecting pipe, one end of the connecting pipe is connected with the through hole, a hopper is connected with the bottom end of the connecting pipe, a corrugated hose is connected with the bottom end of the hopper, an electric grinding disc is connected with the bottom end of the corrugated hose, a drainage groove is connected with one side of the electric grinding disc, and a pressure plate is arranged on the inner wall of the bottom end of the drainage groove.

[0008] Equipped with a feeding mechanism, soybeans are collected at the lower end of the washing mechanism after entering. When an empty trough in the turntable rotates to its lower position, the soybeans enter the trough and rotate with it until they reach the top. From there, the soybeans enter the pulping mechanism through a through-hole. Any residual liquid in the soybeans is discharged through a second drain hole, and the flow rate is further slowed by a funnel, ensuring that the soybeans enter the electric grinding disc evenly. This guarantees the grinding precision of the soybeans and reduces waste during grinding. Simultaneously, when the slurry enters the diversion trough, a pressure plate detects whether liquid is flowing through it. If no liquid flows through for an extended period, the equipment automatically controls the motor to adjust the turntable speed, thus automatically adjusting the feeding speed according to the grinding rate. This maximizes the grinding efficiency of the electric turntable while ensuring grinding quality.

[0009] In a preferred embodiment, the electric turntable includes a feed hole, and a ball bearing seal is provided on the inner wall of the top of the feed hole. The ball bearing seal is also connected to the bottom end of the corrugated hose. A motor housing is provided at the bottom of the electric turntable for driving the electric turntable. One end of the drainage channel is connected to a drainage pipe. The cleaning mechanism includes a feed tank with an inclined inner wall. A feed inlet is provided at the top of the feed tank and connected to a conveying device. Multiple leakage holes are provided on the inner wall of the bottom of the feed tank. Multiple protrusions are provided on the inner wall of the top of the feed tank. Multiple high-pressure nozzles are provided on one inner wall of the feed tank, and the multiple high-pressure nozzles are placed at an angle. One end of the head is connected to a liquid-passing pipe, the bottom end of which is connected to a water tank. The top of the water tank has a liquid inlet. The bottom end of the electric grinding disc is connected to a sealing box. The top of the sealing box is also connected to the outer wall of the connecting pipe, and a sealing ring is provided at the connection. The other side of the sealing box is connected to a drainage channel, and a sealing ring is also provided at the connection. A nitrogen filling machine is provided on one outer wall of the sealing box. The nitrogen filling machine includes an air inlet pipe, which is connected to the inner wall of the sealing box. A waste liquid tank is connected to one outer wall of the sealing box. A waste outlet is provided on one side of the waste liquid tank. A bracket is connected to the bottom end of the waste liquid tank. A second bracket is connected to the bottom end of the water tank. A third bracket is connected to one side of the feed hopper.

[0010] By incorporating a nitrogen filler and a sealed box, part of the pulping mechanism is contained within the sealed box, which creates a relatively sealed environment. This ensures that the pulping process is conducted in a nitrogen environment, preventing the formation of a beany smell. Furthermore, the sealed box further reduces the nitrogen filling range, thereby lowering nitrogen consumption, saving costs, and improving the maintenance efficiency of the nitrogen filler.

[0011] A pulping process includes the following specific steps:

[0012] S1: Soaking soybeans: Soaking soybean raw materials for later use;

[0013] S2: Entering the grinding equipment: The soaked soybeans, along with water, enter the grinding equipment;

[0014] S3: Cleaning and Filtration: The soybeans are cleaned and filtered through the equipment's cleaning mechanism;

[0015] S4: Batch processing: The processed soybeans are processed in batches using the equipment's feeding mechanism;

[0016] S5: Nitrogen filling: Using a nitrogen filling machine to fill the sealed chamber with nitrogen to create a nitrogen environment;

[0017] S6: Pulping: The soybeans, after being processed in batches, are fed into an electric grinding disc and pulped in a nitrogen environment;

[0018] S7: Collect slurry: Collect slurry through the drainage pipe, and seal immediately after collecting a certain amount of slurry;

[0019] S8: Filtration: Filter the collected slurry to remove the residue and obtain the finished slurry;

[0020] In step S3, the operation method for cleaning the filter water is to rinse it under high pressure, remove the residual water on the surface of the soybeans, and then drain the water.

[0021] First, the soybeans are soaked. Then, the soaking water and soybeans are fed into the feeding tank for further processing, reducing manual cleaning steps and improving work efficiency. At the same time, when the soybeans enter the feeding tank, the surface of the soybeans is washed by high-pressure nozzles, causing the soybeans to move along the inner wall of the feeding tank. When they come into contact with the raised strips on the upper part of the inner wall of the feeding tank, the skin of the soybeans is cleaned a second time. Wastewater is discharged through the drain hole, thus ensuring the cleaning quality of the soybean surface and ensuring the taste of the pulp.

[0022] As described above, a nitrogen-filled grinding equipment includes a cleaning mechanism. One end of the cleaning mechanism is connected to a distributing mechanism. The distributing mechanism includes an outer cover. A groove is provided on one side of the outer wall of the outer cover, and a turntable is disposed in the groove. The turntable has multiple empty slots. A through hole is provided on one side of the outer wall of the outer cover. The central axis of the through hole coincides with the central axis of the outer cover, and the through hole is located at the upper part of the outer cover. The diameter of the through hole is equal to the diameter of the empty slots. Multiple second leakage holes are provided on one side of the inner wall of the outer cover. A motor is connected to the outer wall of the rotary table. One end of the motor is connected to a connecting shaft, which passes through the rotary table and connects to a connector. The connector is fixed to one side of the outer wall of the rotary table. A pulping mechanism is connected to one side of the outer wall of the through hole. The pulping mechanism includes a connecting pipe, one end of which is connected to the through hole. A funnel is connected to the bottom end of the connecting pipe, and a corrugated hose is connected to the bottom end of the funnel. An electric grinding disc is connected to the bottom end of the electric grinding disc, and a flow channel is connected to one side of the electric grinding disc. A pressure plate is provided on the inner wall of the bottom end of the flow channel. The nitrogen-filled grinding equipment and pulping process provided by this invention have the technical effect of automatically adjusting the feeding speed according to the grinding speed, maximizing the grinding efficiency of the electric rotary table while ensuring grinding quality. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a nitrogen-filled grinding equipment proposed in this invention.

[0024] Figure 2 This is a schematic diagram of the cleaning mechanism of a nitrogen-filled grinding equipment proposed in this invention.

[0025] Figure 3 This is a schematic diagram of the material distribution mechanism of a nitrogen-filled grinding equipment proposed in this invention.

[0026] Figure 4 This is a schematic diagram of the pulping mechanism of a nitrogen-filled pulping device proposed in this invention.

[0027] Figure 5 This is an overall flow chart of a pulping process proposed in this invention.

[0028] In the diagram: 1. Cleaning mechanism; 2. Distributing mechanism; 3. Pulping mechanism; 4. Sealing box; 5. Air inlet pipe; 6. Nitrogen filling machine; 7. Waste liquid tank; 8. Waste outlet; 9. Support; 10. Second support; 11. Third support; 12. Feeding bucket; 13. Feed inlet; 14. Raised strip; 15. Drain hole; 16. Liquid passage pipe; 17. Water tank; 18. Liquid inlet; 19. High-pressure nozzle; 20. Turntable; 21. Empty tank; 22. Outer cover; 23. Through hole; 24. Motor; 25. Connecting shaft; 26. Second drain hole; 27. Connector; 28. Connecting pipe; 29. ​​Funnel; 30. Corrugated hose; 31. Ball bearing seal; 32. Electric grinding disc; 33. Motor box; 34. Drainage trough; 35. Drainage pipe. Detailed Implementation

[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0030] The nitrogen-filled grinding equipment and pulping process disclosed in this invention are mainly applied to soybean grinding.

[0031] Reference Figures 1-4 A nitrogen-filled pulping device and pulping process are disclosed, comprising a cleaning mechanism 1, one end of which is connected to a distributing mechanism 2. The distributing mechanism 2 includes an outer cover 22, one side of which has a groove, and a turntable 20 is disposed in the groove. The turntable 20 has multiple empty slots 21. One side of which has a through hole 23, the central axis of which coincides with the central axis of which is located at the upper part of which is located. The diameter of the through hole 23 is equal to the diameter of the empty slots 21. One side of which has a multiple second leakage holes 26 are disposed on the inner wall of which is a side ... A motor 24 is connected, and one end of the motor 24 is connected to a connecting shaft 25. The connecting shaft 25 passes through the turntable 20 and is connected to a connector 27. The connector 27 is fixed to one side of the outer wall of the turntable 20. One side of the outer wall of the through hole 23 is connected to a pulping mechanism 3. The pulping mechanism 3 includes a connecting pipe 28. One end of the connecting pipe 28 is connected to the through hole 23. The bottom end of the connecting pipe 28 is connected to a funnel 29. The bottom end of the funnel 29 is connected to a corrugated hose 30. The bottom end of the corrugated hose 30 is connected to an electric grinding disc 32. One side of the electric grinding disc 32 is connected to a diversion groove 34. A pressure plate is provided on the inner wall of the bottom end of the diversion groove 34.

[0032] Reference Figure 3 and Figure 4In a preferred embodiment, the electric turntable 32 includes a feed hole, and a ball seal ring 31 is provided on the inner wall of the top of the feed hole. The ball seal ring 31 is also connected to the bottom end of the corrugated hose 30. A motor housing 33 is provided at the bottom end of the electric turntable 32. The motor housing 33 is used to drive the electric turntable 32. One end of the drainage groove 34 is connected to a drainage pipe 35.

[0033] Reference Figure 2 In a preferred embodiment, the cleaning mechanism 1 includes a feeding barrel 12 with an inclined inner wall. The top of the feeding barrel 12 is provided with a feeding port 13, which is connected to a conveying device. The bottom inner wall of the feeding barrel 12 is provided with a plurality of leakage holes 15, and the top inner wall of the feeding barrel 12 is provided with a plurality of protrusions 14.

[0034] Reference Figure 2 In a preferred embodiment, a plurality of high-pressure nozzles 19 are provided on one inner wall of the feed tank 12. The plurality of high-pressure nozzles 19 are placed at an angle. One end of the plurality of high-pressure nozzles 19 is connected to a liquid passage pipe 16. The bottom end of the liquid passage pipe 16 is connected to a water tank 17. The top of the water tank 17 is provided with a liquid inlet 18.

[0035] Reference Figure 1 In a preferred embodiment, the bottom end of the electric grinding disc 32 is connected to a sealing box 4, the top end of the sealing box 4 is connected to the outer wall of the connecting pipe 28, and a sealing ring is provided at the connection. The other side of the sealing box 4 is connected to the drainage groove 34, and a sealing ring is provided at the connection. A nitrogen filling machine 6 is provided on one outer wall of the sealing box 4. The nitrogen filling machine 6 includes an air inlet pipe 5, which is connected to the inner wall of the sealing box 4.

[0036] Reference Figure 1 In a preferred embodiment, a waste liquid tank 7 is connected to one outer wall of the sealed box 4, a waste discharge port 8 is provided on one side of the waste liquid tank 7, a bracket 9 is connected to the bottom end of the waste liquid tank 7, a second bracket 10 is connected to the bottom end of the water tank 17, and a third bracket 11 is connected to one side of the feed bucket 12.

[0037] Reference Figure 5 A pulping process, comprising the following specific steps:

[0038] S1: Soaking: Prepare soybean raw materials and soak them for later use;

[0039] S2: Entering the grinding equipment: The soaked soybeans, along with water, enter the grinding equipment;

[0040] S3: Cleaning and filtration: The soybeans are cleaned and filtered through the cleaning mechanism 1 of the equipment;

[0041] S4: Batch processing: The processed soybeans are processed in batches through the feeding mechanism 2 of the equipment;

[0042] S5: Nitrogen filling: Use a nitrogen filling machine to fill nitrogen into the sealed box 4 in 6 directions to create a nitrogen environment;

[0043] S6: Pulping: The soybeans, after being processed in batches, enter the electric grinding disc 32 and are pulped in a nitrogen environment;

[0044] S7: Collect slurry: Collect slurry through drainage pipe 35, and seal immediately after collecting a certain amount of slurry;

[0045] S8: Filtration: Filter the collected slurry to remove the residue and obtain the finished slurry.

[0046] Reference Figure 5 In a preferred embodiment, S3, the operation of cleaning the filter water is to rinse it under high pressure, and then drain the water after rinsing off the residual water on the surface of the soybeans.

[0047] Working principle: When soybeans enter the washing mechanism 1, they are collected at the lower end of the washing mechanism 1. When a certain empty slot 21 in the turntable 20 rotates to the bottom of the turntable 20, the soybeans enter the empty slot 21 and rotate with the turntable 20 until they rotate to the top. Then, the soybeans enter the pulping mechanism 3 through the through hole 23. The liquid remaining in the soybeans is discharged through the second drain hole 26 and then further slowed down by the funnel 29, so that the soybeans can enter the electric grinding disc 32 evenly, thereby ensuring the grinding accuracy of the soybeans and further reducing the waste during soybean grinding. At the same time, when the pulp enters the diversion trough 34, the pressure plate can detect whether there is liquid passing through the diversion trough 34. If no liquid passes through for a long time, the equipment will automatically control the motor 24 to control the rotation speed of the turntable 20, thereby automatically adjusting the feeding speed according to the grinding speed. This maximizes the grinding efficiency of the electric turntable 32 while ensuring the grinding quality.

[0048] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A nitrogen-filled grinding equipment, comprising a cleaning mechanism (1), characterized in that, One end of the cleaning mechanism (1) is connected to a dispensing mechanism (2). The dispensing mechanism (2) includes an outer cover (22). A groove is provided on one side of the outer wall of the outer cover (22), and a turntable (20) is provided in the groove. A plurality of empty slots (21) are provided on the turntable (20). A through hole (23) is provided on one side of the outer wall of the outer cover (22). The central axis of the through hole (23) coincides with the central axis of the outer cover (22), and the through hole (23) is located at the upper position of the outer cover (22). The diameter of the through hole (23) is equal to the diameter of the empty slot (21). A plurality of second leakage holes (26) are provided on one side of the inner wall of the outer cover (22). A motor (24) is connected to one side of the outer wall of the outer cover (22). One end of the turntable (20) is connected to a connecting shaft (25), which passes through the turntable (20) and is connected to a connector (27). The connector (27) is fixed to one side of the outer wall of the turntable (20). One side of the outer wall of the through hole (23) is connected to a pulping mechanism (3). The pulping mechanism (3) includes a connecting pipe (28). One end of the connecting pipe (28) is connected to the through hole (23). The bottom end of the connecting pipe (28) is connected to a funnel (29). The bottom end of the funnel (29) is connected to a corrugated hose (30). The bottom end of the corrugated hose (30) is connected to an electric grinding disc (32). One side of the electric grinding disc (32) is connected to a flow channel (34). The bottom inner wall of the flow channel (34) is provided with a pressure plate.

2. The nitrogen-filled pulping equipment according to claim 1, characterized in that, The electric turntable (32) includes a feed hole, and a ball seal ring (31) is provided on the inner wall of the top of the feed hole. The ball seal ring (31) is also connected to the bottom end of the corrugated hose (30). A motor box (33) is provided at the bottom end of the electric turntable (32). The motor box (33) is used to drive the electric turntable (32). One end of the drainage groove (34) is connected to a drainage pipe (35).

3. The nitrogen-filled pulping equipment according to claim 1, characterized in that, The cleaning mechanism (1) includes a feeding barrel (12), the inner wall of the feeding barrel (12) is inclined, the top of the feeding barrel (12) is provided with a feeding port (13), the feeding port (13) is connected to a conveying device, the bottom inner wall of the feeding barrel (12) is provided with a plurality of leakage holes (15), and the top inner wall of the feeding barrel (12) is provided with a plurality of protrusions (14).

4. The nitrogen-filled pulping equipment according to claim 3, characterized in that, The inner wall of one side of the feed barrel (12) is provided with a plurality of high-pressure nozzles (19), which are placed at an angle. One end of the plurality of high-pressure nozzles (19) is connected to a liquid pipe (16), the bottom end of the liquid pipe (16) is connected to a water tank (17), and the top of the water tank (17) is provided with a liquid inlet (18).

5. The nitrogen-filled pulping equipment according to claim 1, characterized in that, The bottom end of the electric grinding disc (32) is connected to a sealing box (4). The top end of the sealing box (4) is connected to the outer wall of the connecting pipe (28), and a sealing ring is provided at the connection. The other side of the sealing box (4) is connected to the drainage groove (34), and a sealing ring is provided at the connection. A nitrogen filling machine (6) is provided on one side of the outer wall of the sealing box (4). The nitrogen filling machine (6) includes an air inlet pipe (5), which is connected to the inner wall of the sealing box (4).

6. A nitrogen-filled pulping apparatus according to claim 5, characterized in that, The outer wall of one side of the sealed box (4) is connected to a waste liquid tank (7), a waste discharge port (8) is provided on one side of the waste liquid tank (7), a bracket (9) is connected to the bottom of the waste liquid tank (7), a second bracket (10) is connected to the bottom of the water tank (17), and a third bracket (11) is connected to one side of the feed bucket (12).

7. A pulping process applied to the nitrogen-filled pulping equipment described in claim 1, characterized in that, The specific steps include the following: S1: Soaking beans: for making soy milk; S2: Entering the grinding equipment: Soaked beans and water are put into the grinding equipment together; S3: Cleaning and filtration: The soybeans are cleaned and filtered by the cleaning mechanism (1) of the equipment; S4: Batch processing: The processed soybeans are processed in batches by the material distribution mechanism (2) of the equipment; S5: Nitrogen filling: Nitrogen is filled into the sealed box (4) using a nitrogen filling machine (6) to create a nitrogen environment; S6: Pulping: The soybeans after batching are fed into an electric grinding disc (32) and pulped in a nitrogen environment; S7: Collect slurry: Collect slurry through the drainage pipe (35), and seal immediately after collecting a certain amount of slurry; S8: Filtration: Filter the collected slurry to remove the residue and obtain the finished slurry. S9: Nitrogen gas is used throughout the entire process from grinding to slurry collection and boiling.

8. The pulping process according to claim 7, characterized in that, In step S3, the operation method for cleaning the filter water is to rinse it under high pressure, wash away the residual water on the surface of the soybeans, and then drain the water.

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