Improved excavator bucket structure for realizing mechanical burying of ground auger

Abstract

The invention relates to the technical field of ground auger burying, and discloses an improved excavator bucket structure for achieving mechanical burying of a ground auger, the improved excavator bucket structure comprises an excavator rocker arm connecting assembly, a ground auger fixing mechanism and a driving connecting assembly, a fixing plate is fixedly installed at the output end of the bottom of a rotating oil cylinder, and a bayonet socket is fixedly installed at the bottom of the fixing plate; and a cross-shaped inserting rod is inserted into the inserting base, and an equipment mounting plate is movably mounted at the bottom of the cross-shaped inserting rod. According to the improved excavator bucket structure for achieving mechanical burying of the ground auger, the excavator rocker arm connecting assembly is in butt joint with the excavator, the rotating oil cylinder is connected into an excavator hydraulic system through the excavator hydraulic system connecting pipe fitting to obtain power, and an independent power source and a hydraulic control system do not need to be configured; and the fixing plate and the equipment mounting plate are fixedly connected through the threaded fixing rod and the threaded fixing seat, and by means of the advantage of large-range operation of an excavator, the ground drill rod piece in the ground drill clamp is driven to be efficiently screwed into the ground in an open area.

Description

Technical Field

[0001] This invention relates to the field of ground drilling technology, specifically to an improved excavator bucket structure for realizing mechanized ground drilling. Background Technology

[0002] During line construction, many scenarios require the installation of a large number of ground drills (ground anchors). Relying solely on manual installation requires a large workforce and takes a long time. Furthermore, workers who are constantly turning around are prone to symptoms such as dizziness and nausea. If the terrain is unfavorable or the weather is bad, the installation becomes even more difficult.

[0003] To address the problems encountered during the installation of ground anchors, domestic research has focused on various aspects. For example, patent publication CN109356520B discloses a drilling device for a mobile ground anchor, comprising: a power source, a hydraulic control device, a power head connecting arm, and a power head connected in sequence; the power head is connected to the ground anchor; the hydraulic control device is used to drive the power head to output torque based on the energy provided by the power source, thus drilling the ground anchor into the ground. This invention can be widely applied in the installation of rigid pole ground anchors, directly improving the safety and reliability of construction operations. It enables hydraulically driven drilling of ground anchors, avoiding manual screwing, and facilitates convenient and quick on-site transport and relocation, solving the current construction difficulties of ground anchors in overhead line construction.

[0004] However, the aforementioned ground anchor drilling device still has significant limitations in application and is difficult to adapt to diverse construction scenarios: First, the device relies on an independent power source and hydraulic control system, resulting in a large overall equipment size and fixed structure. In large-scale construction areas such as open plains and hills, a lot of manpower is still required, which cannot effectively improve the efficiency of ground drilling. Second, the device cannot be disassembled as a whole, and the working radius of its power head connecting arm is fixed. In narrow construction areas such as dense forest areas, building gaps, and the bottom of power poles, the entire device is difficult to enter and cannot complete the ground drilling operation. It can only revert to manual operation mode. Therefore, an improved excavator bucket structure for realizing mechanized ground drilling is proposed. Summary of the Invention

[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides an improved excavator bucket structure for mechanized burial of ground drilling equipment. It has advantages such as being able to be integrated into an excavator for efficient mechanized burial in open areas, being detachable and portable for operation in narrow areas, requiring no additional independent power source, and significantly reducing the intensity of manual labor. It solves the problems of poor adaptability of existing mechanized ground anchor drilling devices and their inability to meet the needs of both open and narrow area operations.

[0006] (II) Technical Solution

[0007] To achieve the above objectives of being able to be integrated into an excavator for efficient mechanized burial in open areas, being detachable and portable for operation in narrow areas, requiring no additional independent power source, and significantly reducing manual labor intensity, the present invention provides the following technical solution: an improved excavator bucket structure for achieving mechanized burial with a ground drill, comprising an excavator rocker arm connecting assembly, a ground drill fixing mechanism, and a drive connecting assembly. A rotary cylinder is movably mounted at the bottom of the rocker arm connecting assembly, and three excavator hydraulic system connecting pipes are fixedly mounted on the outside of the rotary cylinder. A ground drill rod is movably mounted inside the ground drill fixing mechanism. The drilling rig fixing mechanism includes a fixing plate, a connector, a cross connector rod, an equipment mounting plate, a threaded fixing rod, a threaded fixing seat, a drilling rig clamp, a limit rod, a limit nut, a drive motor, a handle, and an equipment box. A fixing plate is fixedly installed at the bottom output end of the rotary cylinder. A connector is fixedly installed at the bottom of the fixing plate. A cross connector rod is inserted into the connector. The equipment mounting plate is movably installed at the bottom of the cross connector rod. Two threaded fixing rods are rotatably connected inside the fixing plate. Two threaded fixing seats are fixedly installed at the bottom of the equipment mounting plate. A drilling rig clamp is fixedly installed at the bottom of the cross connector rod. A limit rod is movably installed inside the drilling rig clamp. A limit nut is threadedly connected to the outside of the limit rod. A drive motor is fixedly installed on the left side of the equipment mounting plate. A handle is installed outside the drive motor. The equipment box is fixedly installed at the bottom of the equipment mounting plate.

[0008] Preferably, the drive connection assembly includes a drive box, a drive wheel, a drive belt, a cross-shaped insertion slot, an extension hole, and a cross-shaped insertion shaft. The drive box has two drive wheels rotatably connected inside, and the two drive wheels are connected by a drive belt. The bottom of each of the two drive wheels is provided with a cross-shaped insertion slot. The top and bottom of the drive box are provided with two extension holes. The output end of the drive motor is fixedly installed with a cross-shaped insertion shaft.

[0009] Preferably, the bottom end of the threaded fixing rod penetrates through the fixing plate and extends into the interior of the threaded fixing seat and is threadedly connected to the threaded fixing seat. The top end of the cross-shaped plug rod is tightly fitted to the inner wall of the plug seat. The fixing plate and the equipment mounting plate are detachably fastened together by the threaded fixing rod and the threaded fixing seat. The top end of the threaded fixing rod is provided with a hexagonal drive head.

[0010] Preferably, the drilling rig chuck has a U-shaped groove structure, the top of the drilling rod is inserted into the interior of the drilling rig chuck, the end of the limiting rod passes through one side of the drilling rig chuck and the top of the drilling rod, and extends to the other side of the drilling rig chuck. After the limiting nut is threadedly connected to the end of the limiting rod, an anti-slip rubber pad is adhered to the inner wall of the drilling rig chuck, and the surface of the anti-slip rubber pad is provided with anti-slip texture.

[0011] Preferably, the diameters of the two extension holes at the top and bottom of the drive box are adapted to the diameters of the two threaded fixing rods, and the distance between each pair of laterally corresponding extension holes is the same as the distance between the two threaded fixing seats.

[0012] Preferably, the cross-shaped insertion slots at the bottom of the two drive wheels are respectively adapted to the top of the cross-shaped insertion rod and the cross-shaped insertion shaft, and the bottom of the drive box has two insertion holes adapted to the top of the cross-shaped insertion rod and the cross-shaped insertion shaft.

[0013] Preferably, the equipment box is equipped with a battery and a control circuit board inside. The side wall of the equipment box is provided with heat dissipation holes and a charging interface. The power line of the drive motor passes through the equipment mounting plate and is electrically connected to the control circuit board inside the equipment box. Rubber shock-absorbing pads are provided at the connection between the equipment box and the equipment mounting plate.

[0014] Preferably, the handle is welded and fixed to the outer wall of the drive motor housing, and the handle is covered with an anti-slip foam sleeve. The bottom of the equipment mounting plate is provided with a semi-circular limiting groove that fits with the drill rod.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides an improved excavator bucket structure for realizing mechanized burial of earth drills, which has the following beneficial effects: 1. This improved excavator bucket structure, used to achieve mechanized burial of earth drills, connects to the excavator via an excavator rocker arm connecting assembly. The rotating cylinder is connected to the excavator's hydraulic system via hydraulic system connecting pipes to obtain power, eliminating the need for an independent power source and hydraulic control system. Furthermore, the fixing plate and equipment mounting plate are securely connected via threaded fixing rods and threaded fixing seats. Leveraging the excavator's wide operating range, the earth drill rods within the earth drill clamp are efficiently driven into the ground in open areas, significantly reducing manpower input and improving burial efficiency, thus solving the problem of low efficiency in open areas with traditional devices.

[0017] 2. The improved excavator bucket structure used to achieve mechanized burial of the ground drill can be unscrewed when entering a narrow area to separate the ground drill fixing mechanism from the rotating cylinder. After the drive connection assembly is assembled, the battery in the equipment box powers the drive motor, which drives the cross-connecting rod to rotate through the cross-connecting shaft, transmission wheel and transmission belt. Construction personnel can hold the handle to complete the burial, avoiding the need to return to the original manual operation and solving the problem that traditional devices cannot enter narrow areas. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the assembled connection of the drilling rig fixing mechanism and the drive connection assembly of the present invention; Figure 3 For the present invention Figure 1 Enlarged structural diagram at point A in the diagram; Figure 4 This is a three-dimensional schematic diagram of the drive connection component of the present invention; Figure 5 This is a cross-sectional schematic diagram of the drive connection component of the present invention; Figure 6 For the present invention Figure 2 A magnified structural diagram at point B in the diagram.

[0019] In the diagram: 1. Excavator rocker arm connection assembly; 2. Rotary cylinder; 3. Excavator hydraulic system connection fittings; 4. Drill fixing mechanism; 401. Fixing plate; 402. Plug-in seat; 403. Cross plug-in rod; 404. Equipment mounting plate; 405. Threaded fixing rod; 406. Threaded fixing seat; 407. Drill clamp; 408. Limiting plug rod; 409. Limiting nut; 410. Drive motor; 411. Lifting handle; 412. Equipment box; 5. Drill rod; 6. Drive connection assembly; 601. Drive box; 602. Transmission wheel; 603. Transmission belt; 604. Cross plug groove; 605. Extension hole; 606. Cross plug shaft. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Please see Figure 1-6An improved excavator bucket structure for realizing mechanized burial of earth drills includes an excavator rocker arm connecting assembly 1, an earth drill fixing mechanism 4 and a drive connecting assembly 6. A rotary cylinder 2 is movably installed at the bottom of the rocker arm connecting assembly 1. Three excavator hydraulic system connecting pipes 3 are fixedly installed on the outside of the rotary cylinder 2. An earth drill rod 5 is movably installed inside the earth drill fixing mechanism 4. The drilling rig fixing mechanism 4 includes a fixing plate 401, a connector 402, a cross connector rod 403, an equipment mounting plate 404, a threaded fixing rod 405, a threaded fixing seat 406, a drilling rig clamp 407, a limit rod 408, a limit nut 409, a drive motor 410, a handle 411, and an equipment box 412. The bottom output end of the rotary cylinder 2 is fixedly mounted with the fixing plate 401. The bottom of the fixing plate 401 is fixedly mounted with the connector 402. The cross connector rod 403 is inserted into the connector 402. The bottom of the cross connector rod 403 is movably mounted with the equipment mounting plate 404. The fixed plate 401 has two threaded fixing rods 405 rotatably connected inside. The bottom of the equipment mounting plate 404 has two threaded fixing seats 406 fixedly installed. The bottom of the cross-shaped plug rod 403 has a ground drill clamp 407 fixedly installed. The ground drill clamp 407 has a limit plug rod 408 movably installed inside. The limit plug rod 408 has a limit nut 409 threadedly connected to its exterior. The left side of the equipment mounting plate 404 has a drive motor 410 fixedly installed. The drive motor 410 has a handle 411 installed on its exterior. The bottom of the equipment mounting plate 404 has an equipment box 412 fixedly installed.

[0022] The drive connection assembly 6 includes a drive box 601, a drive wheel 602, a drive belt 603, a cross-shaped insertion groove 604, an extension hole 605, and a cross-shaped insertion shaft 606. Two drive wheels 602 are rotatably connected inside the drive box 601. The two drive wheels 602 are connected by a drive belt 603. The bottom of each of the two drive wheels 602 is provided with a cross-shaped insertion groove 604. The top and bottom of the drive box 601 are provided with two extension holes 605. The output end of the drive motor 410 is fixedly mounted with a cross-shaped insertion shaft 606. Example 1:

[0023] This embodiment is applicable to large-scale underground drilling operations in open construction areas such as plains and hills. It relies on the power of the excavator itself to achieve mechanized construction. The specific operation process and structural principles are as follows: I. Structural Pre-assembly First, insert the top of the drill rod 5 into the U-shaped groove of the drill clamp 407 in the drill fixing mechanism 4, so that the drill rod 5 fits tightly with the semi-circular limiting groove at the bottom of the equipment mounting plate 404; then, insert the end of the limiting rod 408 through the left groove wall of the drill clamp 407, the through hole reserved at the top of the drill rod 5, and the right groove wall of the drill clamp 407 in sequence; finally, tighten the limiting nut 409 and the exposed end of the limiting rod 408 to complete the fixing of the drill rod 5. During this process, the anti-slip rubber pad on the inner wall of the drill clamp 407 can increase the contact friction and prevent the drill rod 5 from slipping when rotating. The cross-shaped connector 403 on the top of the equipment mounting plate 404 is precisely aligned with the connector 402 at the bottom of the fixing plate 401, so that the top of the cross-shaped connector 403 fits tightly against the inner wall of the connector 402. Then, the threaded fixing rod 405 inside the fixing plate 401 is turned with a hexagonal drive tool so that its bottom end passes through the fixing plate 401 and is screwed into the threaded fixing seat 406 at the bottom of the equipment mounting plate 404, thus completing the detachable fastening connection between the fixing plate 401 and the equipment mounting plate 404. The overall structure is connected to the excavator rocker arm by the excavator rocker arm connection assembly 1. At the same time, the three excavator hydraulic system connection pipes 3 on the outside of the rotary cylinder 2 are connected to the excavator hydraulic circuit, so that the rotary cylinder 2 can obtain hydraulic power from the excavator body.

[0024] II. Mechanized Burying Operations The operator manipulates the excavator boom to adjust the spatial position of the overall structure, aligning the bottom end of the drill rod 5 with the burial point; the operator starts the excavator's hydraulic system, and hydraulic oil is input into the rotary cylinder 2 through the excavator's hydraulic system connecting pipe 3, driving the fixed plate 401 at the bottom output end of the rotary cylinder 2 to drive the entire drill fixing mechanism 4 and the drill rod 5 to rotate synchronously; at the same time, the operator slowly presses down the excavator boom, causing the drill rod 5 to rotate into the ground at a uniform speed, completing the mechanized burial. Example 2:

[0025] This embodiment is suitable for drilling operations in narrow construction areas such as densely wooded areas, building gaps, and the base of power poles. It relies on the detachable structure and self-powered capability to achieve portable construction. The specific operation process and structural principles are as follows: I. Structural Decomposition and Reorganization First, unscrew the threaded fixing rod 405, release the fastening connection between the fixing plate 401 and the equipment mounting plate 404, and disassemble the entire ground drill fixing mechanism 4 from the rotating cylinder 2; then, put the drive box 601 in the drive connection assembly 6 onto the top of the cross-shaped plug rod 403 and the cross-shaped plug shaft 606 of the drive motor 410, so that the extension holes 605 at the top and bottom of the drive box 601 are aligned with the fixing seat 406, and at the same time ensure that the two plug holes at the bottom of the drive box 601 are adapted to be connected to the top of the cross-shaped plug rod 403 and the cross-shaped plug shaft 606 respectively, and the cross-shaped plug grooves 604 at the bottom of the two transmission wheels 602 are respectively engaged with the top of the cross-shaped plug rod 403 and the cross-shaped plug shaft 606. It was confirmed that the battery inside the equipment box 412 had sufficient power, the charging interface on its side wall had been pre-charged, and the power cable of the drive motor 410 had passed through the equipment mounting plate 404 and was electrically connected to the control circuit board inside the equipment box 412.

[0026] II. Portable Burial Operation The construction worker holds the handle 411 on the outside of the drive motor 410. The anti-slip foam cover on the outside of the handle 411 can improve the grip comfort. The bottom end of the drill rod 5 is aligned with the burial point in the narrow area. The drive motor 410 is started. The cross-shaped plug shaft 606 at its output end drives the bottom transmission wheel 602 to rotate. After being transmitted by the transmission belt 603, it synchronously drives the other side transmission wheel 602 and the cross-shaped plug rod 403 to rotate, thereby driving the drill rod 5 in the drill clamp 407 to screw into the ground and complete the burial of the drill in the narrow area. During this process, the rubber shock-absorbing pad at the connection between the equipment box 412 and the equipment mounting plate 404 can reduce the vibration of the drive motor 410 during operation.

[0027] In summary, this improved excavator bucket structure for mechanized burial of earth drills connects to the excavator via the excavator boom connecting assembly 1, and connects the rotating cylinder 2 to the excavator hydraulic system via the excavator hydraulic system connecting pipe 3 to obtain power. It eliminates the need for an independent power source and hydraulic control system. Furthermore, the fixing plate 401 and the equipment mounting plate 404 are securely connected by the threaded fixing rod 405 and the threaded fixing seat 406. Taking advantage of the excavator's wide operating range, the earth drill rod 5 in the earth drill clamp 407 is efficiently driven into the ground in open areas, significantly reducing manpower input and improving burial efficiency, thus solving the problem of low efficiency in open areas of traditional devices.

[0028] Furthermore, the improved excavator bucket structure used for mechanized burial drilling can, when entering a narrow area, unscrew the threaded fixing rod 405 to separate the burial drilling fixing mechanism 4 from the rotating cylinder 2. After assembling the drive connection assembly 6, the battery in the equipment box 412 supplies power to the drive motor 410, which rotates the cross-connecting rod 403 via the cross-connecting shaft 606, the transmission wheel 602, and the transmission belt 603. Construction personnel can then hold the handle 411 to complete the burial, avoiding the need to revert to the original manual operation. This solves the problem that traditional devices cannot enter narrow areas and addresses the issue of poor adaptability of existing mechanized ground anchor drilling devices, which cannot meet the needs of both open and narrow area operations.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An improved excavator bucket structure for realizing mechanized burial of earth drills, comprising an excavator rocker arm connecting assembly (1), an earth drill fixing mechanism (4), and a drive connecting assembly (6), characterized in that: A rotary cylinder (2) is movably installed at the bottom of the rocker arm connecting assembly (1). Three excavator hydraulic system connecting pipes (3) are fixedly installed on the outside of the rotary cylinder (2). A ground drill rod (5) is movably installed inside the ground drill fixing mechanism (4). The drilling rig fixing mechanism (4) includes a fixing plate (401), a connector (402), a cross connector rod (403), an equipment mounting plate (404), a threaded fixing rod (405), a threaded fixing seat (406), a drilling rig clamp (407), a limiting connector rod (408), a limiting nut (409), a drive motor (410), a handle (411), and an equipment box (412). The bottom output end of the rotary cylinder (2) is fixedly mounted with the fixing plate (401). The bottom of the fixing plate (401) is fixedly mounted with the connector (402). The cross connector rod (403) is inserted into the connector (402). The bottom of the cross connector rod (403) is movably mounted with the equipment mounting plate (404). The fixed plate (401) is internally rotatably connected with two threaded fixing rods (405), the bottom of the equipment mounting plate (404) is fixedly installed with two threaded fixing seats (406), the bottom of the cross-shaped plug rod (403) is fixedly installed with a ground drill clamp (407), the ground drill clamp (407) is internally movably installed with a limiting plug rod (408), the external thread of the limiting plug rod (408) is connected with a limiting nut (409), the left side of the equipment mounting plate (404) is fixedly installed with a drive motor (410), the external side of the drive motor (410) is installed with a handle (411), and the bottom of the equipment mounting plate (404) is fixedly installed with an equipment box (412).

2. The improved excavator bucket structure for realizing mechanized burial of earth drills according to claim 1, characterized in that: The drive connection assembly (6) includes a drive box (601), a drive wheel (602), a drive belt (603), a cross-shaped insertion groove (604), an extension hole (605), and a cross-shaped insertion shaft (606). The drive box (601) is rotatably connected to two drive wheels (602), which are connected by a drive belt (603). The bottom of each of the two drive wheels (602) is provided with a cross-shaped insertion groove (604). The top and bottom of the drive box (601) are provided with two extension holes (605). The output end of the drive motor (410) is fixedly installed with a cross-shaped insertion shaft (606).

3. An improved excavator bucket structure for realizing mechanized burial of earth drills according to claim 1, characterized in that: The bottom end of the threaded fixing rod (405) passes through the fixing plate (401) and extends into the interior of the threaded fixing seat (406) and is threadedly connected to the threaded fixing seat (406). The top end of the cross-shaped plug rod (403) is tightly fitted to the inner wall of the plug seat (402). The fixing plate (401) and the equipment mounting plate (404) are connected by the threaded fixing rod (405) and the threaded fixing seat (406) in a detachable fastening connection. The top end of the threaded fixing rod (405) is provided with a hexagonal drive head.

4. An improved excavator bucket structure for realizing mechanized burial of earth drills according to claim 1, characterized in that: The drilling rig (407) has a U-shaped groove structure. The top of the drilling rod (5) is inserted into the interior of the drilling rig (407). The end of the limiting rod (408) passes through one side of the drilling rig (407) and the top of the drilling rod (5), and extends to the other side of the drilling rig (407). After the limiting nut (409) is threadedly connected to the end of the limiting rod (408), the inner wall of the drilling rig (407) is bonded with an anti-slip rubber pad, and the surface of the anti-slip rubber pad is provided with anti-slip texture.

5. An improved excavator bucket structure for realizing mechanized burial of earth drills according to claim 2, characterized in that: The diameter of the two extension holes (605) at the top and bottom of the drive box (601) is adapted to the diameter of the two threaded fixing rods (405), and the distance between each pair of laterally corresponding extension holes (605) is the same as the distance between the two threaded fixing seats (406).

6. An improved excavator bucket structure for realizing mechanized burial of earth drills according to claim 2, characterized in that: The cross-shaped insertion slots (604) at the bottom of the two drive wheels (602) are adapted to the top of the cross-shaped insertion rod (403) and the cross-shaped insertion shaft (606), respectively. The bottom of the drive box (601) has two insertion holes that are adapted to the top of the cross-shaped insertion rod (403) and the cross-shaped insertion shaft (606).

7. An improved excavator bucket structure for realizing mechanized burial of earth drills according to claim 1, characterized in that: The equipment box (412) is equipped with a battery and a control circuit board. The side wall of the equipment box (412) is provided with heat dissipation holes and a charging interface. The power line of the drive motor (410) passes through the equipment mounting plate (404) and is electrically connected to the control circuit board inside the equipment box (412). A rubber shock-absorbing pad is provided at the connection between the equipment box (412) and the equipment mounting plate (404).

8. An improved excavator bucket structure for realizing mechanized burial of earth drills according to claim 1, characterized in that: The handle (411) is welded and fixed to the outer wall of the housing of the drive motor (410), and the handle (411) is covered with an anti-slip foam sleeve. The bottom of the equipment mounting plate (404) is provided with a semi-circular limiting groove that fits with the drill rod (5).

Images