Intelligent grouting integrated storage station
The integrated storage and collection station design achieves integrated automation of slurry storage, mixing, transportation, measurement and cleaning, solving the problems of scattered equipment, complex connections and low degree of automation in traditional cement grouting operations, and improving construction efficiency and grouting quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-12
- Publication Date
- 2026-03-27
AI Technical Summary
In traditional cement grouting operations, the storage, mixing, transportation and metering of grout rely on independent equipment, resulting in complex equipment connections, low automation, and a lack of density and weighing measurements, which affects construction efficiency and quality.
The design incorporates an intelligent integrated grouting and storage station, which integrates a support assembly, a mixing tank assembly, a grout delivery module, a grout collection module, a measurement system, and an electrical control system. This enables integrated and automated operation of grout storage, mixing, transportation, measurement, and cleaning, with the electrical control system coordinating the control of each component.
It improves construction efficiency, ensures the accuracy and quality of grout delivery, reduces the complexity of equipment connections and human error, and enhances the automation level and equipment stability of grouting operations.
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Figure CN121733702A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of engineering construction equipment, in particular to an intelligent grouting integrated collection and storage station. BACKGROUND
[0002] In the field of water conservancy and hydropower, tunnel and underground engineering construction, cement grouting operation is a key process to ensure the stability of engineering structure. The core requirement is to ensure that the slurry is accurately and efficiently delivered to the operation point according to the design requirements. The coordination of the storage, mixing, delivery and metering links of the slurry directly determines the quality and efficiency of the grouting operation. In the traditional cement grouting operation process, each functional module of the slurry processing relies on independent equipment: a separate mixing barrel and mixing motor are needed for slurry mixing, an independent slurry storage barrel is needed for slurry storage, and a slurry pump and multiple slurry pipes are needed for slurry delivery. In addition, a weighing device and a density detection instrument are needed for the metering of key parameters such as slurry weight and density. These independent devices need to be connected through complex air pipes, cable lines and slurry pipes, which not only occupies a large amount of construction site space, but also requires a large amount of manpower for pipe connection and line debugging between devices, resulting in long deployment cycle and poor flexibility on site. When the equipment is moved, it needs to be disassembled and reassembled, which seriously affects the construction progress.
[0003] More importantly, the traditional operation mode has significant functional defects and efficiency bottlenecks: first, the degree of automation is extremely low, and the start and stop of each device and the adjustment of parameters all need to be operated manually. For example, during the slurry delivery process, the slurry demand of each operation point needs to be monitored manually and the slurry pipeline needs to be switched manually, making it difficult to achieve intelligent allocation and collaborative control of one-to-many slurry delivery. This not only increases labor costs, but also easily leads to delayed or misjudged manual operation, resulting in untimely slurry delivery and uneven distribution, affecting the quality of grouting. Second, the metering accuracy is seriously insufficient, and the slurry storage on site relies mainly on manual estimation without real-time and accurate measurement of slurry density and weight. On the one hand, the lack of effective measurement methods makes it difficult to accurately control the slurry concentration, which may lead to problems such as insufficient or excessive grouting, and may cause engineering safety hazards.
[0004] In addition, the scattered layout of traditional equipment also brings maintenance and management problems: complex external connection pipelines are prone to slurry leakage due to vibration and wear, which not only causes material waste but also pollutes the construction site; the lack of a unified control center for independent operation of each device makes it necessary to check each device and connection pipeline one by one for troubleshooting, which is low in maintenance efficiency and difficult to quickly locate and solve collaborative faults between devices; therefore, the existing slurry storage and transfer equipment in cement grouting operation cannot meet the needs of modern engineering for integrated, automated and accurate construction. SUMMARY
[0005] The present application aims to provide an intelligent grouting integrated collection and storage station to solve the problems of cement grouting operation slurry storage, mixing, conveying and metering relying on multiple independent devices, complex connection between devices and low degree of automation, lack of density and weighing measurement in the prior art.
[0006] Embodiments of the present application are implemented as follows: The present application provides an intelligent grouting integrated collection and storage station, which comprises a support assembly, a mixing barrel assembly, a slurry feeding module, a slurry collecting module, a measuring system and an electric control system. The mixing barrel assembly is fixed on the support assembly, and the mixing barrel assembly has a barrel body, a stirring motor and a stirring device, the rotating shaft of the stirring motor is in transmission connection with the stirring device, and the stirring device is arranged in the interior of the barrel body. The slurry feeding module has a plurality of slurry feeding ports, the plurality of slurry feeding ports are arranged on the bottom side wall of the barrel body, and the plurality of slurry feeding ports are uniformly distributed along the circumference of the barrel body. The slurry collecting module has a water adding device, a waste liquid funnel and a slurry collecting barrel which is convenient for automatic slurry storage and discharge according to the density of slurry, the water inlet of the water adding device is connected with a cleaning water tank, the water outlet of the water adding device is located at the top of the barrel body, the slurry collecting barrel has an inlet and an outlet, the outlet is connected with a hose, one side of the hose is provided with a swing assembly for driving the hose to swing, and the outlet of the hose is swingably located at the top of the waste liquid funnel or the barrel body. The measuring system has a weighing sensor, a temperature measuring device, a first back slurry measuring device for installation on the slurry collecting barrel and density measurement using a compressed air source, and a second back slurry measuring device which also has density measurement using differential pressure. The electric control system is electrically connected with the stirring motor, the water adding device, the weighing sensor, the temperature measuring device, the first back slurry measuring device, the second back slurry measuring device and the plurality of slurry feeding ports respectively.
[0007] In use, the intelligent grouting integrated collection and storage station is placed in the construction area through the support assembly to ensure that the support assembly stably supports the equipment; the slurry to be treated is injected into the barrel body of the stirring barrel assembly, the electric control system is started, the stirring motor is controlled by the electric control system to drive the stirring device to operate, the slurry in the barrel body is continuously stirred to prevent sedimentation; when the slurry needs to be delivered to the work point, the electric control system controls the slurry delivery module, and the slurry in the barrel body is delivered to the corresponding work point through the plurality of slurry delivery ports of the slurry delivery module as needed; during the work process, the weighing sensor of the measurement system detects the total weight of the equipment supported by the support assembly in real time, the temperature measuring device monitors the temperature of the barrel body and the slurry, and the first return slurry measuring device measures the density of the slurry collected in the slurry collection barrel, and the related data are transmitted to the electric control system for processing; the electric control system can control the swinging assembly to swing the hose, assist the slurry into the barrel body, and assist the water for cleaning the slurry collection barrel into the waste liquid funnel; after the work is completed, the electric control system controls the water adding device of the slurry collection module, and the clean water enters the barrel body through the inlet and outlet of the water adding device, and the stirring device is controlled to operate to cooperate with the cleaning, the waste liquid generated by the cleaning is discharged through the plurality of slurry delivery ports, and the whole work process is completed.
[0008] The intelligent grouting integrated collection and storage station disclosed in the embodiment integrates the support assembly, the stirring barrel assembly, the slurry delivery module, the slurry collection module, the measurement system and the electric control system, realizes stable adaptation to uneven ground through the triangular frame structure of the support assembly, prevents slurry sedimentation by the stirring motor and the stirring device of the stirring barrel assembly, meets the one-to-many slurry delivery demand by the plurality of slurry delivery ports of the slurry delivery module, automatically cleans after work by the water adding device and the waste liquid funnel of the slurry collection module, realizes accurate detection of the weight, temperature and density of the slurry by the weighing sensor, the temperature measuring device and the first return slurry measuring device of the measurement system, and cooperatively controls each component by the electric control system, thereby solving the problems of dispersed equipment, complex connection, low automation degree and measurement loss in traditional cement grouting work, and realizing integrated and automated operation of slurry storage, stirring, delivery, measurement and cleaning of the intelligent grouting integrated collection and storage station, which greatly improves the construction efficiency and grouting quality.
[0009] Optionally, the support assembly further comprises a triangular base, and a supporting leg is connected to each of the three corners of the triangular base, and the supporting leg and the triangular base are welded at an angle of 120°.
[0010] In this way, relying on the inherent stability of the triangular structure, combined with the 120° evenly divided included angle, the three aforementioned feet are evenly stressed, without the need for additional adjustment of the aforementioned feet to adapt to the uneven ground at the construction site, ensuring smooth overall operation of the storage station, effectively avoiding equipment shaking or tilting caused by unbalanced stress; in addition, the uniform stress state provides a stable and accurate measurement basis for the weighing device arranged between the aforementioned support assembly and the aforementioned feet, reducing the interference of uneven local stress on the weight measurement results, thereby ensuring the accuracy of subsequent slurry density and volume calculations, while the stable structure also reduces the wear and tear of equipment components, prolonging the overall service life.
[0011] Optionally, the top of the barrel body of the stirring barrel assembly is welded with two fixed cross beams, and the stirring motor is fixedly installed on the fixed cross beams.
[0012] In this way, the fixed cross beam provides a stable mounting carrier for the stirring motor, ensuring that the stirring motor is not easily displaced or shaken during high-speed operation, ensuring the stability of the transmission connection between the stirring device and the stirring motor, and thereby achieving uniform stirring of the slurry to prevent sedimentation; in addition, the support of the fixed cross beam keeps the stirring motor and the slurry surface at the top of the barrel body at a certain distance, which can effectively prevent the slurry from splashing and contacting the stirring motor during operation, reducing the risk of damage to the stirring motor due to slurry erosion, prolonging the service life of the stirring motor, and the stable mounting structure also reduces the interference of the stirring motor vibration on the barrel and other components, indirectly ensuring the working stability of the measurement system and other components.
[0013] Optionally, the stirring motor and the stirring device are detachably connected through a flange plate.
[0014] In this way, the use of a flange plate connection can ensure the coaxiality of the stirring motor and the stirring device during transmission, ensuring synchronous rotation of the two, thereby achieving uniform stirring of the slurry to prevent solidification and ensuring slurry quality; in addition, the detachable design allows the stirring motor or the stirring device to be individually disassembled, repaired or replaced without the need to disassemble the entire stirring barrel assembly when a fault occurs, greatly simplifying the maintenance operation process, reducing equipment downtime for maintenance, improving work efficiency, and also reducing the cost of subsequent maintenance.
[0015] Optionally, the plurality of slurry feeding ports have a slurry feeding first interface and a slurry feeding second interface, the first pneumatic valve and the second pneumatic valve are respectively installed on the slurry feeding first interface and the slurry feeding second interface, the first pneumatic valve and the second pneumatic valve are electrically connected with the electric control system, and the first pneumatic valve and the second pneumatic valve are connected with the barrel through flange plates.
[0016] This configuration facilitates precise control of the opening, closing, and flow rate of the first and second pneumatic valves via the aforementioned electrical control system. This enables synchronous or on-demand slurry delivery to different work points, meeting the intelligent allocation requirements for one-to-many slurry delivery and improving operational flexibility and efficiency. Furthermore, the flange connection ensures reliable sealing between the first and second pneumatic valves and the tank body, preventing slurry leakage. Simultaneously, the electrical control system's operation of the first and second pneumatic valves reduces manual intervention and human error. The configuration of the first and second slurry delivery interfaces with the first and second pneumatic valves also allows for continued operation by switching to another interface in case of a single valve failure, minimizing equipment downtime and ensuring operational continuity.
[0017] Optionally: the above-mentioned swing assembly has a cylinder, the bottom of the cylinder is hinged to the above-mentioned slurry collection tank, the telescopic end of the cylinder is hinged to a drive arm for pushing and pulling the above-mentioned hose, a clamp is connected to the drive arm, and the hose is fixed to the clamp.
[0018] With this configuration, when the cylinder drives the drive arm to swing, the clamp stabilizes and synchronously drives the hose, enabling the hose to assist in guiding the slurry in the receiving tank, facilitating the introduction of the slurry into the tank. When the hose swings above the tank, it facilitates the injection of slurry from the receiving tank into the tank. When the hose swings above the waste funnel, cleaning water is injected into the receiving tank to facilitate rinsing. The water from the cleaning tank flows through the hose into the waste funnel, where it is then discharged and collected. Furthermore, the hinged connection allows the cylinder's extension and retraction to be flexibly converted into the swing stroke of the drive arm, adapting to the spatial layout. The clamp securing the hose ensures that it does not shift or fall off during the swing, while also facilitating hose disassembly and replacement, reducing maintenance difficulty. The overall structure is simple and reliable, effectively improving the stability and efficiency of the return slurry treatment.
[0019] Optionally: The above-mentioned water filling device includes a water filling valve and a water filling pipe, the water filling valve is connected in series with the water filling pipe, the inlet of the water filling pipe is connected to the cleaning water tank, and the outlet of the water filling pipe is located at the top of the barrel.
[0020] With this configuration, the aforementioned water-filling valve can work in conjunction with the aforementioned electrical control system to precisely control the start and stop of water filling and the amount of water added, thereby achieving automated control of post-operation cleaning without the need for manual water filling and reducing operational intervention. In addition, the outlet of the aforementioned water filling pipe is located at the top of the aforementioned tank, allowing clean water to flow into the tank from top to bottom, which can thoroughly flush the inner wall of the aforementioned tank during cleaning. At the same time, in conjunction with the aforementioned stirring device, it can achieve all-round cleaning inside the tank, avoiding pipe blockage or equipment contamination caused by slurry residue, ensuring the quality of subsequent slurry and operational efficiency. The overall structure is simple and the cleaning effect is reliable.
[0021] Optionally: The above-mentioned electrical control system also includes an electrical control cabinet, which is provided with a water baffle and a partition inside the electrical control cabinet. The electrical control cabinet is divided into a high-voltage area, a low-voltage area and a pneumatic area by the partition. The aforementioned low-voltage area in the electrical control cabinet is connected to the host computer (grouting station, transfer station) via a cable, transmitting the measured weight, density, and valve status to the grouting station, and simultaneously receiving instructions from the host computer to control the opening and closing of the valves; Simultaneously, three cables are respectively connected to the aforementioned weighing sensor, the aforementioned temperature measuring device, and the aforementioned second slurry measurement device, wherein the aforementioned weighing sensor is connected in parallel to the aforementioned electrical control cabinet. The aforementioned air passage area is connected to the aforementioned first pneumatic valve, the aforementioned second pneumatic valve, the aforementioned cylinder, the aforementioned water filling valve, and the aforementioned first slurry return measuring device via eight air pipes. The connected air pipes are arranged regularly through the aforementioned positioning holes on the edge of the barrel to improve the efficiency of subsequent equipment maintenance. The aforementioned high-voltage zone is connected to the aforementioned mixing motor via four cables, using a three-phase four-wire wiring method.
[0022] This setup, with detailed records of the connections between the aforementioned electrical control cabinet and its components, ensures neat wiring, reducing the risk of safety accidents. The water-blocking trough effectively prevents rainwater and construction wastewater from entering the electrical control cabinet, avoiding short circuits or damage to electrical components due to moisture. It is suitable for harsh environments with dampness and water accumulation on construction sites. In addition, the internal partitions physically isolate the high-voltage, low-voltage, and pneumatic systems, completely eliminating the impact of electromagnetic interference from high-voltage circuits on low-voltage signals (such as weight and temperature data signals from the measurement system). It also prevents gas leaks from contacting electrical components and causing safety hazards, ensuring the accurate transmission of control commands from the electrical control system to various actuators such as mixing, slurry delivery, and measurement. This improves the overall stability and safety of the equipment and facilitates the later inspection and maintenance of components in different areas.
[0023] Optionally: The temperature measuring device includes a thermometer and a protective cover. The thermometer is connected to the barrel body via threads, and the protective cover is fitted over the thermometer and fixedly connected to the barrel body.
[0024] This design ensures the stability of the connection between the thermometer and the aforementioned tank, while also facilitating the disassembly, maintenance, or replacement of the thermometer later. Furthermore, the thermometer does not come into contact with the slurry, allowing for accurate feedback of the slurry temperature through the tank wall temperature, preventing direct slurry corrosion that could affect measurement accuracy. Additionally, the protective cover effectively isolates the thermometer from collisions, dust, and construction wastewater at the construction site, preventing damage or measurement errors due to external environmental interference. This ensures stable and reliable temperature data, providing an accurate basis for subsequent slurry quality control.
[0025] Optionally: The above-mentioned load cell is fixedly mounted on the above-mentioned support foot by screws and connected to the edge of the above-mentioned barrel body. The above-mentioned load cell is covered with a protective cover, and the protective cover is fixedly connected to the above-mentioned support foot. The aforementioned weighing sensors are arranged with signal lines on the crossbeams on the adjacent triangular bases. The signal lines are fixed on the upper part of the crossbeams, and finally merged into a single signal line at the bottom of the aforementioned electrical control cabinet and fixed together with the signal line of the aforementioned temperature measuring device. The signal line of the second slurry measuring device is arranged at the bottom of the waste liquid funnel; the cable of the stirring motor is arranged through the fixed crossbeam. The air pipes of the first pneumatic valve, the second pneumatic valve, the cylinder, the water inlet valve, the first slurry return measuring device, and the second slurry return measuring device are centrally fixed together and connected to the electrical control cabinet through the positioning hole on the upper flange of the barrel.
[0026] This setup, through standardized installation, fixing, and protection design of the aforementioned weighing sensors, and the categorized, organized, and centrally fixed signal lines and air pipes of each component, not only avoids messy tangling and mutual interference of pipelines, reduces damage to components from external collisions and moisture, and ensures stable signal transmission and reliable equipment operation, but also effectively prevents cement slurry accumulation, improves the convenience of equipment assembly and maintenance, further strengthens the structural integrity, operational safety, and environmental adaptability of the integrated storage and collection station, and helps the equipment achieve precise and efficient automated operation in harsh construction site environments.
[0027] Optionally: The bottom end of the above-mentioned waste liquid funnel has a waste liquid outlet, which is connected to the waste liquid pool through a pipe.
[0028] This design allows for the centralized collection and directed discharge of waste liquid generated during post-operation cleaning and waste slurry from slurry return treatment into a waste liquid pool, preventing the waste liquid from flowing indiscriminately and polluting the construction site environment, thus meeting environmental protection requirements. In addition, the centralized discharge method prevents waste liquid from accumulating around the equipment and causing corrosion of equipment components. It also eliminates the need for frequent manual cleaning of the waste liquid funnel, reducing manual labor. Furthermore, the interconnected pipelines ensure the continuity of waste liquid discharge, preventing waste liquid from overflowing the funnel and affecting the normal operation of the equipment. The overall structure is simple and effectively improves the convenience and environmental friendliness of post-operation waste liquid treatment.
[0029] Optionally, the electrical control cabinet is welded to a mounting bracket on the side near the barrel, and the end of the mounting bracket near the barrel is welded to the fixed crossbeam.
[0030] This configuration, using welding, ensures the stability of the connection between the electrical control cabinet and the mixing tank assembly, preventing the electrical control cabinet from easily loosening or shifting when the entire storage station moves. It also guarantees the stability of the wiring connections between the electrical control system and components such as the mixing motor and measuring elements, preventing poor wiring contact due to vibration. Furthermore, the installation of the electrical control cabinet using the fixed crossbeam eliminates the need for additional mounting structures on the tank, simplifying the overall equipment structure. This also maintains a reasonable distance between the electrical control cabinet and the tank, facilitating heat dissipation and future maintenance, while reducing interference from tank vibration on the internal electrical components of the electrical control cabinet, thus improving the reliability of the electrical control system.
[0031] In summary, the intelligent grouting integrated storage station disclosed in this invention achieves integrated and automated operation of grout storage, mixing, transportation, measurement, and cleaning, which greatly improves construction efficiency and grouting quality. Attached Figure Description
[0032] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0033] Figure 1 This is a three-dimensional perspective view of the intelligent grouting integrated collection and storage station in an embodiment of the present invention; Figure 2 This is an embodiment of the present invention. Figure 1 Enlarged view of point A in the middle; Figure 3 This is a first-view structural diagram of the intelligent grouting integrated collection and storage station in an embodiment of the present invention; Figure 4This is a front view of the intelligent grouting integrated collection and storage station in an embodiment of the present invention; Figure 5 This is a rear view of the intelligent grouting integrated collection and storage station in an embodiment of the present invention. Figure 6 This is a bottom view of the intelligent grouting integrated collection and storage station in an embodiment of the present invention; Figure 7 This is a schematic diagram of the electrical control cabinet in an embodiment of the present invention.
[0034] Icons: 1-Support assembly, 2-Mixing tank assembly, 3-Pulp delivery module, 4-Pulp collection module, 5-Measuring system, 6-Electrical control system, 7-Tank body, 8-Mixing motor, 9-Mixing device, 10-Pulp delivery port, 11-Pulp collection tank, 12-Water addition device, 13-Waste liquid funnel, 14-Inlet, 15-Outlet, 16-Hose, 17-Oscillating assembly, 18-Weighing sensor, 19-Temperature measuring device, 20-First slurry measurement device, 21-Triangular base, 2 2-Support leg, 23-Fixed crossbeam, 24-First slurry delivery interface, 25-Second slurry delivery interface, 26-First pneumatic valve, 27-Second pneumatic valve, 28-Cylinder, 29-Drive arm, 30-Clamping clamp, 31-Water filling valve, 32-Water filling pipe, 33-Protective cover, 34-Protective cover, 35-Electrical control cabinet, 36-Partition plate, 37-High voltage area, 38-Low voltage area, 39-Pneumatic passage area, 40-Waste liquid outlet, 41-Mounting bracket, 42-Second slurry return measuring device. Detailed Implementation
[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0036] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0037] Example See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7This embodiment includes a support assembly 1, a mixing tank assembly 2, a slurry delivery module 3, a slurry collection module 4, a measurement system 5, and an electrical control system 6. The mixing tank assembly 2 is fixed on the bracket assembly 1. The mixing tank assembly 2 has a tank body 7, a stirring motor 8 and a stirring device 9. The rotating shaft of the stirring motor 8 is connected to the stirring device 9 in a transmission connection. The stirring device 9 is placed inside the tank body 7. The pulp feeding module 3 has several pulp feeding ports 10, which are opened on the bottom side wall of the tank body 7 and are evenly distributed along the circumference of the tank body 7. The slurry collection module 4 has a water addition device 12, a waste liquid funnel 13, and a slurry collection tank 11 for automatic storage and discharge of slurry according to slurry density. The water inlet of the water addition device 12 is connected to a cleaning water tank (not shown in the figure), and the water outlet of the water addition device 12 is located at the top of the tank body 7. The slurry collection tank 11 has an inlet 14 and an outlet 15. The outlet 15 is connected to a hose 16. A swing assembly 17 for driving the hose 16 to swing is provided on one side of the hose 16. The outlet 15 of the hose 16 can swing and is located at the top of the waste liquid funnel 13 or the tank body 7. The measurement system 5 has a weighing sensor 18, a temperature measuring device 19, a first backfill measuring device 20 for density measurement using a compressed air source and installed on the backfill tank 11, and a second backfill measuring device 42 for density measurement using differential pressure. The electrical control system 6 is electrically connected to the stirring motor 8, the water adding device 12, the weighing sensor 18, the temperature measuring device 19, the first slurry measuring device 20, the second slurry measuring device 42, and several slurry inlets 10.
[0038] In use, the intelligent grouting integrated collection and storage station is placed in the construction area via the support assembly 1 to ensure stable support of the equipment. The grout to be treated is injected into the tank 7 of the mixing tank assembly 2, and the electrical control system 6 is started. The electrical control system 6 controls the mixing motor 8 to drive the mixing device 9 to continuously stir the grout in the tank 7 to prevent sedimentation. When it is necessary to deliver grout to the work point, the electrical control system 6 controls the grout delivery module 3 to deliver the grout in the tank 7 to the corresponding work point as needed through several grout delivery ports 10 of the grout delivery module 3. During the operation, the weighing sensor 18 of the measuring system 5 detects the total weight of the equipment supported by the support assembly 1 in real time, the temperature measuring device 19 monitors the temperature of the tank 7 and the grout, and the first return grout measuring device 20 or the second return grout measuring device 42 measures the density of the grout recovered in the collection tank 11. The density value is calculated according to the measurement formula P=ρgh. When the measured density value meets the grouting requirements, the cylinder 28 is activated to turn the hose 16 into the bucket. If the measured density value does not meet the standard, the cylinder 28 is activated again to discharge the grout through the funnel. All relevant data are transmitted to the electrical control system 6 for processing. The electrical control system 6 can control the swing component 17 to drive the hose 16 to swing, assisting the slurry to enter the tank 7 and assisting the water for cleaning the slurry collection tank 11 to enter the waste liquid funnel 13. After the operation is completed, the electrical control system 6 controls the water adding device 12 of the slurry collection module 4 to allow clean water to enter from the inlet 14 of the water adding device 12 and be injected into the tank 7 through the outlet 15. At the same time, it controls the stirring device 9 to operate in conjunction with the cleaning. The waste liquid generated during cleaning is discharged through several slurry delivery ports 10, completing the entire operation process.
[0039] The intelligent grouting integrated collection and storage station disclosed in this implementation plan integrates six core components: a support assembly 1, a mixing tank assembly 2, a grout delivery module 3, a grout collection module 4, a measurement system 5, and an electrical control system 6. It achieves stable adaptation to uneven ground through the triangular frame structure of the support assembly 1, prevents grout sedimentation through the mixing motor 8 and mixing device 9 of the mixing tank assembly 2, meets one-to-many grout delivery needs through the multiple grout delivery ports 10 of the grout delivery module 3, and automatically cleans itself after operation using the water addition device 12 and waste funnel 13 of the grout collection module 4. The measurement system... The weighing sensor 18, temperature measuring device 19, and first grout measuring device 20 or second grout measuring device 42 of the system 5 achieve accurate detection of grout weight, temperature, and density. The electrical control system 6 then coordinates the control of each component, thereby solving the problems of dispersed equipment, complex connections, low automation, and missing measurements in traditional cement grouting operations. As a result, the intelligent integrated grouting storage station has achieved integrated and automated operation of grout storage, mixing, transportation, measurement, and cleaning, which greatly improves construction efficiency and grouting quality.
[0040] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The support assembly 1 also includes a triangular base 21, with each triangle of the triangular base 21 connected to a leg 22. The legs 22 are welded to the triangular base 21 at a 120° angle. Relying on the inherent stability of the triangular structure, combined with the 120° evenly distributed angle, the three legs 22 are evenly stressed. This allows the legs 22 to be adapted to uneven ground at the construction site without additional adjustment, ensuring the overall stable operation of the storage station and effectively preventing equipment shaking or tilting due to unbalanced stress. In addition, the uniform stress state provides a stable and accurate measurement basis for the weighing device set between the support assembly 1 and the legs 22, reducing the interference of uneven local stress on the weight measurement results, thereby ensuring the accuracy of subsequent slurry density and volume calculations. At the same time, the stable structure can also reduce the wear and tear of equipment components and extend the overall service life.
[0041] Two fixed crossbeams 23 are welded to the top of the tank body 7 of the mixing tank assembly 2. The mixing motor 8 is fixedly mounted on the fixed crossbeams 23. The fixed crossbeams 23 provide a stable mounting carrier for the mixing motor 8, ensuring that the mixing motor 8 is not prone to displacement or shaking during high-speed operation, and ensuring the stability of the transmission connection between the mixing device 9 and the mixing motor 8, thereby achieving uniform mixing of the slurry and preventing sedimentation. In addition, the fixed crossbeams 23 support and maintain a certain distance between the mixing motor 8 and the slurry surface at the top of the tank body 7, which can effectively prevent slurry splashing and contact with the mixing motor 8 during operation, reduce the risk of damage to the mixing motor 8 due to slurry erosion, and extend the service life of the mixing motor 8. At the same time, the stable mounting structure also reduces the interference of the vibration of the mixing motor 8 on the tank body 7 and other components, indirectly ensuring the working stability of other components such as the measuring system 5.
[0042] The mixing motor 8 and the mixing device 9 are detachably connected via a flange. The flange connection ensures the coaxiality of the mixing motor 8 and the mixing device 9 during transmission, ensuring that they rotate synchronously, thereby achieving uniform mixing of the slurry to prevent solidification and ensure slurry quality. In addition, the detachable design allows for the disassembly, repair, or replacement of the faulty component without disassembling the entire mixing tank assembly 2 when the mixing motor 8 or the mixing device 9 fails. This greatly simplifies the maintenance process, reduces equipment downtime for maintenance, improves work efficiency, and also reduces subsequent maintenance costs.
[0043] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 Several slurry inlets 10 have a first slurry inlet 24 and a second slurry inlet 25. A first pneumatic valve 26 and a second pneumatic valve 27 are respectively installed on the first slurry inlet 24 and the second slurry inlet 25. The first pneumatic valve 26 and the second pneumatic valve 27 are electrically connected to the electrical control system 6. Both the first pneumatic valve 26 and the second pneumatic valve 27 are connected to the tank body 7 through flanges, which facilitates precise control of the opening, stopping and flow of the first pneumatic valve 26 and the second pneumatic valve 27 by the electrical control system 6, so as to realize synchronous or on-demand slurry delivery to different work points and meet the intelligent one-to-many slurry delivery requirements. The allocation of requirements enhances operational flexibility and efficiency. Furthermore, the flange connection ensures reliable sealing between the first pneumatic valve 26 and the second pneumatic valve 27 and the tank body 7, preventing slurry leakage. Simultaneously, the electrical control system 6 electrically controls the first and second pneumatic valves 26 and 27, reducing manual intervention and human error. The configuration of the first and second slurry delivery interfaces 24 and 25 with the first and second pneumatic valves 26 and 27 allows for continued operation by switching to another interface or valve in case of failure, minimizing equipment downtime and ensuring operational continuity.
[0044] The swing assembly 17 has a cylinder 28, the bottom of which is hinged to the slurry collection tank. The telescopic end of the cylinder 28 is hinged to a drive arm 29 for pushing and pulling the hose 16. A clamp 30 is connected to the drive arm 29, and the hose 16 is fixed to the clamp 30. When the cylinder 28 drives the drive arm 29 to swing, the clamp 30 stably drives the hose 16 to move synchronously, thus enabling the hose 16 to assist in guiding the slurry in the collection tank, facilitating the introduction of the slurry into the tank body 7. When the hose 16 swings above the tank body 7, it facilitates the injection of slurry from the collection tank 11 into the tank body 7. When the liquid reaches above the waste liquid funnel 13, cleaning water is injected into the receiving tank 11 to facilitate rinsing of the receiving tank 11. The water after rinsing the receiving tank 11 flows into the waste liquid funnel 13 through the hose 16, and is then discharged and collected. In addition, the hinged connection allows the extension and retraction of the cylinder 28 to be flexibly converted into the swing stroke of the drive arm 29, which is suitable for the spatial layout. The structure of the clamp 30 fixing the hose 16 ensures that the hose 16 does not shift or fall off during the swing, while facilitating the disassembly and replacement of the hose 16, reducing maintenance difficulty. The overall structure is simple and reliable, effectively improving the stability and efficiency of the return slurry treatment.
[0045] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The water adding device 12 includes a water adding air valve 31 and a water adding pipe 32. The water adding air valve 31 and the water adding pipe 32 are connected in series. The inlet 14 of the water adding pipe 32 is connected to the cleaning water tank, and the outlet 15 of the water adding pipe 32 is located at the top of the tank body 7. The water adding air valve 31 can work with the electronic control system 6 to precisely control the start and stop of water adding and the amount of water added, so as to realize the automated control of cleaning after operation, eliminating the need for manual water adding and reducing operational intervention. In addition, the outlet 15 of the water adding pipe 32 is located at the top of the tank body 7, which allows clean water to flow into the tank from top to bottom. During cleaning, it can thoroughly flush the inner wall of the tank body 7. At the same time, in conjunction with the stirring device 9, it can achieve all-round cleaning inside the tank, avoiding pipe blockage or equipment contamination caused by slurry residue, ensuring the quality of subsequent slurry and operational efficiency. The overall structure is simple and the cleaning effect is reliable.
[0046] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The electrical control system 6 also includes an electrical control cabinet 35, which is equipped with a water baffle and a partition 36 inside the electrical control cabinet 35. The electrical control cabinet 35 is divided into a high-voltage area 37, a low-voltage area 38 and a pneumatic area 39 by the partition 36. The low-voltage area 38 in the electrical control cabinet 35 is connected to the host computer (grouting station, transfer station) via a cable, and sends the measured weight, density and valve status to the grouting station. At the same time, it receives instructions from the host computer to control the opening and closing of the valves. Meanwhile, the load cell 18, temperature measuring device 19, and second slurry measuring device 42 are connected to the load cell 18, temperature measuring device 19, and second slurry measuring device 42 respectively via three cables. The load cell 18 is connected to the electrical control cabinet 35 in parallel, which saves on wiring. The air passage 39 is connected to the first pneumatic valve 26, the second pneumatic valve 27, the cylinder 28, the water filling valve 31, and the first slurry return measuring device 20 through eight air pipes (not shown in the figure) to control the opening and closing of the pneumatic valves. The connected air pipes are arranged regularly through the positioning holes on the edge of the barrel 7, which can improve the efficiency of later equipment maintenance. The high-voltage zone 37 is connected to the mixing motor 8 via four cables, using a three-phase four-wire wiring method that complies with safe electricity standards. This detailed record of the connection between the control cabinet 35 and each component ensures neat wiring and reduces the risk of accidents. The water-blocking trough effectively prevents rainwater and construction wastewater from entering the control cabinet 35, avoiding short circuits or damage to electrical components due to moisture, making it suitable for harsh environments with dampness and water accumulation. In addition, the internal partition 36 physically isolates the high-voltage, low-voltage, and pneumatic systems, completely eliminating the impact of electromagnetic interference from the high-voltage circuit on low-voltage signals (such as weight and temperature data signals from the measurement system). It also prevents gas leaks from contacting electrical components and causing safety hazards, ensuring accurate transmission of control commands from the electrical control system to various execution elements such as mixing, slurry delivery, and measurement. This improves the overall stability and safety of the equipment and facilitates future maintenance and repair of components in different areas.
[0047] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The temperature measuring device 19 includes a thermometer (not shown in the figure) and a protective cover 34. The thermometer is connected to the barrel 7 via threads. The protective cover 34 is fitted over the thermometer and is bolted or snapped to the barrel 7. The threaded connection ensures the stability of the connection between the thermometer and the barrel 7 and facilitates the disassembly, maintenance or replacement of the thermometer in the future. At the same time, the thermometer does not come into contact with the slurry and can accurately reflect the slurry temperature through the temperature of the barrel wall, avoiding direct corrosion of the thermometer by the slurry and affecting the measurement accuracy. In addition, the protective cover 34 can effectively isolate the thermometer from collisions, dust and construction wastewater at the construction site, prevent the thermometer from being damaged or measurement errors due to external environmental interference, ensure the stability and reliability of temperature data, and provide an accurate basis for subsequent slurry quality control.
[0048] The load cell 18 is fixedly mounted on the support leg 22 by screws and connected to the edge of the barrel 7. The load cell 18 is covered with a protective cover 33, which is fixedly connected to the support leg 22. The load cells 18 are arranged with signal lines on the crossbeams on the adjacent triangular bases 21. The signal lines are fixed on the upper part of the crossbeams and finally merged into one signal line at the bottom of the electrical control cabinet 35 and fixed together with the signal line of the temperature measuring device 19. The signal line of the second slurry measuring device 42 is arranged at the bottom of the waste liquid funnel 13; the cable of the stirring motor 8 is arranged through the fixed crossbeam 23; The air pipes of the first pneumatic valve 26, the second pneumatic valve 27, the cylinder 28, the water-filling air valve 31, the first slurry measuring device 20, and the second slurry measuring device 42 are centrally fixed together and connected to the electrical control cabinet 35 through the positioning holes on the upper flange of the tank body 7. This effectively prevents cement slurry accumulation. Through standardized installation, fixing, and protection design of the weighing sensors, the signal lines and air pipes of each component are classified, organized, and centrally fixed. This not only avoids messy tangling and mutual interference of pipelines and reduces damage to components from external collisions and moisture, ensuring stable signal transmission and reliable equipment operation, but also effectively prevents cement slurry accumulation, improves the convenience of equipment assembly and maintenance, and further strengthens the structural integrity, safety, and environmental adaptability of the integrated collection and storage station, helping the equipment to achieve precise and efficient automated operation in harsh construction site environments.
[0049] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The bottom end of the waste liquid funnel 13 has a waste liquid outlet 40, which is connected to a waste liquid pool (not shown in the figure) through a pipe. This allows for the centralized collection and directed discharge of waste liquid generated during post-operation cleaning and waste slurry after slurry return treatment into the waste liquid pool, preventing waste liquid from flowing indiscriminately and polluting the construction site environment, thus meeting environmental protection requirements. In addition, the centralized discharge method can prevent waste liquid from accumulating around the equipment and causing corrosion of equipment components. At the same time, it eliminates the need for frequent manual cleaning of the waste liquid funnel 13, reducing manual operation. Furthermore, the pipe connection ensures the continuity of waste liquid discharge, preventing waste liquid from overflowing the funnel and affecting the normal operation of the equipment. The overall structure is simple and effectively improves the convenience and environmental friendliness of post-operation waste liquid treatment.
[0050] A mounting bracket 41 is welded to the side of the electrical control cabinet 35 near the tank 7. The end of the mounting bracket 41 near the tank 7 is welded to the fixed crossbeam 23. Welding ensures the stability of the connection between the electrical control cabinet 35 and the mixing tank assembly 2, making it less prone to loosening or displacement when the electrical control cabinet 35 moves with the entire storage station. This ensures the stability of the wiring connections between the electrical control system 6 and components such as the mixing motor 8 and measuring elements, and avoids poor wiring contact due to vibration. In addition, the installation of the electrical control cabinet 35 is achieved by relying on the fixed crossbeam 23, eliminating the need for additional mounting structures on the tank 7, simplifying the overall structure of the equipment. At the same time, it maintains a reasonable distance between the electrical control cabinet 35 and the tank 7, which facilitates heat dissipation and later maintenance of the electrical control cabinet 35, and reduces the interference of the tank 7 vibration on the internal electrical components of the electrical control cabinet 35, thereby improving the operational reliability of the electrical control system 6.
[0051] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 In this embodiment, the receiving tank 11, the water adding device 12, and the waste liquid funnel 13 are all fixed on the top side wall of the tank body 7. This layout can make full use of the space around the top of the tank body 7, avoid spatial interference between the components and the internal stirring device 9 and the slurry delivery module 3 pipelines of the tank body 7, and shorten the laying length of the pipelines related to receiving slurry, adding water, and discharging waste liquid, reducing the complexity of external pipeline connections, which is in line with the design concept of highly integrated equipment. On the other hand, the receiving tank 11 is fixed on the top side wall of the tank body 7, and with the swing component 17, it is convenient for the slurry to be directly introduced into the tank body 7 through the hose 16, and for the water used to clean the receiving tank 11 to be discharged into the waste liquid funnel 13. The outlet 15 of the water adding device 12 can inject water into the tank body 7 more accurately to achieve a thorough cleaning. The waste liquid funnel 13 can quickly receive the waste liquid discharged from the receiving tank 11 after cleaning and guide it to the subsequent processing path. The overall layout is reasonable and compact, further improving the continuity of equipment operation and space utilization.
[0052] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7In this embodiment, this patent describes a "smart integrated grouting and storage station" specifically designed for cement grouting operations in water conservancy, hydropower, and tunnel engineering projects. Previously, cement grouting involved several separate devices for mixing, storing, delivering, and measuring data, requiring numerous pipes and wiring connections – a cumbersome and labor-intensive process that also made accurate measurement of grout weight and density impossible. This smart integrated grouting and storage station integrates six major functions: a support assembly 1 for stable equipment placement, a mixing tank assembly 2 to prevent grout sedimentation, a grout delivery module 3 for simultaneous delivery to multiple work points, and an automatic replenishment system after each operation. The water and waste liquid collection module 4 (including water addition device 12 and waste liquid funnel 13) has a measurement system 5 (weighing sensor 18, temperature measuring device 19, first slurry measuring device 20 and second slurry measuring device 42) that can measure weight, temperature and slurry density. There is also an electrical control cabinet 35 installed on the outer wall of the tank 7. The electrical control system 6 inside the electrical control cabinet 35 can control all components to work automatically. When in use, this equipment can be placed on the construction site without adjusting the support to be stable. It can automatically stir the slurry, deliver slurry to multiple places as needed, measure various data in real time, and can be automatically cleaned after use. It does not require much manual labor and solves the problems of the original equipment being scattered, inaccurate measurement and low automation.
[0053] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 The specific operating principle of the intelligent grouting integrated storage and collection station in this embodiment is as follows: by integrating six core components—support assembly 1, mixing tank assembly 2, grout delivery module 3, grout collection module 4, measurement system 5, and electrical control system 6—with the electrical control system 6 as the control center, the integrated automatic operation of grout "storage-mixing-transportation-measurement-cleaning" in cement grouting operations is realized. The specific principle is as follows: First, thanks to the triangular frame structure of the support assembly 1, the uneven ground at the construction site can be adapted without adjusting the support legs 22, providing stable support for the entire equipment. At the same time, the weighing sensor 18 between the support legs 22 and the support assembly 1 can bear the total weight of the equipment (including the slurry in the tank) in real time, laying the foundation for subsequent measurements. After the slurry to be treated is injected into the tank body 7 of the mixing tank assembly 2, the electrical control system 6 controls the mixing motor 8 to drive the mixing device 9 to operate, continuously stirring the slurry to prevent sedimentation and ensure the quality of the slurry.
[0054] When slurry needs to be delivered to the work site, the electrical control system 6 controls the slurry pump (not shown in the figure) to start, so that the slurry in the tank is distributed to different work sites as needed through the bottom slurry delivery first interface 24 and slurry delivery second interface 25, realizing one-to-many intelligent control of slurry delivery; during the operation, the measurement system 5 works synchronously: the weighing sensor 18 transmits the weight data to the electrical control system 6, and the system calculates the slurry density and volume through the weight change; the temperature measuring device 19 (not in contact with the slurry) detects the temperature of the tank wall to provide feedback on the slurry temperature; the first return slurry measuring device 20 or the second return slurry measuring device 42 uses a compressed air source or differential pressure to detect the return slurry density in the slurry receiving tank 11; all measurement data are transmitted back to the electrical control system 6 in real time for recording and processing.
[0055] After the operation is completed, the electrical control system 6 controls the water supply device 12 of the slurry collection module 4 to inject clean water from the cleaning water tank into the tank 7 through the water supply pipe 32. At the same time, it controls the stirring device 9 to operate in conjunction with the cleaning. The waste liquid generated during cleaning is discharged and collected through the first slurry delivery interface 24 and the second slurry delivery interface 25. Meanwhile, the slurry injection pump injects cleaning water into the slurry collection tank 11 to clean the slurry collection tank 11. The cleaning water flows from the hose 16 into the waste liquid funnel 13, and then is discharged from the waste liquid funnel 13 to the waste liquid pool, completing the automatic cleaning of the equipment and avoiding pipeline blockage. The entire process is coordinated by the electrical control system 6, which greatly reduces manual intervention and achieves automated and precise operation.
[0056] Specific beneficial effects: 1. Highly integrated and easy to deploy: The controller, mixing, slurry feeding, measurement and cleaning functions are integrated into one unit, reducing the need for external pipeline connections; the integrated design of the electrical control cabinet 35 and the tank body 7 shortens the internal wiring, the equipment has strong overall integrity, can be quickly deployed on site, is easy to move, and has a simple and beautiful overall appearance.
[0057] 2. Accurate and stable measurement: The combination of "air isolation + load cell 18" effectively eliminates mechanical vibration interference and ensures high measurement accuracy; the load cell 18 has a low failure rate, good stability, and is easy to maintain and replace; the stable triangular structure ensures that the three legs 22 are evenly stressed, which is a prerequisite for accurate weighing.
[0058] 3. High degree of automation and intelligence: Through automatic control, it can easily realize functions such as automatic mixing, automatic slurry delivery, automatic data recording (such as density, cumulative grouting volume), and automatic cleaning. It can also intelligently manage the start and stop of multiple slurry delivery channels and the flow distribution, which greatly reduces manual operation.
[0059] 4. Stable and reliable structure: The triangular support structure has inherent stability, eliminating the need for support adjustment. It can adapt well to uneven ground conditions on the construction site, ensuring smooth equipment operation and extending equipment life.
[0060] 5. Fully functional: It comes with a mixing and cleaning function, which ensures the quality of the slurry and the efficiency of operation, and avoids problems such as pipe blockage caused by incomplete cleaning.
[0061] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. An intelligent integrated grouting and storage station, characterized in that: It includes a support assembly (1), a mixing tank assembly (2), a slurry delivery module (3), a slurry collection module (4), a measurement system (5), and an electrical control system (6); The mixing tank assembly (2) is fixed on the bracket assembly (1). The mixing tank assembly (2) has a tank body (7), a stirring motor (8) and a stirring device (9). The rotating shaft of the stirring motor (8) is connected to the stirring device (9) in a transmission manner. The stirring device (9) is placed inside the tank body (7). The slurry delivery module (3) has a plurality of slurry delivery ports (10), which are opened on the bottom side wall of the barrel (7) and are evenly distributed along the circumference of the barrel (7). The slurry collection module (4) has a water supply device (12), a waste liquid funnel (13), and a slurry collection tank (11) for automatic storage and discharge of slurry according to slurry density. The water inlet of the water supply device (12) is connected to a cleaning water tank, and the water outlet of the water supply device (12) is located at the top of the tank body (7). The slurry collection tank (11) has an inlet (14) and an outlet (15). The outlet (15) is connected to a hose (16). A swing assembly (17) for driving the hose (16) to swing is provided on one side of the hose (16). The outlet (15) of the hose (16) can swing and is located at the top of the waste liquid funnel (13) or the tank body (7). The measurement system (5) includes a weighing sensor (18), a temperature measuring device (19), a first backfill measuring device (20) for measuring density using a compressed air source and installed on the receiving tank (11), and a second backfill measuring device (42) for measuring density using a differential pressure method. The electrical control system (6) is electrically connected to the stirring motor (8), the water adding device (12), the weighing sensor (18), the temperature measuring device (19), the first slurry return measuring device (20), the second slurry return measuring device (42), and several slurry delivery ports (10).
2. The intelligent grouting integrated collection and storage station according to claim 1, characterized in that: The bracket assembly (1) also includes a triangular base (21), and each of the three triangles of the triangular base (21) is connected to a leg (22). The legs (22) are welded to the triangular base (21) at a 120° angle.
3. The intelligent grouting integrated collection and storage station according to claim 2, characterized in that: Two fixed crossbeams (23) are welded to the top of the tank body (7) of the mixing tank assembly (2), and the mixing motor (8) is fixedly installed on the fixed crossbeams (23).
4. The intelligent grouting integrated collection and storage station according to claim 1, characterized in that: The stirring motor (8) and the stirring device (9) are detachably connected via a flange.
5. The intelligent grouting integrated collection and storage station according to claim 3, characterized in that: Several of the slurry inlets (10) have a first slurry inlet (24) and a second slurry inlet (25). A first pneumatic valve (26) and a second pneumatic valve (27) are respectively installed on the first slurry inlet (24) and the second slurry inlet (25). The first pneumatic valve (26) and the second pneumatic valve (27) are electrically connected to the electrical control system (6). The first pneumatic valve (26) and the second pneumatic valve (27) are both connected to the barrel body (7) through flanges.
6. The intelligent grouting integrated collection and storage station according to claim 5, characterized in that: The swing assembly (17) has a cylinder (28), the bottom of which is hinged to the slurry collection tank (11). The telescopic end of the cylinder (28) is hinged to a drive arm (29) for pushing and pulling the hose (16). A clamp (30) is connected to the drive arm (29), and the hose (16) is fixed to the clamp (30).
7. The intelligent grouting integrated collection and storage station according to claim 6, characterized in that: The water filling device (12) includes a water filling valve (31) and a water filling pipe (32). The water filling valve (31) is connected in series with the water filling pipe (32). The inlet (14) of the water filling pipe (32) is connected to the cleaning water tank, and the outlet (15) of the water filling pipe (32) is located at the top of the barrel (7).
8. The intelligent grouting integrated collection and storage station according to claim 7, characterized in that: The electrical control system (6) also includes an electrical control cabinet (35), which is provided with a water baffle and a partition (36) inside. The electrical control cabinet (35) is divided into a high-voltage area (37), a low-voltage area (38), and a pneumatic area (39) by the partition (36). The weak current area (38) in the electrical control cabinet (35) is connected to the host computer via a cable to send the measured weight, density and valve status to the grouting station, and at the same time receive instructions from the host computer to control the opening and closing of the valve; At the same time, the weighing sensor (18), the temperature measuring device (19), and the second slurry measuring device (42) are connected to the weighing sensor (18) and the temperature measuring device (19) respectively through three cables. The weighing sensor (18) is connected to the electrical control cabinet (35) in parallel. The air passage area (39) is connected to the first pneumatic valve (26), the second pneumatic valve (27), the cylinder (28), the water filling valve (31), and the first slurry return measuring device (20) respectively through eight air pipes. The connected air pipes are arranged regularly through the positioning holes on the edge of the barrel (7) to improve the efficiency of later equipment maintenance. The high-voltage zone (37) is connected to the stirring motor (8) via four cables, using a three-phase four-wire connection method.
9. The intelligent grouting integrated collection and storage station according to claim 1, characterized in that: The temperature measuring device (19) includes a thermometer and a protective cover (34). The thermometer is connected to the barrel (7) by a thread, and the protective cover (34) is fitted over the thermometer and fixedly connected to the barrel (7).
10. The intelligent grouting integrated collection and storage station according to claim 7, characterized in that: The weighing sensor (18) is fixedly installed on the support leg (22) by screws and connected to the edge of the barrel (7). The weighing sensor (18) is covered with a protective cover (33), which is fixedly connected to the support leg (22). The weighing sensors (18) are arranged with signal lines through the crossbeams on the adjacent triangular bases (21), and the signal lines are fixed on the upper part of the crossbeams. Finally, they are merged into one signal line at the bottom of the electrical control cabinet (35) and fixed together with the signal line of the temperature measuring device (19). The signal line of the second slurry measuring device (42) is arranged at the bottom of the waste liquid funnel (13); the cable of the stirring motor (8) is arranged through the fixed crossbeam (23); The air pipes of the first pneumatic valve (26), the second pneumatic valve (27), the cylinder (28), the water filling air valve (31), the first slurry return measuring device (20) and the second slurry return measuring device (42) are centrally fixed to each other and are fixedly connected to the electrical control cabinet (35) through the positioning hole on the upper flange of the barrel (7).