Heatable automatic powder stirring encrusting equipment and system

Abstract

The invention discloses a heatable automatic powder stirring encrusting device and system. The equipment comprises a flour bin, a heat preservation shell, a steam heating opening, a stuffing hopper, an auger A, an auger B, an auger shaft fixing plate, a synchronous wheel A, a synchronous wheel B, a synchronous belt, a gear motor, a supporting plate, a driving motor, a pinion, an outer bin transmission gear, a bearing base, a base bearing pressing plate, a supporting column, a side position fixing plate, a telescopic push rod, a motor, a cutter fixing base, a cutter power disc and a cutter disc gear. The device comprises a cutter blade, a cutter movement guide opening, a sensor, a sensor supporting plate, a straight gear, a cutter driving shaft, a switch valve, a sealing gasket, a sealing cover, a bearing, a fixing plate, a positioning short shaft and a cutter lower rotating disc. The device is used for mounting the automatic powder stirring control equipment to realize powder stirring through rotation of the motor and the rotary straight gear.

Description

Technical Field

[0001] This invention belongs to the catering industry, and in particular relates to a heated automatic powder mixing and filling equipment and system. Background Technology

[0002] With the development of technology, the intelligent automation of kitchen tableware is becoming increasingly innovative and diversified. Most automatic powder mixing, filling and forming equipment on the market is designed to be too large and cumbersome to install. Based on existing technology, this invention is designed to be simple, convenient and fast. It is a self-heating automatic powder mixing and filling equipment. This invention does not require human operation or supervision. After setting the program, it automatically mixes powder, kneads dough and automatically fills the filling. At the same time, it can also heat and keep warm. No experience is required to operate it automatically. It is suitable for home and catering industries, improves filling efficiency, and is convenient, fast and easy to install. Summary of the Invention

[0003] The purpose of this invention is to provide a heated automatic powder mixing and filling equipment and system. The various technical effects of the preferred technical solutions provided by this invention are described in detail below.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a heatable automatic powder mixing and filling equipment and system, comprising a dough hopper, an insulation shell, a steam heating port, a filling funnel, an auger A, an auger B, an auger shaft fixing plate, a synchronous pulley A, a synchronous pulley B, a synchronous belt, a reduction motor, a support plate, a drive motor, a transmission gear, an outer chamber driven gear, a bearing base, a base pressure plate, a support column, a side fixing plate, a telescopic push rod, a motor, a motor protective cover, a cutter fixing base, a cutter power plate, a cutter plate gear, a cutter blade, a cutter blade motion guide port, a sensor, a sensor support plate, and a straight... The components include gears, a cutter drive shaft, an automatic switch device, a sealing gasket, a sealing cover, bearings, a fixing plate, a positioning short shaft, a cutter lower turntable, a cutter disc induction plate, and a cutter lower pressure ring. An auger B is installed inside the dough container, with a filling hopper in the middle of auger B. An auger A is installed inside the filling hopper. An auger shaft fixing plate is installed on the top of the central shaft of auger A. A step wheel B is installed on the auger shaft fixing plate, corresponding to the top of the central shaft of the lower auger A. Side fixing plates are installed at both ends of the auger shaft fixing plate. An insulation shell is installed outside the dough container, with a steam heating port at the bottom. The motor is equipped with a motor cover.

[0005] An outer chamber driven gear is installed on the top of the container, a support plate is installed on the outer chamber transmission gear, a drive motor is installed on the support plate, and a transmission gear is installed below the drive motor.

[0006] The bottom of the flour bin has a discharge port, and a support base is installed below the discharge port. A support column is installed on the support base, and the support base is connected to the flour bin discharge port. A cutter fixing base is installed below the discharge port, and a cutter power plate is installed on the cutter fixing base. A cutter is installed inside the power plate, and a cutter spur gear is installed above the cutter. A motion guide port is provided on the surface of the cutter spur gear, and a sensor support plate is installed on the cutter spur gear. A sensor is installed on the sensor support plate, and a spur gear is installed near the cutter disc spur gear. A motor is installed above the spur gear, and a cutter drive shaft is installed below the spur gear.

[0007] A cutting disc sensor is installed on one side of the cutting disc power plate, and an automatic switch device is installed at the corresponding position of the cutting disc sensor. A bearing is installed inside the cutting disc power plate, and a cutting disc pressure ring is installed at the bottom edge of the cutting disc power plate. A cutting disc lower turntable is installed at the bearing and the bottom of the cutting disc, and a cutting disc fixing base is installed at the bottom of the cutting disc lower turntable.

[0008] The sealing gasket is installed on the flat bearing cover, the bottom of the flat bearing cover is provided with a sealing cover, one end of the flat bearing cover is provided with a telescopic push rod, and the other end is connected and installed above the spur gear of the cutter disc.

[0009] The present invention has the following advantages: This invention requires no human intervention. After setting the program, it automatically mixes flour and dough, and automatically wraps fillings. It can also automatically heat and keep the temperature warm. No experience is required to operate it automatically. It is suitable for home and catering industries, improves filling efficiency, and the equipment is convenient, quick and easy to install. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0011] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a cross-sectional view of the three-dimensional structure at point DD of the present invention; Figure 3 This is a cross-sectional view of the planar structure at point BB of the present invention; Figure 4 This is a schematic diagram of the cutting blade structure of the present invention; Figure 5 This is a cross-sectional view of the cutting blade structure of the present invention; Figure 6 This is a diagram of the cutting trajectory of the present invention; Figure 7 This is a diagram showing the stroke state of the cutting blade of the present invention; Figure 8 This is a projected view of the structure of the present invention; Figure 9 This is an exploded view of the structure of the present invention; Figure 10 A flowchart illustrating the process of making the filling wrapper and filling for the structure of this invention; Figure 11 This is a schematic diagram of the circuit framework of the present invention.

[0012] In the diagram: 1. Dough container; 2. Filling funnel; 3. Screwdriver A; 4. Screwdriver B; 5. Screwdriver shaft fixing plate; 6. Synchronous pulley A; 7. Synchronous pulley B; 9. Synchronous belt; 8. Gear motor; 10. Support plate; 11. Drive motor; 12. Transmission gear; 13. Outer container driven gear; 14. Bearing base; 15. Base bearing pressure plate; 16. Support column; 17. Side fixing plate; 18. Telescopic push rod; 19. Motor; 19-1 Motor cover; 20. Cutter fixing base; 21. Cutter power plate; 22. Cutter plate gear; 23. Cutter blade; 24. Cutter blade motion guide port; 25. Sensor; 26. 1. Sensor support plate; 27. Spur gear; 28. Cutter drive shaft; 29. ​​Automatic switch device; 30. Sealing gasket; 31. Sealing cover; 32. Bearing; 33. Fixing plate; 34. Positioning short shaft; 35. Cutter lower turntable; 36. Cutter disc sensing plate; 37. Cutter lower pressure ring; 38. Bearing B; 39. Bearing C; 40. Guide rail; 41. Filling outlet; 42. Dough outlet; 43. Stirring rod; 44. Screwdriver central shaft; 45. Dough sensor; 46. Metering sensor; 47. Guide column; 48. Blade movement limit groove; 50. Blade limit buckle; 51. Insulation shell; 52. Steam heating port. Implementation

[0013] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be described in detail below. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0014] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.

[0015] like Figure 1-11As shown, in this embodiment, an automatic flour mixing and filling equipment and system includes a flour mixing device, a filling device, a heating device, and a cutting and forming device. The flour mixing device includes a dough bin 1, a filling funnel 2, an auger A3, an auger B4, an auger shaft fixing plate 5, a synchronous pulley A6, a synchronous pulley B7, a synchronous belt 9, a reduction motor 8, a support plate 10, a drive motor 11, a transmission gear 12, and an outer bin driven gear 13. The filling device includes a bearing base 14, a base pressure plate 15, a support column 16, a side fixing plate 17, and a telescopic push rod (18). The cutting and forming device includes a motor 19, a cutting fixed base 20, a cutting power plate 21, a cutting plate gear 22, a cutting blade 23, a cutting blade movement guide port 24, a sensor 25, a sensor support plate 26, a spur gear 27, a cutting drive shaft 28, an automatic switch device 29, a sealing gasket 30, a sealing cover 31, and a bearing 36. 2. Fixing plate 33, positioning short shaft 34, cutter lower turntable 35, cutter disc induction plate 36, cutter lower pressure ring 37; The dough bin 1 is equipped with an auger B4, the filling hopper 2 is installed in the middle of the auger B4, the filling hopper 2 is equipped with an auger A3, the top of the central shaft of the auger A3 is equipped with an auger shaft fixing plate 5, the auger shaft fixing plate 5 is equipped with a step wheel B7 corresponding to the top of the central shaft of the auger A3 below, and the two ends of the auger shaft fixing plate 5 are equipped with side fixing plates 17; The heating equipment has a head heat insulation shell 51 and a steam heating port 52. The heat insulation shell 51 is installed on the outer side of the outer wall of the dough bin 1. The upper end of the heat insulation shell 51 is connected to the support plate 10 and the lower end is connected to the bearing base 14, which surrounds the entire outer wall of the dough bin. The bearing base 14 is equipped with a motor 19. Because it is easily damaged by moisture within the heating range of the heat insulation shell 51, a motor cover 19-1 is provided on the motor 19 to isolate water vapor.

[0016] In this embodiment, an auger B4 is installed inside the flour hopper 1. A drive motor 11 and multiple transmission gears 12 are provided on the top support plate of the flour hopper 1. An outer chamber driven gear 13 is provided under the top support plate of the flour hopper 1. A sealing gasket 30 is provided at the bottom of the flour hopper 1. The sealing gasket 30 is equipped with a telescopic push rod 18 that can automatically extend and retract to push the sealing gasket 30. During operation, the sealing gasket 30 is pushed to the bottom of the flour hopper 1 to seal the discharge port. Powder and warm water are added into the flour hopper 1, and the drive motor 11 controls the transmission gears 12 to drive the flour hopper 1. The rotation of the driven gear 13 in the outer chamber allows the entire dough chamber 1 and the auger B4 to rotate and knead the dough. The dough can be kneaded by rotating up and down in a cycle. Steam is added through the steam heating port 52 inside the insulation shell 51 outside the dough chamber 1, which keeps the entire dough chamber 1 at room temperature and also allows the flour to ferment quickly. A circular filling hopper 2 is located inside the dough chamber 1. A stirring rod 43 is installed on the outer wall of the filling hopper 2, which can simultaneously stir the flour while the auger B4 rotates. An auger A3 is located inside the filling hopper 2, and a central shaft 44 is located in the center of the auger A3. The upper end of 44 is connected to a synchronous pulley B7 and a synchronous pulley A6, as well as a reduction motor 8. The reduction motor 8 drives the auger A3 to rotate and push the filling in the filling hopper 2 downwards. The auger B4 stirs and ferments the dough, then rotates to the bottom and presses it downwards to produce a dough sheet. The dough sheet is cylindrical and covers the filling outlet 41 at the bottom of the filling hopper 2. A cutting blade 23 is installed below the outlet. A filling sensor 25, a dough sheet sensor 45, and a metering sensor 46 are installed near the cutting blade 23. The filling sensor 25 senses... According to the amount of filling, the dough sensor 45 senses the length of the dough, and the cutter metering sensor 46 senses whether the dough has reached the required amount of filling. It can control the cutter to gather and cut off the top of the dough. When the top of the dough is squeezed down to a certain length, the cutter 23 cuts the bottom of the dough with its first cut, and the bottom of the dough is sewn together. The filling hopper 2 above squeezes the filling into the bottom of the dough while the cutter moves downward. When the required amount is reached, the cutter 23 gathers and cuts the top of the dough to form a complete wrapped bun.

[0017] In this embodiment, the cutting blade 23 is designed to move on the lower cutting turntable 35. A blade movement groove 48 is designed on the lower cutting turntable 35, and a blade limiting buckle 50 is provided at the bottom of the cutting blade 23 corresponding to the blade movement groove 48, thus controlling the movement of the cutting blade 23. The range of motion is defined by the following: A motion guide port 24 is provided above the spur gear 22 of the cutter, corresponding to each cutter blade. Each cutter blade 23 is designed with a guide post 47. When the cutter power disk 21 and the cutter spur gear 22 rotate, the guide post 47 transmits power to the cutter blade 23, which can control the movement of the cutter blade 23. A sensor plate is installed on one side of the cutter power disk 21. A cutter stroke detector A and a cutter stroke detector B are provided on one side of the cutter power disk 21, which can control the stroke trajectory of the cutter power disk 21. When the cutter power disk reaches the cutter stroke detector A, the cutter blade 23 is in the open state. When the cutter power disk reaches the cutter stroke detector B, the cutter blade 23 is in the retracted state. A motor 19 is provided on the cutter fixing base 20. The motor 19 controls the spur gear 27 to drive the cutter disk spur gear 22 to rotate within a limited range, realizing the opening and closing operation of the cutter.

[0018] In this embodiment, multiple support columns 16 are installed to stabilize and fix the flour bin 1. The bottom of the support column 16 is connected to the support base 14, and the upper end is connected to the support plate 10 on the top of the flour bin 1. The side plates 17 are installed on both sides of the flour bin 1, with the upper end used to fix the auger shaft fixing plate 5 and the lower end used to fix the bearing base 14.

[0019] In this embodiment, the sealing gasket 30 is installed on the planar bearing cover 38, the bottom of the planar bearing cover 38 is provided with a sealing cover 31, one end of the planar bearing cover 38 is provided with a telescopic push rod 18, and the other end is connected and installed above the spur gear 22 of the cutter disc.

[0020] In this embodiment, guide rails 40 are provided on both sides of the planar bearing cover 38. Both guide rails are installed below the bottom of the bearing base 14. The telescopic push rod 18 can automatically extend and retract to push the sealing gasket 30 to the discharge port of the hopper 1 to seal it.

[0021] This embodiment also includes an automatic dough-making and filling-making circuit system, including integrated circuit hardware for drive circuits, power supply hardware, chip hardware, and signal receiving and control hardware; it also includes power management hardware, current detection and control hardware, detection and reading hardware, detection sensor receiving hardware, main control board hardware, and motor control hardware; the current detection and control hardware can detect and control the power management hardware and send messages to the detection sensor receiving hardware to control the circuit board and perform circuit interaction connections between them; the circuit of the integrated circuit board connects electronic components and has power-on, power-off, and power-off functions; the integrated circuit diagram carries one or more fixed electronic components, including chips, which are connected to control one or more electric power operations, enabling various production devices to operate in coordination. The electric power mechanism in the hardware structure of the device is connected to the circuit integrated hardware and is controlled by the circuit integrated hardware system. The circuit integrated hardware components that perform corresponding actions and independent actions are controlled by one or more types of hardware, and operate independently and in conjunction with the hardware in the integrated circuit. The signal receiving and control hardware includes wireless communication hardware and wired communication hardware, as well as communication electronic components and chips, which can be connected to corresponding devices to transmit information and store data and other data; the circuit integrates communication hardware to connect and store corresponding data and start the electric power mechanism to realize automatic operation of the equipment. The circuit integrated equipment includes a circuit integrated control board for operating electric power control and other functions, and also includes circuitry for the circuit integrated system. The circuit design of the circuit integrated board can use one or more voltages for the electrical energy input, and has variable voltage regulators. The transformer and regulator can be integrated into the frame electrical distribution or device. When the electrical energy is running on the circuit integrated board, it can achieve independent and common circuit integration and operation system. It has protection devices, power isolation devices, and methods and structures to prevent electromagnetic interference. The integrated circuit board diagram can be designed with one or more interconnected and overlapping lines according to the requirements, and can be designed with parallel protection. The circuit line integrated board can be designed with multiple designs using different materials for different electrical conductors. The circuit integrated output device is equipped with an output interface device according to functional requirements. The circuit integration and various functional hardware are inseparable from the circuit integrated motion function to control the equipment. These devices can also store the coordinated operation of system functional devices, power devices and power structures to achieve automatic remote control operation and automatic local operation.

[0022] This implementation example also includes the steps of automatically making the dough and filling for steamed buns, as detailed below: A1: Select the flour and filling ingredients needed for the filling; A2: After washing and removing impurities from the filling ingredients, or after chopping them, set them aside. A3: Add seasonings to the processed filling ingredients according to taste and set aside. A4: Place the prepared filling ingredients into the filling funnel. A5: Mix a certain proportion of powder with warm water and add it to the dough container; A6: Add steam inside the outer insulation shell of the flour bin for insulation; A7: Thoroughly mix the flour and warm water in the dough container until it forms a dough or is stirred until it becomes a thin, viscous consistency; A8: Press the well-mixed dough down along the edge of the filling funnel to form a dough sheet that wraps around the filling funnel; A9: When the dough is pressed down to a certain length, the first cut of the cutting blade gathers the dough and cuts it off. A10: The filling funnel presses the filling downwards into the dough to wrap the filling; A11: After wrapping the filling in the dough, make a second cut with the knife to gather the dough together, cut it off, and pinch it into a flower shape; A12: Filling complete; A13: Repeat A9, A10, and A11 to continue wrapping the filling in turn. When the dough is pressed down to a certain length, the filling funnel will press the filling down into the dough to wrap the filling. After the dough is wrapped with the filling, the cutting blade will continue to gather and cut the dough and pinch it into a flower shape. Repeat the above process until all the filling is wrapped.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heatable automatic powder mixing and filling equipment and system, characterized in that, Includes dough compartment (1), insulation shell (51), steam heating port (52), filling funnel (2), auger A (3), auger B (4), auger shaft fixing plate (5), synchronous pulley A (6), synchronous pulley B (7), synchronous belt (9), geared motor (8), support plate (10), drive motor (11), transmission gear (12), outer compartment driven gear (13), bearing base (14), base pressure plate (15), support column (16), side fixing plate (17), telescopic push rod (18), motor (19), motor cover (19-1), cutter fixing base (20), cutter power plate (21), cutter plate gear (22), cutter blade (23), cutter blade motion guide port (24), sensor (25), sensor support plate (26), spur gear (27), cutter drive shaft (28), automatic Switching device (29), sealing gasket (30), sealing cover (31), bearing (32), fixing plate (33), positioning short shaft (34), cutter lower turntable (35), cutter disc induction plate (36), cutter lower pressure ring (37); the dough bin (1) is equipped with auger B (4), the filling hopper (2) is installed in the middle of the auger B (4), the filling hopper (2) is equipped with auger A (3), the top of the central shaft of the auger A (3) is equipped with auger shaft fixing plate (5), the step wheel B (7) is installed on the auger shaft fixing plate (5) and corresponds to the top of the central shaft of the auger A (3) below, the two ends of the auger shaft fixing plate (5) are equipped with side fixing plates (17), the dough bin is equipped with insulation shell (51), the bottom of the insulation shell (51) is provided with steam heating port (52), the motor (19) is provided with motor cover (19-1).

2. The automatically heated dough mixing and filling equipment and system according to claim 1, characterized in that, The container includes an outer compartment drive gear (13) installed on the top of the container (1), a support plate (10) installed on the outer compartment driven gear (13), a drive motor (11) installed on the support plate (10), and a transmission gear (12) installed below the drive motor (11).

3. The automatically heated dough mixing and filling equipment and system according to claim 1, characterized in that, The container (1) has a discharge port at the bottom. A support base (14) is installed below the discharge port. A support column (16) is installed on the support base (14). The support base (15) is connected to the discharge port of the container (1). A cutter fixing base (20) is installed below the discharge port. A cutter power plate (21) is installed on the cutter fixing base (20). A cutter (23) is installed inside the power plate (21). A cutter spur gear (22) is installed above the cutter (23). A motion guide port (24) is provided on the surface of the cutter spur gear (22). A sensor support plate (26) is installed on the cutter spur gear (22). A sensor (25) is installed on the sensor support plate (26). A spur gear (27) is installed near the cutter spur gear (22). A motor (19) is installed above the spur gear (27). A cutter drive shaft (28) is installed below the spur gear (27).

4. The automatically heated dough mixing and filling equipment and system according to claim 1, characterized in that, The device includes a cutter disc sensor (36) installed on one side of the cutter power disc (21), and an automatic switch device (29) installed at the corresponding position of the cutter disc sensor (36); a bearing (32) is installed inside the cutter power disc (21); a cutter pressure ring is installed at the bottom edge of the cutter power disc (21); a cutter lower turntable (35) is installed at the bottom of the bearing (32) and the cutter (23); and a cutter fixing base (20) is installed at the bottom of the cutter lower turntable (35).

5. The automatically heated dough mixing and filling equipment and system according to claim 1, characterized in that, The sealing gasket (30) is installed on the flat bearing cover (38), the bottom of the flat bearing cover (38) is provided with a sealing cover (31), one end of the flat bearing cover (38) is provided with a telescopic push rod (18), and the other end is connected and installed above the spur gear (22) of the cutter disc.

Images