Cleaning device for armor layer

Abstract

The invention relates to the field of armor layers, and discloses a cleaning device for an armor layer, which comprises a guide rail in an open circular design; the sliding frame is arranged on the outer side of the guide rail in a sliding manner; the cleaning assembly comprises a mounting frame mounted on one side of the sliding frame, a cleaning brush mounted on the outer side of the mounting frame, and a spraying head mounted on the outer side of the mounting frame; the open type circular guide rail is adopted, so that the device can be quickly sleeved and disassembled, and tedious operation of a traditional splicing type annular guide rail is thoroughly avoided; the adjusting plate is matched with the fastening bolt, so that the brush strip can quickly adapt to armor layers with different diameters, and the universality of the device is remarkably improved; the brush strip with the spherical end part can effectively remove dirt and avoid damaging the surface of the armor layer during rotary cleaning; and through the synergistic effect of the spray heads and the brush strips, automatic spraying and mechanical brushing of the cleaning agent are synchronously carried out, and the cleaning efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of armored layer, in particular to a cleaning device for armored layer. BACKGROUND

[0002] In the process of plugging and repairing oil-filled submarine cable, armored layer cleaning experimental device is needed to clean the marine organisms and asphalt compounds on the surface of armored layer. The traditional armored layer cleaning device has many problems: first, the cleaning agent sand blasting equipment needs a separate set of equipment, which is complex to operate and increases the workload; second, the existing cleaning experimental device cannot adapt to oil-filled submarine cables of different diameters, and lacks versatility; in order to achieve comprehensive cleaning of the armored layer, the existing device usually uses a spliced annular guide rail, which needs to be spliced and adjusted multiple times during installation, not only time-consuming and laborious, but also prone to shaking or deviation during cleaning due to loose splicing, affecting cleaning efficiency and safety. SUMMARY

[0003] Therefore, the technical problem to be solved by the present application is that the traditional cleaning device relies on a spliced annular guide rail, resulting in complicated installation, unstable structure, and affecting cleaning efficiency and safety.

[0004] The above technical problems are solved by the following technical solutions: the present application provides a cleaning device for armored layer, which comprises, a guide rail, which is designed in an open circular shape; a sliding frame, which is slidingly arranged on the outside of the guide rail; a cleaning assembly, which comprises a mounting bracket mounted on one side of the sliding frame, a cleaning brush mounted on the outside of the mounting bracket, and a spray head mounted on the outside of the mounting bracket; Specifically, by arranging the guide rail outside the armored layer, adjusting the position of the cleaning brush on the sliding frame, ensuring that the three groups of cleaning brushes contact and hold the armored layer, and then reversing the sliding frame along the guide rail, the armored layer is cleaned by the cleaning brush. Since the guide rail is designed in an open circular shape, it does not need to use a spliced annular guide rail, which is convenient to install and operate. Furthermore, by adjusting the cleaning brush, it can adapt to armored layers of different diameters.

[0005] In a preferred embodiment of the cleaning device for armored layer, recesses are formed on the inside and outside of the guide rail, and baffles are arranged at both ends of the guide rail. Specifically, the grooves opened on the inner side and the outer side of the guide rail are used to cooperate with the sliding block of the sliding frame, sliding guide and limiting are provided, and it is ensured that the sliding frame is stable and does not deviate during sliding; the baffle is arranged at both ends of the guide rail, used to prevent the sliding frame from derailing at the extreme position, and the rotating direction can be adjusted according to whether the baffle is contacted.

[0006] In a preferred embodiment of the cleaning device for the armored layer, the sliding frame comprises a sliding block, a sliding groove opened in the sliding block, and a side plate fixedly connected to the outer side of the sliding block; the sliding block is arranged outside the guide rail through the sliding groove, and the sliding block cooperates with the groove to slide; Specifically, the sliding block cooperates with the outer side of the guide rail through the sliding groove, and is further limited by the groove, so that the sliding frame smoothly slides on the guide rail; the side plate is used for fixedly installing the cleaning assembly, and a stable support structure is provided.

[0007] In a preferred embodiment of the cleaning device for the armored layer, the mounting frame comprises a mounting plate mounted on the surface of the side plate, a sliding rail fixedly connected to the outer side of the mounting plate, an adjusting plate in sliding connection with the sliding rail, and a fastening bolt in threaded connection with both sides of the adjusting plate; Specifically, the mounting plate is fixed on the surface of the side plate, the sliding rail allows the adjusting plate to slide radially, and by adjusting the position of the adjusting plate, the contact pressure of the cleaning brush with the armored layer can be accurately controlled; by forward rotating the fastening bolt and extruding the sliding rail, the adjusting plate is locked, so that the position is fixed during cleaning; such adjustable design enables the equipment to quickly adapt to armored layers of different diameters.

[0008] In a preferred embodiment of the cleaning device for the armored layer, the cleaning brush comprises a motor adaptedly mounted on the inner side of the adjusting plate, a disc fixedly connected to the output end of the motor, and a brush strip fixedly connected to the side of the disc away from the motor; Specifically, the motor drives the disc to rotate at high speed, and drives the brush strip to brush the surface of the armored layer; the motor is mounted on the inner side of the adjusting plate, reducing the space occupation; the rotary motion of the brush strip effectively removes marine organisms and asphalt compounds.

[0009] In a preferred embodiment of the cleaning device for the armored layer, one end of the brush strip in contact with the armored layer is provided in a spherical shape. Specifically, the end of the brush strip in contact with the armored layer is provided in a spherical shape, which reduces the risk of scratching the surface of the armored layer during brushing, and the spherical end can better adapt to the uneven surface of the armored layer, increase the contact area, and ensure comprehensive removal of dirt.

[0010] In a preferred embodiment of the cleaning device for the armored layer, the spray head comprises a side frame mounted on one side of the adjusting plate, a spray head mounted on the inner side of the side frame, and a pipe joint connected with the spray head. Specifically, the spray head is connected with an external cleaning agent delivery pipeline through the pipe joint, and can automatically spray cleaning agent during cleaning, which can soften the dirt in time and significantly enhance the cleaning effect in cooperation with the brushing of the brush strip.

[0011] In a preferred embodiment of the cleaning device for the armored layer, the device further comprises a camera component located between the two groups of cleaning components, the camera component comprising a positioning frame mounted on one side of the side plate and a camera mounted on the inner side of the positioning frame. Specifically, the camera component is fixed on the side plate through the positioning frame, and the camera captures real-time images of the surface of the armored layer and transmits them wirelessly to the monitoring system; the operator can objectively judge the cleanliness based on the image data, avoiding subjective errors in visual observation.

[0012] In a preferred embodiment of the cleaning device for the armored layer, the outer side of the sliding block is fixedly connected with a connecting rod, one end of the connecting rod is fixedly connected with a handle, and the outer sides of both ends of the handle are fixedly connected with anti-dropping rods. Specifically, the diver can easily push the sliding frame along the guide rail by holding the handle; the anti-dropping rods provide additional gripping points to prevent hand slippage.

[0013] In a preferred embodiment of the cleaning device for the armored layer, the outer side of the guide rail is fixedly connected with a fixed block, the top end of the fixed block is fixedly connected with a support rod, and the top end of the support rod is fixedly connected with a ball head sleeve. Specifically, the support rod and the ball head sleeve are used to support or fix the entire device to an external structure; the ball head sleeve allows for omnidirectional adjustment of the angle, enhancing the flexibility and adaptability of the device during use.

[0014] The beneficial effects of the present application are that: the open circular guide rail is adopted to realize the quick assembly and disassembly of the device, and the cumbersome operation of the traditional spliced annular guide rail is completely avoided; through the cooperation of the adjusting plate and the fastening bolt, the brush bar can quickly adapt to armored layers of different diameters, and the universality of the device is significantly improved; the brush bar with a spherical end can effectively remove dirt and avoid damaging the surface of the armored layer during rotation cleaning; the cooperation of the spray head and the brush bar realizes the synchronous operation of automatic spraying of the cleaning agent and mechanical brushing, and greatly improves the cleaning efficiency; the integrated camera provides an objective and real-time cleanliness monitoring means, fundamentally overcomes the subjectivity and uncertainty of the human eye judgment, and ensures the reliability of the cleaning quality; finally, the device integrates fast installation, diameter self-adaptation, efficient cleaning and objective monitoring, effectively solves the series of problems such as cumbersome operation, low efficiency and difficult to guarantee cleaning effect of the traditional cleaning method. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present application, but not limit the present application.

[0016] Figure 1 The overall structure schematic diagram of the present application is shown.

[0017] Figure 2 Another view schematic diagram of the overall structure of the present application is shown.

[0018] Figure 3 The local structure schematic diagram of the present application is shown.

[0019] Figure 4 The guide rail structure schematic diagram of the present application is shown.

[0020] Figure 5 The A part enlarged structure schematic diagram of the present application is shown. DETAILED DESCRIPTION

[0021] In order to make the skilled in the art better understand the present application, the present application will be further described in detail below in combination with specific embodiments and drawings.

[0022] The terms used in the present application are those general terms currently widely used in the art in consideration of the functions about the present application, but these terms can be changed according to the intention of the person skilled in the art, precedent or new technology in the art. In addition, specific terms can be selected by the applicant, and in this case, the detailed meaning thereof will be described in the detailed description of the present application. Therefore, the terms used in the specification should not be understood as simple names, but based on the meaning of the terms and the overall description of the present application.

[0023] Reference Figures 1-4 The embodiment provides a cleaning device for an armored layer, which comprises, A guide rail 1 in an open circular design; A sliding frame 2 slidingly arranged outside the guide rail 1; A cleaning assembly 3 comprising a mounting frame 31 mounted on one side of the sliding frame 2, a cleaning brush 32 mounted outside the mounting frame 31, and a spray head 33 mounted outside the mounting frame 31; Specifically, by arranging the guide rail 1 outside the armored layer, adjusting the position of the cleaning brush 32 on the sliding frame 2, ensuring that the three groups of cleaning brushes 32 contact the armored layer, and then reversing the sliding frame 2 along the guide rail 1, the armored layer is cleaned by the cleaning brush 32. Since the guide rail 1 is in an open circular design, it is not necessary to use a spliced annular guide rail, which is not only convenient to install, but also easy to operate. Furthermore, by adjusting the cleaning brush 32, the armored layer of different diameters can be adapted.

[0024] The inner side and the outer side of the guide rail 1 are provided with grooves 11, and the two ends of the guide rail 1 are provided with baffles 12; Specifically, the grooves 11 arranged on the inner side and the outer side of the guide rail 1 are used to cooperate with the sliding block 21 of the sliding frame 2 to provide sliding guide and limiting, so as to ensure that the sliding frame 2 is stable and does not deviate during sliding. The baffles 12 are arranged at the two ends of the guide rail 1 to prevent the sliding frame 2 from derailing at the extreme position, and the rotation direction can be adjusted according to whether the baffles 12 are contacted.

[0025] The sliding frame 2 comprises a sliding block 21, a sliding groove 22 arranged inside the sliding block 21, and a side plate 23 fixedly connected outside the sliding block 21; the sliding block 21 is slidingly arranged outside the guide rail 1 through the sliding groove 22, and the sliding block 21 cooperates with the groove 11 to slide; Specifically, the sliding block 21 cooperates with the outer side of the guide rail 1 through the sliding groove 22, and is further limited by the groove 11, so as to realize smooth sliding of the sliding frame 2 on the guide rail 1. The side plate 23 is used for fixedly mounting the cleaning assembly 3, and provides a stable support structure.

[0026] The mounting frame 31 comprises a mounting plate 311 mounted on the surface of the side plate 23, a sliding rail 312 fixedly connected outside the mounting plate 311, an adjusting plate 313 slidingly connected with the sliding rail 312, and a fastening bolt 314 screwedly connected on both sides of the adjusting plate 313; Specifically, the mounting plate 311 is fixed on the surface of the side plate 23, the slide rail 312 allows the adjusting plate 313 to slide radially, and the contact pressure of the cleaning brush 32 with the armor layer can be accurately controlled by adjusting the position of the adjusting plate 313; the adjusting plate 313 is locked by tightening the fastening bolt 314 and being in extrusion contact with the slide rail 312, so as to ensure that the position is fixed during cleaning; and the adjustable design enables the device to quickly adapt to armor layers of different diameters.

[0027] As provided in one embodiment, as Figure 3 , the cleaning brush 32 comprises a motor 321 adapted to be installed inside the adjusting plate 313, a disc 322 fixedly connected to the output end of the motor 321, and a brush bar 323 fixedly connected to the side of the disc 322 away from the motor 321; Specifically, the motor 321 drives the disc 322 to rotate at high speed, and drives the brush bar 323 to brush the surface of the armor layer; the motor 321 is installed inside the adjusting plate 313, reducing the space occupation; and the rotational movement of the brush bar 323 effectively removes marine organisms and asphalt compounds.

[0028] The end of the brush bar 323 in contact with the armor layer is provided in a spherical shape; Specifically, the end of the brush bar 323 in contact with the armor layer is provided in a spherical shape, which reduces the risk of scratching the surface of the armor layer during brushing, and the spherical end can better adapt to the uneven surface of the armor layer, increasing the contact area and ensuring the comprehensive removal of dirt.

[0029] The spray head 33 comprises a side frame 331 installed on one side of the adjusting plate 313, a spray head 332 installed inside the side frame 331, and a pipe joint 333 connected to the spray head 332; Specifically, the spray head 332 is connected to the external cleaning agent delivery pipeline through the pipe joint 333, can automatically spray cleaning agent during cleaning, and the cleaning agent can timely soften the dirt, which cooperates with the brushing of the brush bar 323 to significantly enhance the cleaning effect.

[0030] As provided in one embodiment, as Figure 5 , it further comprises a photographing member 24 located between the two groups of cleaning assemblies 3, the photographing member 24 comprising a positioning frame 241 installed on one side of the side plate 23, and a camera 242 installed inside the positioning frame 241; Specifically, the photographing member 24 is fixed on the side plate 23 through the positioning frame 241, and the camera 242 captures real-time images of the surface of the armor layer and wirelessly transmits them to the monitoring system; the operator can objectively judge the cleanliness based on the image data, avoiding subjective errors in visual observation.

[0031] As provided in one embodiment, as Figure 1 , Figure 2The outer side of the sliding block 21 is fixedly connected with a connecting rod 211, one end of the connecting rod 211 is fixedly connected with a handle rod 212, and the outer sides of both ends of the handle rod 212 are fixedly connected with anti-dropping rods 213. Specifically, the operator pushes the sliding frame 2 along the guide rail 1 by holding the handle rod 212, and the anti-dropping rods 213 provide additional holding points to prevent the hands from slipping off.

[0032] The outer side of the guide rail 1 is fixedly connected with a fixed block 13, the top end of the fixed block 13 is fixedly connected with a support rod 14, and the top end of the support rod 14 is fixedly connected with a ball head sleeve 15. Specifically, the support rod 14 and the ball head sleeve 15 are used to support or fix the entire device to an external structure; the ball head sleeve 15 allows for omnidirectional adjustment of the angle, enhancing the flexibility and adaptability of the device during use.

[0033] In summary, during operation, the diver holds the handle rod 212 and directly sleeves the open circular guide rail 1 on the armored layer, saving the complexity of traditional splicing of annular guide rails and achieving rapid installation; by sliding the adjusting plate 313 and locking the fastening bolt 314, the radial position of the motor 321 and the brush bar 323 can be quickly adjusted, so that the brush bar 323 at the spherical end can tightly fit and efficiently clean armored layers of different diameters, while avoiding surface scratches; pushing the handle rod 212 makes the sliding block 21 slide along the guide rail 1, during which the baffle 12 can effectively prevent derailment; at the same time, the motor 321 drives the brush bar 323 to rotate for cleaning, while the spray head 332 synchronously sprays cleaning agent to soften dirt, and the synergistic effect of the two significantly improves the cleaning efficiency; during the entire process, the camera 242 captures the cleaning surface in real time, providing objective cleanliness judgment basis for the operator and ensuring the reliability of the cleaning effect. In addition, the ball head sleeve 15 is adjusted and fixed to the entire device, further enhancing its adaptability in complex working conditions; the device thus realizes rapid assembly and disassembly, diameter self-adaptation, cleaning and monitoring integration, effectively solving the problem of low efficiency and difficult to guarantee the effect of traditional methods.

[0034] Finally, it should be noted that the methods and devices described in detail above are only embodiments, and those skilled in the art can modify these embodiments in different ways without departing from the scope of the present application.

Claims

1. A cleaning device for armored layers, characterized in that: include, Guide rail (1), the guide rail (1) is an open circular design; A sliding frame (2) is slidably disposed on the outside of the guide rail (1); The cleaning assembly (3) includes a mounting bracket (31) mounted on one side of the sliding frame (2), a cleaning brush (32) mounted on the outside of the mounting bracket (31), and a spray head (33) mounted on the outside of the mounting bracket (31).

2. The cleaning device for armored layers according to claim 1, characterized in that: The guide rail (1) has grooves (11) on its inner and outer sides, and baffles (12) are provided at both ends of the guide rail (1).

3. The cleaning device for the armor layer according to claim 2, characterized in that: The sliding frame (2) includes a slider (21), a groove (22) formed inside the slider (21), and a side plate (23) fixedly connected to the outside of the slider (21); the slider (21) is slidably disposed on the outside of the guide rail (1) through the groove (22), and the slider (21) slides in cooperation with the groove (11).

4. The cleaning device for armored layers according to claim 3, characterized in that: The mounting bracket (31) includes a mounting plate (311) mounted on the surface of the side plate (23), a slide rail (312) fixedly connected to the outside of the mounting plate (311), an adjusting plate (313) slidably connected to the slide rail (312), and fastening bolts (314) threadedly connected to both sides of the adjusting plate (313).

5. The cleaning device for armored layers according to claim 4, characterized in that: The cleaning brush (32) includes a motor (321) adapted to be installed inside the adjustment plate (313), a disc (322) fixedly connected to the output end of the motor (321), and a brush strip (323) fixedly connected to the side of the disc (322) away from the motor (321).

6. The cleaning device for the armor layer according to claim 5, characterized in that: The end of the brush strip (323) that contacts the armor layer is spherical.

7. The cleaning device for armored layers according to any one of claims 4 to 6, characterized in that: The spray head (33) includes a side frame (331) installed on one side of the adjusting plate (313), a spray head (332) installed inside the side frame (331), and a pipe joint (333) connected to the spray head (332).

8. The cleaning device for armored layers according to claim 7, characterized in that: It also includes a camera (24) located between the two sets of the cleaning components (3), the camera (24) including a positioning frame (241) mounted on one side of the side plate (23) and a camera (242) mounted inside the positioning frame (241).

9. The cleaning device for armored layers according to claim 8, characterized in that: A connecting rod (211) is fixedly connected to the outside of the slider (21), a grip (212) is fixedly connected to one end of the connecting rod (211), and anti-detachment rods (213) are fixedly connected to both ends of the grip (212).

10. The cleaning device for armored layers according to claim 8 or 9, characterized in that: A fixing block (13) is fixedly connected to the outer side of the guide rail (1), a support rod (14) is fixedly connected to the top of the fixing block (13), and a ball head sleeve (15) is fixedly connected to the top of the support rod (14).

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