Casting method, system and equipment for ceramic substrate processing

By establishing a multi-parameter correlation model of the ceramic substrate processing system, the degassing device and the casting device are linked, and the slurry viscosity and scraper height are adjusted in real time. This solves the problem of unstable quality in ceramic substrate casting processing and improves product thickness uniformity and production efficiency.

CN121733686APending Publication Date: 2026-03-27ZHEJIANG JINGSHENG MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-29
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In the existing technology, the quality of ceramic substrate casting is relatively low, mainly due to inconsistent slurry parameters leading to unstable dry film thickness. The existing process lacks real-time closed-loop feedback and dynamic adjustment, resulting in unstable product quality.

Method used

By establishing a mathematical model with multiple parameters, the degassing device and the casting device are linked, the viscosity of the slurry is obtained in real time and the height of the scraper is dynamically adjusted, and the casting process parameters are automatically adjusted. This includes establishing a relationship model between the viscosity, vacuum degree, shear rate and temperature of the slurry in the degassing tank, so as to ensure that the viscosity of the slurry is stable during the casting process.

Benefits of technology

It enables automated adjustment of casting process parameters, solves the problem of unstable casting sheet thickness caused by viscosity fluctuations, improves product thickness uniformity and quality stability, increases production efficiency, and reduces quality fluctuations caused by manual intervention.

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Abstract

The invention relates to the technical field of ceramic substrate processing, in particular to a casting method, system and equipment for ceramic substrate processing. The invention discloses a casting method for ceramic substrate processing. The casting method comprises the following steps: establishing a thickness function relation model of a scraper influence factor, a liquid level height influence factor and a wet film thickness; and determining the height of the scraper based on the variable quantity of the viscosity eta of the slurry in the defoaming tank and the thickness function relationship model. Through parameter regulation and control, the technical effect of improving the casting quality of the ceramic substrate is achieved.
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