Anti-jumping self-centering guide wheel device for ship mooring rope
By designing a self-centering guide wheel device to prevent mooring cables from jumping out of their grooves, the automated handling of the cables is achieved, solving the problems of high labor intensity, high safety risks, and low efficiency in existing manual operations. This improves the safety and efficiency of mooring operations and makes them adaptable to harsh working conditions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-26
- Publication Date
- 2026-03-27
AI Technical Summary
Existing manual operation methods are labor-intensive, pose high safety risks, have low efficiency, and cannot adapt to harsh working conditions during ship mooring. This can lead to muscle strain, potential personal injury, and prolonged berthing and unberthing times.
Design a self-centering guide wheel device for preventing mooring cables from jumping out of their grooves, comprising a base, a motor, a guide wheel, a pushing mechanism, an anti-jumping mechanism, and an auxiliary shifting mechanism. Through mechanical linkage, the device achieves automated handling of the mooring cables, avoids cable splicing slippage, and reduces the need for manual operation.
It reduces the labor intensity of operators, improves operational safety and mooring efficiency, adapts to complex and harsh working conditions, reduces work interruptions caused by electronic component failures, and lowers maintenance costs.
Smart Images

Figure CN121734580A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ship mooring ropes, in particular to a ship mooring rope anti-jumping self-centering guide wheel device. BACKGROUND
[0002] The ship mooring cable operation is a routine operation for the ship to approach and leave the wharf in normal operation, which is not only frequent but also has a certain risk. When the cable is towed to the wharf bitt, we can start to tighten the cable. Before tightening the cable, the wharf cable worker should be reminded to avoid and then the cable is collected through the cable car. A part of the cable is tightened and collected on the pile through the guide wheel. During the whole tightening process, the crew needs to operate, which is also a dangerous operation and requires the operating personnel to be highly vigilant throughout the operation. When the guide wheel is used to tighten the cable, the cable is pulled and tightened by the friction between the cable and the guide wheel. The number of turns on the guide wheel should not be too small, otherwise it is easy to slip and melt the cable. Too many turns are easy to press the cable or run off the guide wheel, so it is appropriate to wind three turns when the cable is not under heavy stress. Although the cable is wound three turns on the guide wheel, it may still press the cable or run off the guide wheel due to the lack of timely processing. When the cable is wound to the upper part of the inclined edge of the guide wheel, the worker needs to hold the cable and push it towards the guide wheel. At this time, the cable on the outside of the guide wheel is in a relaxed state, and the cable will slide down to continue to be tightened, and the whole process is repeated.
[0003] The existing manual operation mode has the following significant disadvantages: 1) high labor intensity, the crew needs to stand by the guide wheel throughout the cable collection operation and repeatedly manually push the cable, especially in the case of large tonnage of the ship and multiple mooring cables, the operating personnel need to maintain the lifting posture for a long time, which consumes a lot of physical strength, and the tightening process of a single cable often lasts for tens of minutes, which easily causes muscle strain; 2) high safety risk, during the operation, the cable is always in a high tension state, and if the cable slips, suddenly rebounds or jumps out, the crew operating at close range is easy to be hit or tripped by the cable, which poses a risk to personal safety; 3) limited operation efficiency, which cannot adapt to the trend of automation, the rhythm of manual operation is slow, and during the peak period of the ship approaching and leaving the wharf, multiple cable tightening operations require a large number of manpower to operate simultaneously, which prolongs the overall approach and departure time; 4) unable to adapt to complex and harsh conditions, in poor conditions such as night, rain, snow, strong wind and low visibility, personnel observation is difficult and standing is unstable, the risk and failure rate of manual operation increases sharply; Therefore, a ship mooring cable anti-jumping self-centering guide wheel device is proposed to solve the above problems. SUMMARY
[0004] The present application aims to provide a ship mooring cable anti-jumping self-centering guide wheel device to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is: A ship mooring cable anti-jumping self-centering guide wheel device, comprising a base and a side plate, one end of the base is fixedly connected with a motor, the center shaft of the motor is fixedly connected with a main shaft, and the main shaft is rotatably connected with the base, the outer side of the main shaft is fixedly connected with a guide wheel, the outer side of the guide wheel is wound with a cable, one end of the base is fixedly connected with a pushing mechanism, a guide rail and a side plate, one side of the guide wheel is provided with an auxiliary displacement mechanism, the outer side of the guide rail is slidably connected with a sliding block, one end of the sliding block is fixedly connected with a horizontal plate, one end of the horizontal plate is fixedly connected with an anti-jumping mechanism, and the pushing mechanism is arranged on one side of the anti-jumping mechanism.
[0006] Preferably, the anti-jumping mechanism comprises a connecting seat fixedly connected with the horizontal plate, the connecting seat is fixedly connected with the auxiliary displacement mechanism, the inner sides of both ends of the connecting seat are slidably connected with guide blocks, the inner side of the bottom end of the connecting seat is rotatably connected with a first conveying wheel, and one end of the first conveying wheel is fixedly connected with a driving assembly; one end of the guide block is rotatably connected with a second conveying wheel, one end of the connecting seat is rotatably connected with a pull rod, one end of the pull rod is rotatably connected with a second connecting shaft, the other end of the second connecting shaft is fixedly connected with a rotating plate, one end of the rotating plate is rotatably connected with a first connecting shaft, the first connecting shaft is rotatably connected with the base, the outer side of the first connecting shaft is sleeved with a torsional spring, and the two ends of the torsional spring are in abutment with the rotating plate and the base respectively, and one side of the rotating plate is provided with a poking assembly.
[0007] Preferably, the poking assembly comprises a guide shaft fixedly connected with the main shaft, the main shaft is slidably connected with a rotating disc through the guide shaft, and one end of the rotating disc close to the rotating plate is fixedly connected with a poking rod.
[0008] Preferably, the driving assembly comprises a first pulley fixedly connected with the rotating shaft of the first conveying wheel, the outer side of the first pulley is provided with a belt, the other end of the belt is sleeved with a second pulley, the second pulley is fixedly connected with the guide wheel, one side of the first pulley is provided with a second limiting cover, one end of the second limiting cover is fixedly connected with a second fixed rod, the second fixed rod is fixedly connected with the connecting seat, one side of the second pulley is provided with a first limiting cover, the bottom end of the first limiting cover is fixedly connected with a first fixed rod, and the first fixed rod is fixedly connected with the side plate.
[0009] Preferably, one end of each of the two guide blocks is fixedly connected with a limiting plate, the limiting plate is slidably connected with the connecting seat, the top end of the connecting seat is screw-connected with a locking screw, and the locking screw is arranged at the top end of the guide block.
[0010] Preferably, the pushing mechanism includes a fixed plate fixedly connected to the base, a connecting rod slidably connected to the inner side of the fixed plate, a guide cylinder fixedly connected to one end of the connecting rod, and a cable passing through the middle of the guide cylinder, and a baffle fixedly connected to the other end of the connecting rod, and the baffle is disposed on one side of the turntable.
[0011] Preferably, a first spring is provided on the outer side of the connecting rod, and the two ends of the first spring are fixedly connected to the connecting rod and the fixed plate respectively. A second spring is fixedly connected to one end of the turntable, and the other end of the second spring is fixedly connected to the guide wheel.
[0012] Preferably, the auxiliary displacement mechanism includes a guide seat fixedly connected to the side plate, a movable plate slidably connected between the guide seat and the side plate, a displacement brush rotatably connected to one end of the movable plate, a one-way gear fixedly connected to the outer side of the rotating shaft of the displacement brush, a connecting beam fixedly connected to one end of the connecting seat, and a rack matching the one-way gear fixedly connected to the other end of the connecting beam, and the rack slidably connected to the movable plate.
[0013] Preferably, a first support plate and a second support plate are fixedly connected to the top of the side plate, a toggle shaft is fixedly connected to one end of the first support plate, an adjustment plate is slidably arranged on the outer side of the toggle shaft, and the adjustment plate is rotatably connected to the moving plate, and a top plate is fixedly connected to one end of the connecting beam.
[0014] Preferably, a third spring is fixedly connected to one end of the second support plate, and the other end of the third spring is fixedly connected to the movable plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. A self-centering guide wheel device for preventing mooring cables from jumping off the guide wheel, which is equipped with an anti-jump mechanism. When the cable is pressed in the inclined area of the guide wheel, the anti-jump mechanism can automatically lay the stacked and pressed cable flat on the outside of the guide wheel, preventing the cable from running off the guide wheel due to the failure to handle the pressing in time. This device does not require the staff to continuously stand by the guide wheel and lift and push the cable, which can reduce the labor intensity of the operators and simultaneously improve the overall efficiency of mooring operations and the safety of personnel operation.
[0016] 2. A self-centering guide wheel device for preventing mooring cables from jumping out of the guide wheel, which is equipped with a pushing mechanism. The anti-jumping mechanism is only triggered when the cable is pressed against the outside of the guide wheel, so as to avoid the meaningless continuous operation of the anti-jumping mechanism and thus prevent its ineffective action from dragging down the overall efficiency of the mooring operation.
[0017] 3. A self-centering guide wheel device for preventing mooring cables from jumping out of the guide wheel, which is equipped with an auxiliary displacement mechanism. When the anti-jump mechanism is activated, the auxiliary displacement mechanism will simultaneously push the outer side of the guide wheel along its axial direction, helping the originally crimped and stacked cables to be quickly laid flat on the surface of the guide wheel, thereby improving the efficiency of handling the cable crimping problem. Attached Figure Description
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Figure 1 This is a schematic diagram of the overall structure of a self-centering guide wheel device for preventing ship mooring cables from jumping out of their grooves, according to the present invention.
[0020] Figure 2 This is a schematic diagram of the installation structure of the pushing mechanism of the ship mooring cable anti-jumping self-centering guide wheel device according to the present invention.
[0021] Figure 3 This is a schematic diagram of the installation structure of the first limiting cover of the self-centering guide wheel device for preventing ship mooring cable from jumping out of the groove according to the present invention.
[0022] Figure 4 This is a cross-sectional view of the second limiting cover of the self-centering guide wheel device for preventing ship mooring cables from jumping out of the groove, according to the present invention.
[0023] Figure 5 This is a schematic diagram of the installation structure of the rotating plate of the self-centering guide wheel device for preventing ship mooring cable from jumping out of the groove, according to the present invention.
[0024] Figure 6 This is a schematic diagram of the installation structure of the guide block of the self-centering guide wheel device for preventing ship mooring cable from jumping out of the groove, according to the present invention.
[0025] Figure 7 This is a schematic diagram of the installation structure of the auxiliary displacement mechanism of the self-centering guide wheel device for preventing ship mooring cable from jumping out of the groove, according to the present invention.
[0026] Figure 8 This is a schematic diagram of the installation structure of the third spring in the self-centering guide wheel device for preventing ship mooring cable from jumping out of the groove, according to the present invention.
[0027] Figure 9 This is a schematic diagram of the installation structure of the guide shaft of the self-centering guide wheel device for preventing ship mooring cable from jumping out of the groove, according to the present invention.
[0028] Figure 10This is a schematic diagram of the position and structure of the guide cylinder when the ship mooring cable anti-jumping self-centering guide wheel device of the present invention is pressed.
[0029] Figure 11 This is a schematic diagram of the position and structure of the guide cylinder when there is no cable clamping in the self-centering guide wheel device for preventing ship mooring cable from jumping out of the groove according to the present invention.
[0030] In the diagram: 1. Pushing mechanism; 101. Guide cylinder; 102. Connecting rod; 103. Fixed plate; 104. First spring; 105. Baffle; 106. Second spring; 2. Anti-jump mechanism; 201. Turntable; 202. Guide shaft; 203. Lever; 204. First connecting shaft; 205. Torsion spring; 206. Rotating plate; 207. Second connecting shaft; 208. Pull rod; 209. Connecting seat; 210. First conveyor wheel; 211. Second conveyor wheel; 212. Guide block; 213. Locking screw; 214. Limiting plate; 215. First pulley; 216. Belt; 217. Second pulley; 218. First limiting cover; 219. First fixing rod; 220. Second limiting cover; 221. Second fixing rod; 3. Auxiliary shifting mechanism; 301. Moving plate; 302. Guide seat; 303. Adjusting plate; 304. Actuating shaft; 305. First support plate; 306. Top plate; 307. Connecting beam; 308. Rack; 309. One-way gear; 310. Shifting brush; 311. Second support plate; 312. Third spring; 4. Base; 5. Motor; 6. Main shaft; 7. Guide wheel; 8. Cable; 9. Side plate; 10. Horizontal plate; 11. Slider; 12. Guide rail. Detailed Implementation
[0031] The present invention will be further described below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual pictures. They should not be construed as limiting the present invention. To better illustrate the specific embodiments of the present invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product size. At the same time, all precision instruments such as lead screws, screws, gears, racks, etc. are provided with protective structures such as protective covers. As these are common knowledge, they are not described in detail in the specification. It is understandable for those skilled in the art that some common structures and their descriptions may be omitted in the drawings. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] To make the technical means, creative features, objectives, and effects of this invention easier to understand, it should be noted in the description of this invention that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The invention will be further described below in conjunction with specific embodiments.
[0033] Example
[0034] like Figures 1-11 As shown, a ship mooring cable anti-derailment self-centering guide wheel device includes a base 4 and a side plate 9. The base 4 is fixed to the ship's deck by welding or bolting. A motor 5 is fixedly connected to one end of the base 4. A main shaft 6 is fixedly connected to the end of the central shaft of the motor 5, and the main shaft 6 is rotatably connected to the base 4. A guide wheel 7 is fixedly connected to the outside of the main shaft 6. A cable 8 is wound around the outside of the guide wheel 7. One end of the cable 8 is fixed to the dock bollard, and the other end passes through the anti-derailment mechanism 2. With the synergistic effect of the guide wheel 7 and the anti-derailment mechanism 2, the cable 8 between the ship and the dock bollard can be gradually tightened, achieving reliable mooring of the ship. One end of the base 4 is fixedly connected to a pushing mechanism 1, a guide rail 12, and a side plate 9. An auxiliary shifting mechanism 3 is provided on one side of the guide wheel 7. A slider 11 is slidably connected to the outside of the guide rail 12. A horizontal plate 10 is fixedly connected to one end of the slider 11. An anti-jump mechanism 2 is fixedly connected to one end of the horizontal plate 10. The pushing mechanism 1 is located on one side of the anti-jump mechanism 2. When some parts of the anti-jump mechanism 2 move, the slider 11 will slide along the guide rail 12 through the horizontal plate 10. The slider 11, the guide rail 12, and the horizontal plate 10 together constitute a support and guide limiting assembly, providing stable operating constraints for the anti-jump mechanism 2 and ensuring its precise and reliable operation.
[0035] As a further improvement to the present invention, such as Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the anti-jump mechanism 2 includes a connecting seat 209 fixedly connected to the horizontal plate 10. The connecting seat 209 is fixedly connected to the auxiliary shifting mechanism 3. Guide blocks 212 are slidably connected to the inner sides of both ends of the connecting seat 209. A first conveying wheel 210 is rotatably connected to the inner side of the bottom end of the connecting seat 209. A drive assembly is fixedly connected to one end of the first conveying wheel 210. A second conveying wheel 211 is rotatably connected to one end of the guide block 212. The cable 8 is threaded between the first conveying wheel 210 and the second conveying wheel 211. When the guide block 212 slides along the connecting seat 209, it can drive the second conveying wheel 211 to move synchronously, thereby adjusting the clamping force of the two wheels on the cable 8 and ensuring that the first conveying wheel 210 and the second conveying wheel 211 can stably drive the cable 8 to be conveyed. One end of the connecting seat 209 is rotatably connected to a pull rod 208, one end of the pull rod 208 is rotatably connected to a second connecting shaft 207, the other end of the second connecting shaft 207 is fixedly connected to a rotating plate 206, one end of the rotating plate 206 is rotatably connected to a first connecting shaft 204, and the first connecting shaft 204 is rotatably connected to the base 4. A torsion spring 205 is sleeved on the outside of the first connecting shaft 204, and the two ends of the torsion spring 205 abut against the rotating plate 206 and the base 4 respectively. A toggle assembly is provided on one side of the rotating plate 206. The torsion spring 205 (right-view perspective) provides a clockwise torsional force to the rotating plate 206. When the first conveyor wheel 210 and the second conveyor wheel 211 are normally conveying the cable 8, the actuating assembly does not apply a actuating action to the rotating plate 206. At this time, driven by the torque of the torsion spring 205, the rotating plate 206, through the second connecting shaft 207, the pull rod 208, and the connecting seat 209, drives the first conveyor wheel 210 and the second conveyor wheel 211 to work together, ensuring that the cable 8 between the guide wheel 7 and the connecting seat 209 remains taut. When the cable 8 is pressed and stacked on the inclined surface of the guide wheel 7, the pushing mechanism 1 is triggered and drives the lever 203 of the actuating component to move to the side of the rotating plate 206. As the main shaft 6 drives the guide wheel 7 to rotate synchronously, the lever 203 acts on the rotating plate 206, causing it to rotate around the axis of the first connecting shaft 204. The rotation of the rotating plate 206 is transmitted to the pull rod 208 through the second connecting shaft 207, which in turn pulls the connecting seat 209 to move closer to the guide wheel 7, thus actively pushing the cable 8 towards the guide wheel 7. This action will cause the cable 8 between the connecting seat 209 and the guide wheel 7 to become slack, and simultaneously cause the cable 8 on the outside of the guide wheel 7 to become slack. The originally pressed and stacked cable 8 then slides down the inclined surface of the guide wheel 7 and automatically adjusts its position along the axial direction of the guide wheel 7, finally lying flat on the outside of the guide wheel 7. This process eliminates the need for staff to continuously monitor the guide wheel 7 and manually lift and push the cable 8, effectively preventing the cable 8 from slipping off the guide wheel 7 due to untimely cable pressing. This reduces the labor intensity of the operators and significantly improves the overall efficiency and operational safety of the mooring operation. When the lever 203 rotates past the rotating plate 206 with the main shaft, the lever action on the rotating plate 206 is released; at this time, the torsional force of the torsion spring 205 drives the connecting seat 209 to reset, so that the cable 8 between the connecting seat 209 and the guide wheel 7 is restored to tension, and the first conveying wheel 210 and the second conveying wheel 211 then resume normal conveying operation of the cable 8.
[0036] By repeating the above actions, the phenomenon of cable 8 being crimped and stacked can be continuously eliminated, effectively preventing cable 8 from slipping off the guide wheel 7.
[0037] As a further improvement to the present invention, such as Figure 2 and Figure 9 As shown, the actuating assembly includes a guide shaft 202 fixedly connected to the main shaft 6. A turntable 201 is slidably connected to the main shaft 6 via the guide shaft 202. Wedge-shaped surfaces are provided around the turntable 201. A lever 203 is fixedly connected to one end of the turntable 201 near the rotating plate 206. The guide shaft 202 has a dual function: firstly, it provides guidance and limitation for the turntable 201; secondly, when the main shaft 6 rotates, it drives the turntable 201 to rotate synchronously with the main shaft 6, thereby driving the lever 203 on the turntable 201 to rotate synchronously. Four levers 203 are provided, evenly distributed along the circumference of the turntable 201.
[0038] As a further improvement to the present invention, such as Figure 3 and Figure 4 As shown, the drive assembly includes a first pulley 215 fixedly connected to the shaft of the first conveying wheel 210. A belt 216 is provided on the outer side of the first pulley 215, and a second pulley 217 is sleeved on the other end of the belt 216. The second pulley 217 is fixedly connected to the guide wheel 7. During the normal rotation of the guide wheel 7 to convey the cable 8, its rotational power is synchronously transmitted to the second pulley 217 and drives the pulley to rotate. Subsequently, the second pulley 217 drives the first pulley 215 to rotate synchronously through the belt 216, thereby driving the first conveying wheel 210 to rotate accordingly. The first conveying wheel 210 and the second conveying wheel 211 cooperate to achieve stable conveying of the cable 8. A second limiting cover 220 is provided on one side of the first pulley 215. A second fixing rod 221 is fixedly connected to one end of the second limiting cover 220, and the second fixing rod 221 is fixedly connected to the connecting seat 209. A first limiting cover 218 is provided on one side of the second pulley 217. A first fixing rod 219 is fixedly connected to the bottom end of the first limiting cover 218, and the first fixing rod 219 is fixedly connected to the side plate 9. The distance between the second limiting cover 220 and the first pulley 215 is set to 2-5mm, and the distance between the inner wall of the first limiting cover 218 and the second pulley 217 is set to 10-15cm. When the connecting seat 209 feeds the cable 8 back towards the guide wheel 7 via the first conveyor wheel 210 and the second conveyor wheel 211, the first conveyor wheel 210 will drive the first pulley 215 to move synchronously towards the guide wheel 7; at this time, the belt 216 wrapped around the outside of the first pulley 215 and the second pulley 217 will loosen, and the rotational power of the second pulley 217 will not be transmitted to the first pulley 215 through the belt 216, thereby causing the first conveyor wheel 210 and the second conveyor wheel 211 to stop actively feeding the cable 8, ensuring that the cable 8 wrapped around the outside of the guide wheel 7 can remain in a loose state; When the belt 216 is in a slack state, the second limiting cover 220 can limit the belt 216 to prevent it from disengaging from the first pulley 215, ensuring that the belt 216 is always engaged in the groove of the first pulley 215. At the same time, the first limiting cover 218 is used to accommodate the slack belt 216, and its inner wall width is reserved with a gap of 3-5mm compared with the width of the belt 216. When the connecting seat 209 is reset, the first limiting cover 218 can guide the belt 216 to quickly and accurately re-engage with the groove of the second pulley 217 through its own guiding and limiting function, avoiding the belt 216 from being misaligned and stuck at the edge of the second pulley 217.
[0039] As a further improvement to the present invention, such as Figure 6 As shown, one end of each of the two guide blocks 212 is fixedly connected to a limiting plate 214, and the limiting plate 214 is slidably connected to the connecting seat 209. A locking screw 213 is screwed to the top of the connecting seat 209, and the locking screw 213 is located at the top of the guide block 212. Under the limiting constraint of the two limiting plates 214, axial movement of the second conveying wheel 211 during rotation can be effectively prevented. When it is necessary to apply compressive force to the cable 8 through the second conveying wheel 211, the operator can screw the locking screw 213 on the inner side of the connecting seat 209; under the action of threaded transmission, the locking screw 213 will drive the guide block 212 and the second conveying wheel 211 to move downward, thereby realizing the clamping operation of the cable 8.
[0040] As a further improvement to the present invention, such as Figure 2As shown, the pushing mechanism 1 includes a fixed plate 103 fixedly connected to the base 4. A connecting rod 102 is slidably connected to the inner side of the fixed plate 103. A guide cylinder 101 is fixedly connected to one end of the connecting rod 102, and a cable 8 passes through the middle of the guide cylinder 101. A baffle 105 is fixedly connected to the other end of the connecting rod 102, and the baffle 105 is disposed on one side of the turntable 201. A first spring 104 is disposed on the outer side of the connecting rod 102, and the two ends of the first spring 104 are fixedly connected to the connecting rod 102 and the fixed plate 103 respectively. A second spring 106 is fixedly connected to one end of the turntable 201, and the other end of the second spring 106 is fixedly connected to the guide wheel 7. The specifications of the guide cylinder 101 can be customized according to the diameter of the cable 8 to ensure that the cable 8 can pass smoothly through its interior. Simultaneously, a ball bearing structure can be added to the inner wall of the guide cylinder 101 to reduce frictional loss between the cable 8 and the guide cylinder 101 during cable insertion. The guide cylinder 101 should be installed close to the inclined surface area of the guide wheel 7. When the cable 8 wound around the outside of the guide wheel 7 does not exhibit any crimping or stacking, the connecting rod 102, under the tension of the first spring 104, will cause the guide cylinder 101 to conform to the surface of the guide wheel 7. Simultaneously, the connecting rod 102 synchronously drives the baffle 105 to press against the wedge-shaped surface of the turntable 201, driving the turntable 201 and the lever 203 to move away from the guide wheel 7. This measure ensures that the lever 203 will not come into contact with the rotating plate 206 during the rotation of the turntable 201, thereby preventing the connecting seat 209 from moving erroneously towards the guide wheel 7. Only when cable pressing occurs on the outside of the guide wheel 7 will the connecting seat 209 move towards the guide wheel 7, preventing the overall work efficiency from being reduced due to the connecting seat 209 doing useless work. When the cable 8 wound around the outside of the guide wheel 7 experiences a pressing and stacking phenomenon on its inclined surface (it should be noted that this pressing phenomenon only occurs on the inclined surface of the guide wheel 7), the stacked cable will exert an upward supporting force on the guide cylinder 101, driving the guide cylinder 101 to move upward; at the same time, the guide cylinder 101 drives the baffle 105 through the connecting rod 102, sliding upward from the side of the turntable 201 to the wedge-shaped surface. In this state, under the pulling force of the second spring 106, the turntable 201 drives the lever 203 to move to the side of the rotating plate 206, ensuring that when the turntable 201 rotates, the lever 203 can accurately act on the rotating plate 206 and trigger its action.
[0041] As a further improvement to the present invention, such as Figure 7 and Figure 8As shown, the auxiliary displacement mechanism 3 includes a guide seat 302 fixedly connected to the side plate 9. A movable plate 301 is slidably connected between the guide seat 302 and the side plate 9. A displacement brush 310 is rotatably connected to one end of the movable plate 301. The displacement brush 310 is surrounded by bristles made of nylon. A one-way gear 309 is fixedly connected to the outside of the rotating shaft of the displacement brush 310. The one-way gear 309, also known as a one-way clutch or overrunning clutch, is a mechanical device that allows a gear to rotate freely in one direction and lock in another direction. The rotation direction of the one-way gear 309 is clockwise (top view). A connecting beam 307 is fixedly connected to one end of the connecting seat 209. A rack 308 that matches the one-way gear 309 is fixedly connected to the other end of the connecting beam 307. The rack 308 is slidably connected to the movable plate 301. The top of the side plate 9 is fixedly connected to a first support plate 305 and a second support plate 311. One end of the first support plate 305 is fixedly connected to a toggle shaft 304. An adjustment plate 303 is slidably arranged on the outer side of the toggle shaft 304, and the adjustment plate 303 is rotatably connected to the moving plate 301. One end of the connecting beam 307 is fixedly connected to a top plate 306. One end of the second support plate 311 is fixedly connected to a third spring 312, and the other end of the third spring 312 is fixedly connected to the movable plate 301.
[0042] When the cable 8 wound around the outside of the guide wheel 7 does not exhibit any crimping or stacking on its inclined surface, the connecting seat 209 will drive the top plate 306 to press against the adjusting plate 303 via the connecting beam 307; the adjusting plate 303 will then use the actuating shaft 304 as a fulcrum to push the moving plate 301 to move away from the second support plate 311, and at the same time, the moving plate 301 will drive the displacement brush 310 to completely disengage from the cable 8 on the outside of the guide wheel 7. In this way, during the rotation of the cable 8 driven by the guide wheel 7, the normal displacement of the cable 8 along the axial direction of the guide wheel 7 will not be hindered; When the cable 8 wrapped around the outside of the guide wheel 7 experiences a pressing and stacking phenomenon in its inclined area, the connecting seat 209 will shift towards the guide wheel 7. At the same time, the connecting seat 209, through the connecting beam 307, causes the top plate 306 to separate from the adjusting plate 303, releasing the abutment and limiting effect of the top plate 306 on the adjusting plate 303. At this time, under the pulling force of the third spring 312, the moving plate 301 drives the shifting brush 310 to move towards the cable 8 on the outside of the guide wheel 7 and fits tightly against the cable 8.
[0043] During this process, the connecting seat 209 also drives the rack 308 to move synchronously along one side of the one-way gear 309 via the connecting beam 307. This drives the one-way gear 309 to move the shifting brush 310 clockwise to push the cable 8 on the outside of the guide wheel 7, thereby accelerating the crimping of the stacked cables 8 and quickly laying them flat on the outside of the guide wheel 7, improving the efficiency of handling cable crimping. After the cable crimping is completed, the shifting brush 310 will reset synchronously with the reset action of the connecting seat 209 and enter standby mode, waiting for the next work trigger.
[0044] Meanwhile, through the coordinated linkage of the pushing mechanism 1, the anti-jump mechanism 2, and the auxiliary shifting mechanism 3, this device can automatically handle the stacking and jumping problems of the outer cable 8 of the guide wheel 7. The entire system only requires a single motor 5 to complete the power transmission of the entire process, without the need for a large number of additional controllers, sensors, and other drive equipment. This mechanical linkage design has significant advantages: 1) Strong resistance to harsh environments, eliminating complex electronic control components, fundamentally reducing the interference of harsh working conditions such as high salt spray, strong vibration, and drastic temperature differences at sea on equipment operation, reducing operation interruptions caused by electronic component failures, and improving the reliability and durability of the device; 2) Low maintenance cost and simple operation, the failure rate of mechanical components is much lower than that of the electronic control system, and daily maintenance only requires lubrication and tightening of transmission components, without the need for professional electronic control maintenance technology; at the same time, it simplifies the training cost of operators and reduces the risk of human error.
[0045] The above are preferred embodiments of the present invention. The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are only illustrative of the principles of the present invention. Various changes and modifications can be made to the present invention without departing from the scope of protection of the present invention. All such changes and modifications fall within the scope of protection of the present invention as defined by the appended claims and their equivalents.
Claims
1. A self-centering guide wheel device for preventing ship mooring lines from jumping out of their grooves, comprising a base (4) and a side plate (9), characterized in that: One end of the base (4) is fixedly connected to a motor (5), and the end of the central shaft of the motor (5) is fixedly connected to a main shaft (6), and the main shaft (6) is rotatably connected to the base (4). A guide wheel (7) is fixedly connected to the outside of the main shaft (6), and a cable (8) is wound around the outside of the guide wheel (7). One end of the base (4) is fixedly connected to a pushing mechanism (1), a guide rail (12) and a side plate (9). An auxiliary shifting mechanism (3) is provided on one side of the guide wheel (7). A slider (11) is slidably connected to the outside of the guide rail (12). A horizontal plate (10) is fixedly connected to one end of the slider (11), and an anti-jumping mechanism (2) is fixedly connected to one end of the horizontal plate (10). The pushing mechanism (1) is located on one side of the anti-jumping mechanism (2).
2. The ship mooring cable anti-jumping self-centering guide wheel device according to claim 1, characterized in that: The anti-jump mechanism (2) includes a connecting seat (209) fixedly connected to the horizontal plate (10), the connecting seat (209) being fixedly connected to the auxiliary shifting mechanism (3), and guide blocks (212) slidably connected to the inner sides of both ends of the connecting seat (209). A first conveying wheel (210) is rotatably connected to the inner side of the bottom end of the connecting seat (209), and a drive assembly is fixedly connected to one end of the first conveying wheel (210). A second conveying wheel (211) is rotatably connected to one end of the guide block (212), and a pull rod (211) is rotatably connected to one end of the connecting seat (209). 08), one end of the pull rod (208) is rotatably connected to a second connecting shaft (207), the other end of the second connecting shaft (207) is fixedly connected to a rotating plate (206), one end of the rotating plate (206) is rotatably connected to a first connecting shaft (204), and the first connecting shaft (204) is rotatably connected to the base (4). A torsion spring (205) is sleeved on the outside of the first connecting shaft (204), and the two ends of the torsion spring (205) abut against the rotating plate (206) and the base (4) respectively. A toggle assembly is provided on one side of the rotating plate (206).
3. The ship mooring cable anti-jumping self-centering guide wheel device according to claim 2, characterized in that: The actuation assembly includes a guide shaft (202) fixedly connected to the main shaft (6), and a turntable (201) is slidably connected to the main shaft (6) via the guide shaft (202). A lever (203) is fixedly connected to one end of the turntable (201) near the rotating plate (206).
4. A ship mooring cable anti-jumping self-centering guide wheel device according to claim 2, characterized in that: The drive assembly includes a first pulley (215) fixedly connected to the shaft of the first conveyor wheel (210). A belt (216) is provided on the outer side of the first pulley (215). A second pulley (217) is sleeved on the other end of the belt (216). The second pulley (217) is fixedly connected to the guide wheel (7). A second limiting cover (220) is provided on one side of the first pulley (215). A second fixing rod (221) is fixedly connected to one end of the second limiting cover (220), and the second fixing rod (221) is fixedly connected to the connecting seat (209). A first limiting cover (218) is provided on one side of the second pulley (217). A first fixing rod (219) is fixedly connected to the bottom end of the first limiting cover (218), and the first fixing rod (219) is fixedly connected to the side plate (9).
5. A ship mooring cable anti-jumping self-centering guide wheel device according to claim 2, characterized in that: One end of each of the two guide blocks (212) is fixedly connected to a limiting plate (214), and the limiting plate (214) is slidably connected to the connecting seat (209). The top end of the connecting seat (209) is spirally connected to a locking screw (213), and the locking screw (213) is located at the top end of the guide block (212).
6. The ship mooring cable anti-jumping self-centering guide wheel device according to claim 1, characterized in that: The pushing mechanism (1) includes a fixed plate (103) fixedly connected to the base (4). A connecting rod (102) is slidably connected to the inner side of the fixed plate (103). A guide cylinder (101) is fixedly connected to one end of the connecting rod (102), and a cable (8) passes through the middle of the guide cylinder (101). A baffle (105) is fixedly connected to the other end of the connecting rod (102), and the baffle (105) is located on one side of the turntable (201).
7. A ship mooring cable anti-jumping self-centering guide wheel device according to claim 6, characterized in that: A first spring (104) is provided on the outside of the connecting rod (102), and the two ends of the first spring (104) are fixedly connected to the connecting rod (102) and the fixing plate (103) respectively. A second spring (106) is fixedly connected to one end of the turntable (201), and the other end of the second spring (106) is fixedly connected to the guide wheel (7).
8. A ship mooring cable anti-slip self-centering guide wheel device according to any one of claims 1 or 2, characterized in that: The auxiliary displacement mechanism (3) includes a guide seat (302) fixedly connected to the side plate (9), a movable plate (301) slidably connected between the guide seat (302) and the side plate (9), a displacement brush (310) rotatably connected to one end of the movable plate (301), a one-way gear (309) fixedly connected to the outside of the rotating shaft of the displacement brush (310), a connecting beam (307) fixedly connected to one end of the connecting seat (209), a rack (308) matching the one-way gear (309) fixedly connected to the other end of the connecting beam (307), and the rack (308) slidably connected to the movable plate (301).
9. A ship mooring cable anti-jumping self-centering guide wheel device according to claim 8, characterized in that: The top of the side plate (9) is fixedly connected to a first support plate (305) and a second support plate (311). One end of the first support plate (305) is fixedly connected to a toggle shaft (304). An adjustment plate (303) is slidably arranged on the outside of the toggle shaft (304), and the adjustment plate (303) is rotatably connected to the moving plate (301). One end of the connecting beam (307) is fixedly connected to a top plate (306).
10. A ship mooring cable anti-jumping self-centering guide wheel device according to claim 9, characterized in that: One end of the second support plate (311) is fixedly connected to a third spring (312), and the other end of the third spring (312) is fixedly connected to the movable plate (301).