Harmless disassembly and comprehensive utilization device for waste batteries

Abstract

The invention provides a waste battery harmless disassembly and comprehensive utilization device, and relates to the technical field of waste battery recovery processing, the waste battery harmless disassembly and comprehensive utilization device comprises a disassembly support, the bottom of the disassembly support is fixedly provided with a lamination transmission frame, the disassembly support comprises a support cylinder, and the inner top of the support cylinder is longitudinally and slidably provided with a plurality of battery transmission clamps and a longitudinal cutting mechanism; by means of the battery conveying clamp and the longitudinal cutting mechanism, battery shells of different shapes can be stably conveyed and cut, batteries are prevented from being collided and damaged, it is guaranteed that internal materials are intact, and harmful ingredients are prevented from leaking; a battery shell is completely cut through the cutting motor and the longitudinal cutting mechanism, the integrity of the battery shell can be improved, internal materials are prevented from being scratched during separation, and meanwhile, material residues in the shell are prevented.

Description

Technical Field

[0001] This invention relates to the field of waste battery recycling and processing technology, and in particular to a device for the harmless dismantling and comprehensive utilization of waste batteries. Background Technology

[0002] Existing technologies are insufficient to meet the industrial development needs of harmlessness, high efficiency, and high value. Batteries are diverse in type and complex in structure, and the packaging processes of different brands and models vary greatly. Some batteries also deform or are damaged after long-term use, resulting in poor compatibility and insufficient flexibility of existing dismantling equipment. Many small and medium-sized enterprises still rely on manual or "violent dismantling," which results in harsh working environments and prominent safety hazards. The positive and negative electrode plates, separators, and other components inside the battery are tightly connected by adhesives, and existing dismantling technologies cannot achieve efficient separation without damaging the material properties. This leads to a mixing rate of copper and aluminum foil with electrode materials exceeding 15%, and the recovery rate of valuable metals is generally below 85%. Some small workshops have a recovery rate of only 50%-70%, resulting in serious waste of resources.

[0003] Based on this, the present invention provides a device for the harmless dismantling and comprehensive utilization of waste batteries. Summary of the Invention

[0004] To address the aforementioned technical problems, this invention provides a device for the harmless dismantling and comprehensive utilization of waste batteries, including a splitting support frame. A stacking transfer frame is fixedly installed at the bottom of the splitting support frame. The splitting support frame includes a support cylinder. Multiple battery transfer clamps and a longitudinal cutting mechanism are longitudinally slidably installed at the top of the support cylinder. A side plate flipping belt is movably installed in the middle section of the support cylinder. A stacking clamping groove is fixedly installed at the bottom of the support cylinder. A stacking splitting rod is laterally slidably installed within the stacking clamping groove. The battery transfer clamps include clamping brackets, which are divided into two pairs and longitudinally slidably installed on the inner wall of the support cylinder. A first clamping transmission rod and a second clamping transmission rod are rotatably mounted laterally. Gears are fixedly mounted on the first and second clamping transmission rods. A first clamping claw and a second clamping claw are coaxially rotatably mounted on the clamping bracket. A suction cup conveyor belt is rolled between the first and second clamping claws. The longitudinal cutting mechanism includes a cutting sliding bracket, which is longitudinally slidably mounted between two clamping brackets. A cutting adjustment frame is slidably mounted laterally inside the cutting sliding bracket. Multiple cutting wheel brackets are slidably mounted laterally at the front end of the cutting adjustment frame, and cutting wheels are mounted at the front end of the cutting wheel brackets.

[0005] Furthermore, a cutting base plate groove is fixedly installed on one side of the middle part of the support cylinder. A cutting base plate is slidably installed in the cutting base plate groove. A cutting support plate is rotatably installed at the bottom of the cutting base plate. A positioning block is installed on the top of the cutting support plate. A support rod groove is slidably installed on the top of the positioning block. A compression spring is fixedly installed between the support rod groove and the cutting support plate. A cutting support ring is rotatably installed at the front end of the support rod groove. An adaptation groove is fixedly installed on the top of the support rod groove. A support slider is slidably installed in the groove. A cutting motor is fixedly installed on the top of the support slider. A cutting wheel is fixedly installed on the cutting motor. A rack is fixedly installed inside the adaptation groove. A first adjusting motor is fixedly installed on the support slider. A first adjusting screw is fixedly installed on the first adjusting motor. The first adjusting screw cooperates with the rack screw.

[0006] Furthermore, two base plate adjusting motors are fixedly installed on the cutting base plate slide groove, and base plate adjusting screws are fixedly installed on the base plate adjusting motors. A gear is fixedly installed at the bottom of the cutting support plate, and the two base plate adjusting screws respectively cooperate with the worm gears on both sides of the gear at the bottom of the cutting support plate.

[0007] Furthermore, a support rod groove is fixedly installed on the other side of the middle part of the support cylinder. A base plate support rod is slidably installed laterally in the support rod groove. A base plate suction cylinder is slidably installed longitudinally at the front end of the base plate support rod. A suction cylinder adjusting ring is rotatably installed longitudinally at the front end of the base plate support rod. The suction cylinder adjusting ring cooperates with the base plate suction cylinder screw. A bevel gear is fixedly installed on the suction cylinder adjusting ring. A suction cylinder adjusting rod is rotatably installed laterally inside the base plate support rod. A bevel gear is fixedly installed on the suction cylinder adjusting rod. The bevel gear on the suction cylinder adjusting rod meshes with the bevel gear on the suction cylinder adjusting ring. A gear is fixedly installed on the suction cylinder adjusting rod. A suction cylinder motor is fixedly installed on the base plate support rod. A gear is fixedly installed on the suction cylinder motor. The gear on the suction cylinder motor meshes with the gear on the suction cylinder adjusting rod. A support rod motor is fixedly installed on the support rod groove. A screw is fixedly installed on the support rod motor. The screw on the support rod motor cooperates with the base plate support rod screw.

[0008] Furthermore, multiple side plate flipping belts are fixedly installed in the middle of the support cylinder. The number of side plate flipping belts is the same as that of the battery transfer clamp and corresponds to the position of the battery transfer clamp. Each side plate flipping belt includes a pair of flipping belt brackets. The flipping belt brackets are fixedly installed in the middle of the support cylinder. A flipping belt electric push rod is fixedly installed at the top and bottom of the front end of the flipping belt bracket. A flipping belt rotating shaft is rotatably installed inside the flipping belt bracket. A flipping belt motor is fixedly installed at the rear end of the flipping belt bracket. A flipping belt rotating shaft is fixedly installed on the flipping belt motor. A flipping suction cup belt is rolling between the flipping belt rotating shafts. A housing suction cup is fixedly installed on the flipping suction cup belt.

[0009] Furthermore, at the four corners of the bottom of the support cylinder, stacking and splitting rods are slidably installed laterally. Each stacking and splitting rod includes a stacking sliding clamp. A stacking adjusting electric actuator is fixedly installed between the top of the stacking sliding clamp and the support cylinder. A pair of stacking transmission rods are rotatably mounted longitudinally at the front end of the stacking sliding clamp. A pair of adjusting sliding rods are provided on the stacking transmission rods. The sliding rods on the two stacking transmission rods are radially staggered. Multiple stacking gears are slidably installed longitudinally on the sliding rods of the stacking transmission rods. The stacking gears slide and engage with the sliding rods on the two stacking transmission rods respectively. The stacking gears on the two stacking transmission rods are staggered. The topmost and A compression spring is fixedly installed between the bottommost lamination and the gear and the lamination drive rod. A bevel gear is fixedly installed on the lamination drive rod. Lamination adjusting rods are laterally rotatably installed at the top and bottom of the lamination sliding clamp. A bevel gear is fixedly installed at the front end of the lamination adjusting rod, and a gear is fixedly installed at the rear end of the lamination adjusting rod. The bevel gears at the front ends of the two lamination adjusting rods mesh with the bevel gears on the lamination drive rods rotatably installed at the top and bottom of the lamination sliding clamp, respectively. A lamination adjusting motor is fixedly installed at the top and bottom of the lamination sliding clamp. A gear is fixedly installed on the lamination adjusting motor, and the gear on the lamination adjusting motor meshes with the gear at the rear end of the lamination adjusting rod.

[0010] Furthermore, the stacked gear has cylindrical grooves at both the upper and lower ends, and a pair of triangular keys are fixedly installed in the cylindrical grooves. The triangular keys on adjacent stacked gears cooperate with each other. Half of the outer wall of the stacked gear has friction texture, and the other half is a smooth surface.

[0011] Furthermore, the stacking conveyor includes a conveyor base, a tray adjusting electric push rod is fixedly installed inside the conveyor base, a stacking tray is fixedly installed on the top of the tray adjusting electric push rod, a conveyor disk is slidably installed on the conveyor base, a discharge groove is provided in the middle of the conveyor disk, a plurality of stacking clamping plates are slidably installed inside the discharge groove, a compression spring is fixedly installed between the stacking clamping plates and the conveyor disk, a discharge trough is provided inside the conveyor base, an adjustment detection rod is rotatably installed inside the discharge trough, and a detection rod is fixedly installed on the adjustment detection rod.

[0012] Furthermore, a compression spring is fixedly installed between the cutting wheel bracket and the cutting adjustment frame. The extension distance of the cutting wheels on the cutting wheel bracket is different, and the extension distance gradually increases from top to bottom. A third adjustment motor is fixedly installed at the top of the support cylinder. A screw is fixedly installed on the third adjustment motor. The screw on the third adjustment motor cooperates with the lead screw of the cutting sliding bracket. A cutting frame adjustment motor is fixedly installed on the cutting sliding bracket. The cutting frame adjustment motor cooperates with the lead screw of the cutting adjustment frame.

[0013] Furthermore, multiple pairs of second adjusting screws are longitudinally rotatably installed on the inner wall of the support cylinder. The second adjusting screws cooperate with the lead screw of the clamping bracket. A gear is fixedly installed on the top of the second adjusting screw. An adjusting gear belt is rolled between the finger wheels on the top of the second adjusting screw. A second adjusting motor is fixedly installed on the support cylinder. A gear is fixedly installed on the second adjusting motor. The gear on the second adjusting motor meshes with the adjusting gear belt.

[0014] Furthermore, the gear on the first clamping transmission rod is fixedly installed in the middle section, and the gear on the second clamping transmission rod is fixedly installed at both ends. A connecting gear is fixedly installed at the same position on both the first and second clamping transmission rods, and the connecting gears on the first and second clamping transmission rods mesh with each other. The second clamping jaw is rotatably installed inside the first clamping jaw, coaxial with the first clamping jaw. A gear is fixedly installed on the first clamping jaw, and the gear on the first clamping jaw meshes with the gears at both ends of the second clamping transmission rod. A gear is fixedly installed on the second clamping jaw, and the gear on the second clamping jaw meshes with the gear in the middle section of the first clamping transmission rod. A first clamping motor is fixedly installed on the clamping bracket, and the first clamping motor is fixedly connected to the second clamping transmission rod.

[0015] The beneficial effects of this invention compared with the prior art are: (1) This invention can stably transport and cut battery casings of different shapes through battery transfer clamps and longitudinal cutting mechanisms, preventing batteries from being bumped and damaged, ensuring the integrity of internal materials, and preventing the leakage of harmful components; (2) This invention can completely cut the battery casing through cutting motors and longitudinal cutting mechanisms, which can improve the integrity of the battery casing, avoid scratching the internal materials when detaching, and at the same time prevent material residue inside the casing, thus improving recycling safety; (3) This invention can evenly separate the stacked plates inside the battery through stacking and splitting rods, preventing the stacked plates from sticking together and affecting detection and recycling. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the top structure of the present invention.

[0017] Figure 2 This is a side view of the present invention.

[0018] Figure 3 This is a schematic diagram of the overall structure of the present invention.

[0019] Figure 4 This is a schematic diagram of the half-section structure of the present invention.

[0020] Figure 5 This is a schematic diagram of the cutting base plate assembly structure of the present invention.

[0021] Figure 6 This is a schematic diagram of the half-section structure of the cutting base plate of the present invention.

[0022] Figure 7 This is a schematic diagram of the bottom structure of the battery transfer clip of the present invention.

[0023] Figure 8 This is a schematic diagram of the battery transfer clip assembly structure of the present invention.

[0024] Figure 9 This is a schematic diagram of the stacked splitter assembly structure of the present invention.

[0025] Figure 10 This is a schematic diagram of the stacked splitter assembly structure of the present invention.

[0026] Figure 11 This is a partial cross-sectional view of the stacked transmission frame of the present invention.

[0027] Figure 12 This is a schematic diagram of the side plate flip-up assembly structure of the present invention.

[0028] Figure 13 This is a schematic diagram of the overall structure of the stacked transmission rod of the present invention.

[0029] Figure 14 for Figure 6 Enlarged structural diagram at point A1.

[0030] Figure 15 for Figure 7 Enlarged structural diagram at point B1.

[0031] Reference numerals: 1-Disassembly bracket; 2-Battery transfer clamp; 3-Longitudinal cutting mechanism; 4-Side plate flipping belt; 5-Stacking and splitting rod; 6-Stacking transfer frame; 101-Support cylinder; 102-Bottom plate suction cylinder; 103-Bottom plate support rod; 104-Suction cylinder motor; 105-Support rod motor; 106-Cutting bottom plate; 107-Cutting support plate; 108-Cutting motor; 109-Cutting support ring; 110-Bottom plate adjusting motor; 111-Bottom plate adjusting screw; 112-Suction cylinder adjusting rod; 113-Suction cylinder adjusting ring; 114-Support slider; 115-First adjusting motor; 116-First adjusting screw; 117-Stacking clamping groove; 118-Second adjusting motor; 119-Adjusting gear belt; 120-Second adjusting screw; 121-Third adjusting motor; 122-Cutting bottom plate groove; 123-Support rod groove; 201 202- Clamping bracket; 203- First clamping motor; 204- First clamping transmission rod; 205- Second clamping transmission rod; 206- First clamping claw; 207- Suction cup conveyor belt; 301- Cutting sliding bracket; 302- Cutting adjustment frame; 303- Cutting frame adjustment motor; 304- Cutting wheel bracket; 401- Tilting belt bracket; 402- Tilting belt electric push rod; 403- Tilting belt rotation... Shaft; 404-Flipping suction cup belt; 405-Flipping belt motor; 501-Stacking sliding clamp; 502-Stacking with gear; 503-Stacking transmission rod; 504-Stacking adjustment electric push rod; 505-Stacking adjustment rod; 506-Stacking adjustment motor; 601-Transmission base; 602-Positioning detection rod; 603-Transmission disk; 604-Stacking clamping plate; 605-Stacking support plate; 606-Support plate adjustment electric push rod. Detailed Implementation

[0032] The technical solution provided by the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0033] like Figures 1 to 15 As shown, a device for the harmless dismantling and comprehensive utilization of waste batteries includes a splitting support 1. A stacking conveyor 6 is fixedly installed at the bottom of the splitting support 1. The splitting support 1 includes a support cylinder 101. Multiple battery conveying clamps 2 and a longitudinal cutting mechanism 3 are longitudinally slidably installed at the top of the support cylinder 101. The battery conveying clamps 2 are installed on the four sides of the inner wall of the support cylinder 101 to adsorb the battery casing and control the battery to descend slowly at a certain speed. The longitudinal cutting mechanism 3 is installed in the dead corner of the inner wall. Each longitudinal cutting mechanism 3 is installed between two battery conveying clamps 2 and is used to cut the battery casing.

[0034] like Figures 1 to 15As shown, a side plate flipping belt 4 is movably installed in the middle section of the support cylinder 101. The side plate flipping belt 4 is used to adsorb the cut battery casing and flip and transfer the casing side by side. A stacked plate clamping slide 117 is fixedly installed at the bottom of the support cylinder 101. A stacked plate splitting rod 5 is slidably installed in the stacked plate clamping slide 117. The stacked plate splitting rod 5 is used to separate the stacked plates in the battery from each other and to recycle the battery stacked plates one by one. This facilitates the detection of the quality of the stacked plates during recycling and prevents the battery stacked plates from being damaged due to compression, which could lead to the leakage of harmful substances.

[0035] like Figures 1-15 As shown, the battery transfer clamp 2 includes a clamping bracket 201, which is divided into two pairs that are longitudinally slidably installed on the inner wall of the support cylinder 101. A first clamping transmission rod 203 and a second clamping transmission rod 204 are rotatably mounted laterally on the clamping bracket 201. A first clamping claw 205 and a second clamping claw 206 are rotatably mounted laterally on the clamping bracket 201. The first clamping claw 205 and the second clamping claw 206 are coaxial. A suction cup conveyor belt 207 is rolled between the first clamping claw 205 and the second clamping claw 206 and is driven by a belt motor. A suction cup is fixedly installed on the suction cup conveyor belt 207 for adsorbing the battery casing. The suction cup conveyor belt 207 can be driven by the belt motor to roll, and the suction cup on the suction cup conveyor belt 207 adsorbs the battery casing, causing the battery to move slowly downward. The longitudinal cutting mechanism 3 performs longitudinal cutting on the battery casing. The stable adsorption of the suction cup prevents the battery from being bumped during cutting, which could cause damage to the internal stacked plates and leakage of harmful substances.

[0036] like Figures 1 to 15As shown, gears are fixedly mounted on the first clamping transmission rod 203 and the second clamping transmission rod 204. The gear on the first clamping transmission rod 203 is fixedly mounted in the middle section, and the gears on the second clamping transmission rod 204 are fixedly mounted at both ends. Connecting gears are fixedly mounted at the same position on both the first clamping transmission rod 203 and the second clamping transmission rod 204. The connecting gears on the first clamping transmission rod 203 and the second clamping transmission rod 204 mesh with each other. The second clamping claw 206 is rotatably mounted inside the first clamping claw 205 and is coaxial with the first clamping claw 205. The suction cup conveyor belt 207 is simultaneously and tumbledly connected to the rotation shafts of the second clamping claw 206 and the first clamping claw 205, supporting the suction cup conveyor belt 207 through the three rotation shafts. Gears are fixedly mounted on the rotation shaft of the first clamping claw 205, and the gears on the first clamping claw 205 mesh with the gears at both ends of the second clamping transmission rod 204. A gear is fixedly installed on the rotating shaft of 06. The gear on the second clamping claw 206 meshes with the gear in the middle section of the first clamping transmission rod 203. A first clamping motor 202 is fixedly installed on the clamping bracket 201. The first clamping motor 202 is fixedly connected to the second clamping transmission rod 204. By starting the first clamping motor 202, the second clamping transmission rod 204 is driven to rotate. When the second clamping transmission rod 204 rotates, it drives the first clamping transmission rod 203 to rotate in the opposite direction through the linkage gear. The rotation of the first clamping transmission rod 203 and the second clamping transmission rod 204 drives the first clamping claw 205 and the second clamping claw 206 to flip coaxially and in the opposite direction on the clamping bracket 201. The suction cup transmission belt 207 is controlled to extend or retract into the support cylinder 101 to adapt to the diameter of the battery. At the same time, the elasticity of the suction cup transmission belt 207 adapts to the shape of the battery shell, making it easier to control the movement of the battery more stably.

[0037] like Figures 1-15 As shown, multiple pairs of second adjusting screws 120 are longitudinally rotatably installed on the inner wall of the support cylinder 101. The clamping bracket 201 is engaged with the lead screw of the second adjusting screw 120. The second adjusting screw 120 is engaged with the lead screw of the clamping bracket 201. A gear is fixedly installed on the top of the second adjusting screw 120. An adjusting gear belt 119 is rolled between the finger wheels on the top of the second adjusting screw 120. A second adjusting motor 118 is fixedly installed on the support cylinder 101. A gear is fixedly installed on the second adjusting motor 118. The gear on the second adjusting motor 118 meshes with the adjusting gear belt 119. By starting the second adjusting motor 118, the adjusting gear belt 119 is driven to rotate. The rotation of the adjusting gear belt 119 drives the second adjusting screw 120 to rotate. The rotation of the second adjusting screw 120 controls the battery transfer clamp 2 to slide longitudinally within the support cylinder 101. The position of the battery transfer clamp 2 is adjusted according to the height of the battery, so that the cut battery can be smoothly transferred to the side plate flipping belt 4 for further processing.

[0038] like Figures 1 to 15As shown, the longitudinal cutting mechanism 3 includes a cutting sliding bracket 301, which is longitudinally slidably mounted between two clamping brackets 201. A cutting adjustment bracket 302 is laterally slidably mounted inside the cutting sliding bracket 301. Multiple cutting wheel brackets 304 are laterally slidably mounted at the front end of the cutting adjustment bracket 302. Cutting wheels are mounted at the front end of each cutting wheel bracket 304. A compression spring is fixedly installed between the cutting wheel bracket 304 and the cutting adjustment bracket 302 to control the fit between the cutting wheel bracket 304 and the battery casing and to adapt to the unevenness of the casing. The cutting wheels on the cutting wheel bracket 304 extend at different distances, gradually increasing from top to bottom, to cut through the battery casing in multiple cuts, preventing incomplete cuts in a single operation or uneven cutting depth due to the unevenness of the casing, which could damage the internal components. The battery stack has a third adjusting motor 121 fixedly installed on the top of the support cylinder 101. A screw is fixedly installed on the third adjusting motor 121, and the screw on the third adjusting motor 121 cooperates with the lead screw of the cutting sliding bracket 301. A cutting frame adjusting motor 303 is fixedly installed on the cutting sliding bracket 301, and the cutting frame adjusting motor 303 cooperates with the lead screw of the cutting adjusting frame 302. The cutting frame adjusting motor 303 is used to control the extension distance of the cutting adjusting frame 302, so that the cutting adjusting frame 302 can be extended according to the size of the battery, so that the cutting wheel bracket 304 fits against the battery shell for easy cutting. At the same time, by starting the third adjusting motor 121, the screw on the third adjusting motor 121 drives the longitudinal cutting mechanism 3 to slide in the support cylinder 101 according to the position of the battery, so as to cut the battery shell completely from the bottom to the top.

[0039] like Figures 1 to 15As shown, a cutting base plate groove 122 is fixedly installed on one side of the middle of the support cylinder 101. A cutting base plate 106 is slidably installed in the cutting base plate groove 122. A cutting support plate 107 is rotatably installed on the bottom of the cutting base plate 106. An arc-shaped groove is provided on the top of the cutting base plate 106. The groove is C-shaped. A positioning block is installed on the top of the cutting support plate 107. The positioning block slides in cooperation with the arc-shaped groove on the top of the cutting base plate 106. The positioning block extends out of the top of the cutting base plate 106. A support rod groove 1 is slidably installed on the top of the positioning block. 23. A compression spring is fixedly installed between the support rod slide 123 and the cutting support plate 107. A cutting support ring 109 is longitudinally rotatably installed at the front end of the support rod slide 123. The cutting support ring 109 is used to roll with the battery casing and to control the support rod slide 123 to slide on the cutting support plate 107 along the protrusion of the battery casing when the cutting support plate 107 rotates on the cutting base plate 106. An adaptive slide is fixedly installed at the top of the support rod slide 123. A support slider 114 is laterally slidably installed in the slide. A cutting motor 108 is fixedly installed on the top of block 114. A cutting wheel is fixedly installed on the cutting motor 108. The cutting wheel on the cutting motor 108 is used to make a circular cut on the bottom of the battery casing to remove the bottom of the battery casing. The cutting support ring 109 drives the support rod slide 123 to slide on the top of the cutting support plate 107 to adjust the cutting depth of the cutting motor 108, so that the cutting motor 108 can cut through the casing without damaging the internal battery cells. A rack is fixedly installed inside the slide. A first adjusting motor 115 is fixedly installed on the support slider 114. A first adjusting screw 116 is fixedly installed on the first adjusting motor 115. The first adjusting screw 116 cooperates with the rack screw. By starting the first adjusting motor 115, the first adjusting screw 116 is rotated. The cooperation between the first adjusting screw 116 and the rack drives the support slider 114 to slide laterally on the support rod slide 123, adjusting the distance between the cutting wheel on the cutting motor 108 and the cutting support ring 109, so as to adjust the fixed cutting depth of the cutting motor 108.

[0040] like Figures 1 to 15As shown, two base plate adjusting motors 110 are fixedly installed on the cutting base plate slide groove 122. Base plate adjusting screws 111 are fixedly installed on the base plate adjusting motors 110. Gears are fixedly installed on the bottom of the cutting support plate 107. The two base plate adjusting screws 111 are respectively engaged with the worm gears on both sides of the gear at the bottom of the cutting support plate 107. By starting the two base plate adjusting motors 110 to rotate synchronously in the same direction, and through the engagement of the base plate adjusting screws 111 with the gears at the bottom of the cutting support plate 107, the cutting base plate 106 can be driven by the cutting support plate 107 to slide laterally on the suction cylinder adjusting rod 112. This controls the cutting base plate 106 to slide into the support cylinder 101 to support and cut the bottom of the battery when cutting the battery casing. This facilitates the complete separation of the battery casing from the internal stacked plates, and separates the side casing and bottom casing of the battery. The stacked plates can be removed completely without damage, improving the recycling rate.

[0041] like Figures 1 to 15 As shown, a support rod groove 123 is fixedly installed on the other side of the middle of the support cylinder 101. A bottom plate support rod 103 is slidably installed in the support rod groove 123. A bottom plate suction cylinder 102 is slidably installed at the front end of the bottom plate support rod 103. The bottom plate suction cylinder 102 is used to support and adsorb the bottom of the battery casing, and is used to pull out the cut bottom casing of the battery so that the stacked pieces inside can fall down for collection.

[0042] like Figures 1 to 15 As shown, a suction cup adjusting ring 113 is longitudinally rotatably mounted on the front end of the base plate support rod 103. The suction cup adjusting ring 113 engages with the lead screw of the base plate suction cup 102. A bevel gear is fixedly mounted on the suction cup adjusting ring 113. A suction cup adjusting rod 112 is laterally rotatably mounted inside the base plate support rod 103. A bevel gear is fixedly mounted on the suction cup adjusting rod 112. The bevel gear on the suction cup adjusting rod 112 meshes with the bevel gear on the suction cup adjusting ring 113. A gear is fixedly mounted on the suction cup adjusting rod 112. A suction cup motor 104 is fixedly mounted on the base plate support rod 103. A gear is fixedly installed on the suction cylinder motor 104. The gear on the suction cylinder motor 104 meshes with the gear on the suction cylinder adjusting rod 112. By starting the suction cylinder motor 104, the suction cylinder adjusting rod 112 is driven to rotate. The rotation of the suction cylinder adjusting rod 112 drives the suction cylinder adjusting ring 113 to rotate. When the suction cylinder adjusting ring 113 rotates, it drives the bottom plate suction cylinder 102 to slide longitudinally on the bottom plate support rod 103, thereby adjusting the height of the bottom plate suction cylinder 102 supporting the battery. This is used to adjust the height of the battery when the cutting motor 108 cuts the bottom of the battery casing according to the thickness of the bottom casing of the battery.

[0043] like Figures 1 to 15As shown, a support rod motor 105 is fixedly installed on the support rod slide groove 123, and a screw is fixedly installed on the support rod motor 105. The screw on the support rod motor 105 is engaged with the lead screw of the base plate support rod 103. By starting the support rod motor 105, the screw is driven to rotate. When the screw on the support rod motor 105 rotates, it drives the base plate support rod 103 to slide on the support rod slide groove 123, sending the base plate suction cylinder 102 into the support cylinder 101 to support the battery. At the same time, the cutting base plate 106 is provided with a support slide groove extending to the axis of the cutting support plate 107. The base plate support rod 103 is slidably engaged with the support slide groove on the cutting base plate 106 to make the base plate suction cylinder 102 coaxial with the cutting support plate 107, controlling the base plate suction cylinder 102 to be at the center of gravity of the battery casing, so that the battery casing can be smoothly pulled out by the base plate support rod 103 through the suction of the base plate suction cylinder 102.

[0044] like Figures 1-15 As shown, multiple side plate flipping belts 4 are fixedly installed in the middle of the support cylinder 101. The number of side plate flipping belts 4 is the same as that of the battery transfer clip 2, and their positions correspond vertically to those of the battery transfer clip 2. Each side plate flipping belt 4 includes a pair of flipping belt brackets 401, which are fixedly installed in the middle of the support cylinder 101. Flipping belt electric push rods 402 are fixedly installed at the top and bottom of the front end of the flipping belt brackets 401. Flipping belt rotating shafts 403 are rotatably installed inside the flipping belt brackets 401. Flipping belt motors 405 are fixedly installed at the rear end of the flipping belt brackets 401. Flipping belt rotating shafts 403 are fixedly installed on the flipping belt motor 405. Flipping suction cup belts 404 are rolled between the flipping belt rotating shafts 403. The three pairs of flipping suction cup belts 404 rolled between the flipping belt rotating shafts 403 form an inverted L-shape, with the bent part facing the inside of the support cylinder 101. A housing suction cup is fixedly installed on the flipping suction cup belt 404. When the bottom plate support rod 103 cooperates with the bottom plate support rod 103, the suction cups are rolled between the bottom plate support rod 101 and the bottom plate support rod 101. When the suction cylinder 102 pulls out the bottom casing of the battery, the battery transfer clamp 2 squeezes the side casing of the battery to keep the stacked pieces inside the casing from falling out. After the bottom casing is pulled out and the bottom plate 106 is cut and restored to its original position, the belt motor on the first clamping claw 205 and the second clamping claw 206 is started to transport the battery with the bottom casing removed downward. The two flipping belt push rods 402 at the front end of the flipping belt bracket 401 are started to extend into the support cylinder 101 and the extension distance is controlled according to the size of the battery. The flipping suction cup belt 404 is controlled to contact the cut battery casing, and the flipping belt motor 405 is started to drive the flipping belt shaft 403 to rotate. The rotation of the flipping belt shaft 403 causes the flipping suction cup belt 404 to roll between the flipping belt shaft 403. The bent part of the flipping suction cup belt 404 is used to pick up and transfer the cut battery casing and flip the longitudinal casing laterally.

[0045] like Figures 1 to 15As shown, the stacking transfer frame 6 includes a transfer base 601, a tray adjusting electric push rod 606 is fixedly installed inside the transfer base 601, and a stacking tray 605 is fixedly installed on the top of the tray adjusting electric push rod 606. The stacking tray 605 is used to support the stacked wafers inside the battery after the outer casing is cut. After the first clamping transmission rod 203 removes the bottom outer casing of the battery, the tray adjusting electric push rod 606 is activated to drive the stacking tray 605 to rise, controlling the stacking tray 605 to contact and support the bottom of the stacked wafers, preventing the stacked wafers from suddenly falling off after the bottom outer casing is removed, causing impact and leakage. A transfer disk 603 is horizontally slidably installed on the transfer base 601. The transfer disk 603 has a discharge groove in the middle for the stacked wafers. The pallet 605 slides in conjunction with the unloading chute. When the pallet 605 extends, it extends upward from the bottom of the unloading chute and passes through the unloading chute to support the stacked wafers. Multiple stacked wafer clamping plates 604 are laterally slidably installed inside the unloading chute. Compression springs are fixedly installed between the stacked wafer clamping plates 604 and the transfer disk 603. The stacked wafer clamping plates 604 are used to clamp the separated stacked wafers, and are used to clamp, separate, and transport the stacked wafers one by one. The transfer base 601 is provided with a discharge chute. An adjustment detection rod 602 is laterally rotatably installed inside the discharge chute. A detection rod is fixedly installed on the adjustment detection rod 602, which is used to detect whether the battery stacked wafers have bulged or been damaged, and to discharge harmful substances leaked from the leaking stacked wafers through the discharge chute. like Figures 1 to 15 As shown, after the stacking tray 605 contacts the stacked pieces, the tray adjusting electric actuator 606 is activated to retract slowly, transporting the stacked pieces downwards. Stacking splitting rods 5 are slidably mounted laterally at the four corners of the bottom of the support cylinder 101. Each stacking splitting rod 5 includes a stacking sliding clamp 501. A stacking adjusting electric actuator 504 is fixedly mounted between the top of the stacking sliding clamp 501 and the support cylinder 101. A pair of stacking drive rods 503 are rotatably mounted longitudinally at the front end of the stacking sliding clamp 501. The two stacking drive rods 503 rotate coaxially and are respectively rotatably mounted at the top and bottom of the stacking sliding clamp 501. A pair of adjusting sliding rods are provided on the stacking drive rods 503. The radial positions of the sliding rods on the two stacking drive rods 503 are staggered. Multiple stacking gears 502 are slidably mounted longitudinally on the sliding rods of the stacking drive rods 503. The stacked gears 502 are slidably engaged with the sliding rods on the two stacked transmission rods 503. The stacked gears 502 on the two stacked transmission rods 503 are staggered. The two stacked gears 502 on the sliding rod of the same stacked transmission rod 503 are spaced apart by a certain distance. The two stacked gears 502 on the same stacked transmission rod 503 clamp the stacked gear 502 on the other coaxial stacked transmission rod 503. The top and bottom stacked gears 502 are fixedly installed with the stacked transmission rods 503 and are used to control the stacked gears 502 to reset on the stacked transmission rods 503. The stacked gears 502 have cylindrical grooves at both ends. A pair of triangular keys are fixedly installed in the cylindrical grooves. The triangular keys on adjacent stacked gears 502 are engaged with each other.

[0046] like Figures 1 to 15As shown, a bevel gear is fixedly installed on the lamination transmission rod 503. Lamination adjusting rods 505 are laterally rotatably mounted on the top and bottom of the lamination sliding clamp 501. A bevel gear is fixedly installed at the front end of the lamination adjusting rod 505, and a gear is fixedly installed at the rear end of the lamination adjusting rod 505. The bevel gears at the front ends of the two lamination adjusting rods 505 mesh with the bevel gears on the lamination transmission rod 503 rotatably mounted on the top and bottom of the lamination sliding clamp 501, respectively. A lamination adjusting motor 506 is fixedly installed on the top and bottom of the lamination sliding clamp 501. A gear is fixedly mounted on the lamination adjusting motor 506, and the gear on the lamination adjusting motor 506 meshes with the gear at the rear end of the lamination adjusting rod 505. Half of the outer wall of the lamination and gear 502 has friction textures, and the other half is a smooth surface. The stacking plate 605 supports the stacked cells, which slide downwards at the bottom of the support cylinder 101, causing the battery stacked cells to slide inside the stacking sliding clamp 501. By activating the stacking adjustment electric push rod 504, the stacking sliding clamp 501 slides inwards at the bottom of the support cylinder 101, bringing the stacking gear 502 into contact with the friction texture of the stacked cells. Then, by activating the stacking adjustment motors 506 at both ends of the stacking sliding clamp 501 to rotate in opposite directions, the stacking adjustment rod 505 rotates. The rotation of the stacking adjustment rod 505 causes the two stacking transmission rods 503 to rotate in opposite directions. When the stacking transmission rods 503 rotate, they drive the corresponding stacking gears 502 to rotate. The two adjacent stacking gears 502 rotate in opposite directions, coordinated by the triangular keys on the two adjacent stacking gears 502. The two stacking gears 502 are controlled to separate, causing the stacked pieces held by the corresponding stacking gears 502 to separate from each other, facilitating transportation and inspection. During this process, the stacking adjustment motor 506 is activated to rotate in the same direction, causing the stacking gears 502 to rotate synchronously. The side with the smooth surface is rotated to the inside of the support cylinder 101 to contact the stacked piece. At the same time, because the rotation angles of adjacent stacking gears 502 are different, the angles of the smooth surfaces are also different. Therefore, the smooth and rough surfaces of the stacking gears 502 that contact the battery stacked pieces alternate. When the bottom stacking gear 502 contacts the stacked piece with its smooth surface, the bottom stacked piece slides off between the stacking gears 502 and falls onto the top of the stacking support plate 605. The pallet adjusting electric actuator 606 drives the stacked pallet 605 to slide downwards, conveying the stacked pieces into the unloading groove in the middle of the transfer tray 603, where they are clamped by the stacked piece clamping plate 604. After the stacked pallet 605 slides to the bottom of the transfer tray 603, an external motor drives the transfer tray 603 to slide on the transfer base 601, sending out the clamped stacked pieces. After the next transfer tray 603 moves to the top of the stacked pallet 605, the pallet adjusting electric actuator 606 is activated, causing the stacked pallet 605 to rise and extend upwards from the unloading groove in the middle of the transfer tray 603 to continue transporting the next stacked piece. Then, the stacked piece adjusting motor 506 is activated to rotate synchronously in the opposite direction, driving the stacked piece gear 502 to rotate synchronously in the opposite direction, replacing the friction surface in contact with the stacked pieces with a smooth surface.The next stack of wafers falls and is transported out via the stacking tray 605.

Claims

1. A device for the harmless dismantling and comprehensive utilization of waste batteries, comprising a dismantling support (1), wherein a stacking conveyor frame (6) is fixedly installed at the bottom of the dismantling support (1), characterized in that, The splitting bracket (1) includes a support cylinder (101). Multiple battery transfer clamps (2) and a longitudinal cutting mechanism (3) are longitudinally slidably installed at the top of the support cylinder (101). A side plate flipping belt (4) is movably installed in the middle section of the support cylinder (101). A stacking clamping groove (117) is fixedly installed at the bottom of the support cylinder (101). A stacking splitting rod (5) is laterally slidably installed within the stacking clamping groove (117). The battery transfer clamp (2) includes a clamping bracket (201). The clamping bracket (201) is divided into two pairs and longitudinally slidably installed on the inner wall of the support cylinder (101). A first clamping transmission rod (203) and a second clamping transmission rod (204) are laterally rotatably installed on the clamping bracket (201). The first clamping transmission rod (203) Gears are fixedly installed on the second clamping transmission rod (203) and the second clamping transmission rod (204). The first clamping claw (205) and the second clamping claw (206) are coaxially and laterally rotatably installed on the clamping bracket (201). A suction cup conveyor belt (207) is rolled between the first clamping claw (205) and the second clamping claw (206). The longitudinal cutting mechanism (3) includes a cutting sliding bracket (301). The cutting sliding bracket (301) is longitudinally slidably installed between the two clamping brackets (201). A cutting adjustment bracket (302) is laterally slidably installed inside the cutting sliding bracket (301). Multiple cutting wheel brackets (304) are laterally slidably installed at the front end of the cutting adjustment bracket (302). A cutting wheel is installed at the front end of the cutting wheel bracket (304).

2. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, A cutting base plate groove (122) is fixedly installed on one side of the middle of the support cylinder (101). A cutting base plate (106) is slidably installed in the cutting base plate groove (122). A cutting support plate (107) is rotatably installed at the bottom of the cutting base plate (106). A positioning block is installed on the top of the cutting support plate (107). A support rod groove (123) is slidably installed on the top of the positioning block. A compression spring is fixedly installed between the support rod groove (123) and the cutting support plate (107). A cutting support ring (109) is rotatably installed at the front end of the support rod groove (123). An adaptation groove is fixedly installed on the top of the support rod groove (123). A support slider (114) is slidably installed in the groove. The top of the support slider (114) is fixedly installed. A cutting motor (108) is fixedly installed, and a cutting wheel is fixedly installed on the cutting motor (108). A rack is fixedly installed inside the adapting slide groove. A first adjusting motor (115) is fixedly installed on the support slider (114). A first adjusting screw (116) is fixedly installed on the first adjusting motor (115). The first adjusting screw (116) cooperates with the rack screw. Two base plate adjusting motors (110) are fixedly installed on the cutting base plate slide groove (122). A base plate adjusting screw (111) is fixedly installed on the base plate adjusting motor (110). A gear is fixedly installed at the bottom of the cutting support plate (107). The two base plate adjusting screws (111) cooperate with the worm gears on both sides of the gear at the bottom of the cutting support plate (107).

3. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, A support rod groove (123) is fixedly installed on the other side of the middle of the support cylinder (101). A bottom plate support rod (103) is slidably installed in the support rod groove (123). A bottom plate suction cylinder (102) is slidably installed at the front end of the bottom plate support rod (103). A suction cylinder adjusting ring (113) is rotatably installed at the front end of the bottom plate support rod (103). The suction cylinder adjusting ring (113) cooperates with the lead screw of the bottom plate suction cylinder (102). A bevel gear is fixedly installed on the suction cylinder adjusting ring (113). A suction cylinder adjusting rod (112) is rotatably installed inside the bottom plate support rod (103). A bevel gear is fixedly installed on the suction cylinder adjusting rod (112). A bevel gear is fixedly installed on the suction cylinder adjusting rod (112) and the bevel gear is fixedly installed on the suction cylinder adjusting ring (113). A suction cylinder motor (104) is fixedly installed on the bottom plate support rod (103). A gear is fixedly installed on the suction cylinder motor (104). The gear on the suction cylinder motor (104) meshes with the gear on the suction cylinder adjusting rod (112). A support rod motor (105) is fixedly installed on the support rod slide groove (123). A screw is fixedly installed on the support rod motor (105). The screw on the support rod motor (105) cooperates with the lead screw of the bottom plate support rod (103).

4. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, Multiple side plate flipping belts (4) are fixedly installed in the middle of the support cylinder (101). The number of side plate flipping belts (4) is the same as that of the battery transfer clip (2) and corresponds to the position of the battery transfer clip (2). The side plate flipping belt (4) includes a pair of flipping belt brackets (401). The flipping belt brackets (401) are fixedly installed in the middle of the support cylinder (101). The top and bottom of the front end of the flipping belt brackets (401) are fixedly installed with flipping belt electric push rods (402). The flipping belt shaft (403) is rotatably installed inside the flipping belt brackets (401). The rear end of the flipping belt brackets (401) is fixedly installed with a flipping belt motor (405). The flipping belt shaft (403) is fixedly installed on the flipping belt motor (405). A flipping suction cup belt (404) is rolled between the flipping belt shafts (403). A shell suction cup is fixedly installed on the flipping suction cup belt (404).

5. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, The four corners of the bottom of the support cylinder (101) are respectively horizontally slidably installed with stacking split rods (5). The stacking split rods (5) include stacking sliding clamps (501). A stacking adjustment electric push rod (504) is fixedly installed between the top of the stacking sliding clamp (501) and the support cylinder (101). A pair of stacking transmission rods (503) are longitudinally rotatably installed at the front end of the stacking sliding clamp (501). A pair of adjusting sliding rods are provided on the stacking transmission rods (503). The sliding rods on the two stacking transmission rods (503) are radially staggered. Multiple stacking gears (502) are longitudinally slidably installed on the sliding rods on the stacking transmission rods (503). The stacking gears (502) are respectively slidably engaged with the sliding rods on the two stacking transmission rods (503). The stacking gears (502) on the two stacking transmission rods (503) are staggered. The topmost and A compression spring is fixedly installed between the bottommost lamination and gear (502) and the lamination transmission rod (503). A bevel gear is fixedly installed on the lamination transmission rod (503). Lamination adjusting rods (505) are rotatably mounted on the top and bottom of the lamination sliding clamp (501). A bevel gear is fixedly mounted on the front end of the lamination adjusting rod (505), and a gear is fixedly mounted on the rear end of the lamination adjusting rod (505). The bevel gears at the front ends of the two lamination adjusting rods (505) mesh with the bevel gears on the lamination transmission rods (503) rotatably mounted on the top and bottom of the lamination sliding clamp (501), respectively. A lamination adjusting motor (506) is fixedly mounted on the top and bottom of the lamination sliding clamp (501). A gear is fixedly mounted on the lamination adjusting motor (506), and the gear on the lamination adjusting motor (506) meshes with the gear at the rear end of the lamination adjusting rod (505).

6. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 5, characterized in that, The stacked gear (502) has cylindrical grooves at both ends. A pair of triangular keys are fixedly installed in the cylindrical grooves. The triangular keys on adjacent stacked gears (502) cooperate with each other. Half of the outer wall of the stacked gear (502) is provided with friction texture, and the other half is a smooth surface.

7. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, The stacking transfer frame (6) includes a transfer base (601), a tray adjustment electric push rod (606) is fixedly installed inside the transfer base (601), a stacking tray (605) is fixedly installed on the top of the tray adjustment electric push rod (606), a transfer disk (603) is slidably installed on the transfer base (601), a discharge groove is provided in the middle of the transfer disk (603), a plurality of stacking clamping plates (604) are slidably installed in the discharge groove, a compression spring is fixedly installed between the stacking clamping plate (604) and the transfer disk (603), a discharge groove is provided inside the transfer base (601), an adjustment detection rod (602) is rotatably installed in the discharge groove, and a detection rod is fixedly installed on the adjustment detection rod (602).

8. A device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, A compression spring is fixedly installed between the cutting wheel bracket (304) and the cutting adjustment frame (302). The cutting wheels on the cutting wheel bracket (304) extend at different distances, and the extension distance gradually increases from top to bottom. A third adjustment motor (121) is fixedly installed on the top of the support cylinder (101). A screw is fixedly installed on the third adjustment motor (121). The screw on the third adjustment motor (121) cooperates with the lead screw of the cutting sliding bracket (301). A cutting frame adjustment motor (303) is fixedly installed on the cutting sliding bracket (301). The cutting frame adjustment motor (303) cooperates with the lead screw of the cutting adjustment frame (302).

9. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, Multiple pairs of second adjusting screws (120) are longitudinally rotatably installed on the inner wall of the support cylinder (101). The second adjusting screws (120) cooperate with the screw of the clamping bracket (201). A gear is fixedly installed on the top of the second adjusting screw (120). An adjusting gear belt (119) is rolled between the finger wheels on the top of the second adjusting screw (120). A second adjusting motor (118) is fixedly installed on the support cylinder (101). A gear is fixedly installed on the second adjusting motor (118). The gear on the second adjusting motor (118) meshes with the adjusting gear belt (119).

10. The device for the harmless dismantling and comprehensive utilization of waste batteries according to claim 1, characterized in that, The gear on the first clamping transmission rod (203) is fixedly installed in the middle section, and the gear on the second clamping transmission rod (204) is fixedly installed at both ends. A connecting gear is fixedly installed at the same position on the first clamping transmission rod (203) and the second clamping transmission rod (204). The connecting gears on the first clamping transmission rod (203) and the second clamping transmission rod (204) mesh with each other. The second clamping claw (206) is rotatably installed inside the first clamping claw (205) and is coaxial with the first clamping claw (205). A gear is fixedly installed on the first clamping claw (205), and the gear on the first clamping claw (205) meshes with the gears at both ends of the second clamping transmission rod (204). A gear is fixedly installed on the second clamping claw (206), and the gear on the second clamping claw (206) meshes with the gear in the middle section of the first clamping transmission rod (203). A first clamping motor (202) is fixedly installed on the clamping bracket (201), and the first clamping motor (202) is fixedly connected to the second clamping transmission rod (204).

Images