Waste recovery device for iron accessory production
By combining the electromagnetic plate and the vibration mechanism, the non-ferrous materials in the waste from the production of iron accessories are automatically separated, improving the purity of the recycled materials and solving the problem of non-ferrous accessories being hooked or trapped in magnetic suction equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ANHUI BAIHUA ELECTRIC POWER TECH CO LTD
- Filing Date
- 2025-12-29
- Publication Date
- 2026-04-10
AI Technical Summary
When existing magnetic adsorption equipment adsorbs ferrous attachments, some non-ferrous attachments are easily hooked or entrained, resulting in reduced purity of the recycled materials and increased difficulty in subsequent purification processing.
By employing the synergistic effect of an electromagnetic plate and a vibration mechanism, the automatic separation of non-ferrous materials is achieved through the movement of the electromagnetic plate and the shaking of the vibration mechanism.
It significantly improves the purity of recycled materials and solves the problem of impure recycling by traditional magnetic attraction equipment.
Smart Images

Figure CN121820044A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of recycling equipment technology, and in particular to a waste recycling device for the production of iron fittings. Background Technology
[0002] The production of iron fittings typically generates a large amount of waste, which includes ferrous materials and may also contain other non-ferrous metals or non-metallic impurities. To achieve resource recycling and improve the efficiency and quality of waste recovery, waste recycling equipment plays a crucial role in modern industrial production. Currently, common iron fitting waste recycling equipment mainly relies on magnetic attraction devices to screen and separate ferrous materials. This method utilizes the magnetic properties of ferrous materials, using magnetic attraction devices to draw iron fittings from the waste pile, thus achieving preliminary recycling.
[0003] However, when existing magnetic adsorption equipment attracts ferrous attachments, some non-ferrous attachment materials are easily hooked or trapped by the magnetic adsorption equipment and thus adsorbed into the recycling area. This phenomenon not only reduces the purity of the recycled materials but also increases the difficulty and cost of subsequent purification processing. Therefore, a waste recycling device for ferrous attachment production is proposed. Summary of the Invention
[0004] To address the problem that existing magnetic adsorption devices often hook or carry away non-ferrous attachments when adsorbing ferrous attachments, thus bringing them together with the ferrous attachments to the recycling area, this application provides a waste recycling device for ferrous attachment production.
[0005] The technical solution of the waste recycling device for iron fitting production provided in this application is as follows:
[0006] A waste recycling device for iron fittings production includes a base. From left to right, a first collection trough, a slide, and a second collection trough are arranged sequentially on the upper surface of the base. The upper surface of the slide is inclined, with the side of the inclined surface closer to the first collection trough being lower than the other side. Support frames are arranged on both sides of the base. A moving mechanism and a winding mechanism are arranged on the top of the two sets of support frames. The moving mechanism is used to drive the winding mechanism to move horizontally. The moving end of the winding mechanism is connected to an electromagnetic plate through a vibration mechanism. During the process of the moving mechanism driving the electromagnetic plate to move from the first collection trough to the top of the inclined surface of the slide, the vibration mechanism causes the electromagnetic plate to vibrate.
[0007] Preferably, the moving mechanism includes a lead screw rotatably mounted on the top of two sets of support frames, wherein a moving motor is fixedly mounted on the surface of one set of support frames, the output shaft of the moving motor passes through the side wall of the support frame and is fixedly connected to one end of the lead screw, a ball bearing seat is sleeved on the surface of the lead screw, and the winding mechanism is located at the bottom of the ball bearing seat.
[0008] Preferably, the winding mechanism includes a frame fixedly installed at the bottom of the ball bearing seat. The frame is U-shaped with its open end facing downwards. A rotating motor is fixedly installed on the outer surface of the frame. The output shaft of the rotating motor passes through the inside of the frame and is fixedly connected to a winding roller. A pull rope is wound on the winding roller. The vibration mechanism is located at the movable end of the pull rope.
[0009] Preferably, the vibration mechanism includes a lifting device fixedly installed at the movable end of the pull rope. A connecting plate is fixedly connected to the bottom of the lifting device. An installation plate is provided below the connecting plate. The electromagnetic plate is fixedly installed on the lower surface of the installation plate. Vertical rods are fixedly connected to both sides of the upper surface of the installation plate. The upper end of the vertical rod slides through the connecting plate and is provided with a roller. A spring is sleeved on the outer surface of the vertical rod. The upper end of the spring is fixedly connected to the connecting plate, and the lower end of the spring is fixedly connected to the installation plate. Two sets of horizontal plates are provided between the two sets of support frames. The horizontal plates are located above the rollers. Multiple sets of protrusions are fixedly connected to the horizontal plates. The protrusions are located above the first collection groove and the slide. The bottom surface of the protrusions is set as an arc surface, with the arc surface of the protrusions being higher on the left and lower on the right.
[0010] Preferably, a power source is fixedly connected to one side of the outer surface of the mounting plate, and the power source provides power to the electromagnetic plate.
[0011] Preferably, the lifting device includes a lifting rod fixedly installed at the center of the upper surface of the connecting plate, and the outer surface of the lifting rod is fixedly connected with diagonal bars arranged in a circular array, the lower end of the diagonal bars being fixedly connected to the connecting plate.
[0012] Preferably, a slide rail is fixedly connected between the two sets of support frames, and a slider adapted to the slide rail is movably connected to the slide rail. The pull rope passes through the slider, and a groove adapted to the hanging rod is opened on the lower surface of the slider.
[0013] In summary, this application includes the following beneficial technical effects:
[0014] This invention utilizes the synergistic effect of an electromagnetic plate and a vibration mechanism to automatically separate non-ferrous materials while adsorbing ferrous attachments. The introduction of the vibration mechanism significantly improves the purity of the recovered materials, solving the problem of impurity recovery in traditional magnetic adsorption equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the application embodiment;
[0016] Figure 2 This is a schematic diagram of the winding mechanism in the embodiment of the application;
[0017] Figure 3 This is a partial structural schematic diagram of an embodiment of the application;
[0018] Figure 4This is an example of an application. Figure 1 Enlarged view of point A in the middle.
[0019] Explanation of reference numerals in the attached drawings: 1. Base; 2. First collection groove; 3. Slide; 4. Second collection groove; 5. Support frame; 6. Lead screw; 7. Moving motor; 8. Ball bearing seat; 9. Frame; 10. Rotating motor; 11. Pull rope; 12. Connecting plate; 13. Mounting plate; 14. Lifting device; 15. Electromagnetic plate; 16. Power supply; 17. Vertical rod; 18. Roller; 19. Spring; 20. Slide rail; 21. Slider; 22. Horizontal plate; 23. Protrusion. Detailed Implementation
[0020] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0021] This application discloses a waste recycling device for iron fitting production, including a base 1. The upper surface of the base 1 is provided with a first collection trough 2, a slide 3 and a second collection trough 4 from left to right. The upper surface of the slide 3 is inclined, and the side of the inclined surface closer to the first collection trough 2 is lower than the other side. Support frames 5 are provided on both sides of the base 1. The top of the two sets of support frames 5 is provided with a moving mechanism and a winding mechanism. The moving mechanism is used to drive the winding mechanism to move in the horizontal direction. The moving end of the winding mechanism is connected to an electromagnetic plate 15 through a vibration mechanism. During the process of the moving mechanism driving the electromagnetic plate 15 to move from the first collection trough 2 to the top of the inclined surface of the slide 3, the vibration mechanism makes the electromagnetic plate 15 vibrate.
[0022] In this embodiment, the first collection tank 2 is used to load a mixture of unscreened iron attachments and non-iron attachments; the slide 3 allows the waste material shaken off by the vibration mechanism to slide into the first collection tank 2; the second collection tank 4 is used to load iron attachments that have been magnetically separated by the electromagnetic plate 15.
[0023] Specifically, driven by the moving mechanism and the winding mechanism, the electromagnetic plate 15 moves into the first collection tank 2 and adsorbs the iron attachments inside. After adsorption, the winding mechanism rewinds the pull rope 11 to move the electromagnetic plate 15 upward. Then, the moving mechanism drives the electromagnetic plate 15 to move to the side of the second collection tank 4. During this process, the vibration mechanism starts to work, causing non-ferrous materials to fall off the surface of the electromagnetic plate 15. The fallen waste slides through the slide block 3 into the first collection tank 2. When the moving mechanism moves the electromagnetic plate 15 to the top of the second collection tank 4, the power supply 16 of the electromagnetic plate 15 is turned off. The electromagnetic plate 15 loses its magnetism, and the iron attachments on its surface fall into the second collection tank 4.
[0024] Furthermore, the moving mechanism includes a lead screw 6 rotatably mounted on the top of two sets of support frames 5. A moving motor 7 is fixedly mounted on the surface of one set of support frames 5. The output shaft of the moving motor 7 passes through the side wall of the support frame 5 and is fixedly connected to one end of the lead screw 6. A ball bearing seat 8 is sleeved on the surface of the lead screw 6, and a winding mechanism is set at the bottom of the ball bearing seat 8.
[0025] In this embodiment, the moving motor 7 is started to rotate forward or reverse, which drives the lead screw 6 to rotate forward or reverse, thereby enabling the ball bearing seat 8 to move back and forth along the lead screw 6. In actual use, a flexible protective sleeve can be fitted on the surface of the lead screw 6, which can both move with the ball bearing seat 8 and protect the lead screw 6.
[0026] Furthermore, the winding mechanism includes a frame 9 fixedly installed at the bottom of the ball bearing seat 8. The frame 9 is U-shaped with its open end facing downwards. A rotating motor 10 is fixedly installed on the outer surface of the frame 9. The output shaft of the rotating motor 10 passes through the inside of the frame 9 and is fixedly connected to a winding roller. A pull rope 11 is wound on the winding roller. A vibration mechanism is located at the movable end of the pull rope 11.
[0027] In this embodiment, the rotating motor 10 is started to rotate forward or reverse, which drives the roller to rotate forward or reverse, thereby releasing or winding the pull rope 11, and driving the vibration mechanism and the electromagnetic plate 15 to rise and fall.
[0028] Furthermore, the vibration mechanism includes a lifting device 14 fixedly installed at the movable end of the pull rope 11. A connecting plate 12 is fixedly connected to the bottom of the lifting device 14. An installation plate 13 is provided below the connecting plate 12. An electromagnetic plate 15 is fixedly installed on the lower surface of the installation plate 13. Vertical rods 17 are fixedly connected to both sides of the upper surface of the installation plate 13. The upper end of the vertical rod 17 slides through the connecting plate 12 and is provided with a roller 18. A spring 19 is sleeved on the outer surface of the vertical rod 17. The upper end of the spring 19 is fixedly connected to the connecting plate 12, and the lower end of the spring 19 is fixedly connected to the installation plate 13. Two sets of horizontal plates 22 are provided between the two sets of support frames 5. The horizontal plates 22 are located above the rollers 18. Multiple sets of protrusions 23 are fixedly connected to the horizontal plates 22. The protrusions 23 are located above the first collection groove 2 and the slide 3. The bottom surface of the protrusions 23 is set as an arc surface, with the arc surface of the protrusions 23 being higher on the left and lower on the right.
[0029] Furthermore, a power supply 16 is fixedly connected to one side of the outer surface of the mounting plate 13, and the power supply 16 provides power to the electromagnetic plate 15.
[0030] This application employs a PLC-based control system, combined with position sensors, relays, and an operation panel, to achieve automatic and manual control of the power supply 16. When the electromagnetic plate 15 moves to the designated position with the moving mechanism, the position sensor detects the position signal and transmits it to the PLC. After logical judgment, the PLC controls the relay to activate, thereby connecting or disconnecting the power supply 16, realizing the energization and release of the electromagnetic plate 15. This system features a high degree of automation, precise control, and flexible operation.
[0031] In this embodiment, after the electromagnetic plate 15 adsorbs the iron attachment, the winding mechanism drives the vibration mechanism and the electromagnetic plate 15 to move upward until the roller 18 contacts the horizontal plate 22. Then, the moving mechanism drives the vibration mechanism and the electromagnetic plate 15 to move towards the second collection groove 4. Since the horizontal plate 22 is provided with multiple protrusions 23, the bottom surface of these protrusions 23 is designed as an arc structure with the left side higher than the right side, and is located in the area above the first collection groove 2 and the slide block 3. When the roller 18 moves from left to right past these protrusions 23, the roller 18 will move along the arc trajectory of the protrusion 23. When the roller 18 moves along the high point on the left side of the protrusion 23, the roller 18 begins to be pressed down by the surface of the protrusion 23, causing the vertical rod 17 to slide down. At this time, the spring 19 is stretched. When the roller 18 passes the low point area on the right side of the protrusion 23, the spring 19 rebounds, causing the roller 18 and the vertical rod 17 to move upward. This process is repeated continuously, causing the mounting plate 13 and the electromagnetic plate 15 below it to vibrate periodically up and down. This vibration is transmitted to the waste material it adsorbs through the electromagnetic plate 15, causing the non-ferrous materials entrained during the adsorption process to be continuously shaken off as the electromagnetic plate 15 moves, thereby improving the purity of the recycled iron attachments. When the moving mechanism moves the electromagnetic plate 15 above the second collection tank 4, the winding mechanism moves the electromagnetic plate 15 down and disconnects the power supply 16 of the electromagnetic plate 15. The iron attachments lose their magnetism and detach from the electromagnetic plate 15, falling into the second collection tank 4.
[0032] Furthermore, the lifting device 14 includes a lifting rod fixedly installed at the center of the upper surface of the connecting plate 12. The outer surface of the lifting rod is fixedly connected with diagonal bars arranged in a circular array. The lower end of the diagonal bars is fixedly connected to the connecting plate 12. A slide rail 20 is fixedly connected between the two sets of support frames 5. A slider 21 adapted to the slide rail 20 is movably connected to the slide rail 20. The pull rope 11 passes through the slider 21. The lower surface of the slider 21 is provided with a groove adapted to the lifting rod.
[0033] It should be noted that when the upper end of the lifting rod in the lifting device 14 is inserted into the groove of the slider 21, the relative positions of the entire lifting device 14, connecting plate 12, mounting plate 13, electromagnetic plate 15 and vibration mechanism are also adjusted accordingly. At this time, the roller 18 is in contact with the horizontal plate 22, indicating that the electromagnetic plate 15 has risen to the set height and the vibration mechanism has entered the ready-to-work state. At this time, the horizontal plate 22 serves as a support structure on the moving path of the roller 18, providing a foundation for subsequent vibration actions.
[0034] In this embodiment, the groove limits the position of the lifting rod, preventing the lifting device 14 from swaying or deviating during horizontal movement; the guide cooperation between the slide rail 20 and the slider 21 ensures the smooth movement of the lifting device 14 in the horizontal direction. Therefore, after the lifting rod is inserted into the groove on the slider 21 by the winding mechanism, combined with the guide structure of the slide rail 20 and the slider 21, the moving mechanism can achieve more stable and precise operation when driving the lifting device 14, the vibration mechanism and the electromagnetic plate 15 to move horizontally.
[0035] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0036] Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments disclosed in this invention. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this invention can be combined with each other.
[0037] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
[0038] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A waste recycling device for iron fittings production, comprising a base (1), characterized in that, The upper surface of the base (1) is provided with a first collection groove (2), a slide (3) and a second collection groove (4) from left to right. The upper surface of the slide (3) is an inclined surface, and the side of the inclined surface closer to the first collection groove (2) is lower than the other side. Support frames (5) are provided on both sides of the base (1). The top of the two sets of support frames (5) is provided with a moving mechanism and a winding mechanism. The moving mechanism is used to drive the winding mechanism to move in the horizontal direction. The moving end of the winding mechanism is connected to an electromagnetic plate (15) through a vibration mechanism. During the process of the moving mechanism driving the electromagnetic plate (15) to move from the first collection groove (2) to the top of the inclined surface of the slide (3), the vibration mechanism makes the electromagnetic plate (15) vibrate.
2. The waste recycling device for iron fittings production according to claim 1, characterized in that, The moving mechanism includes a lead screw (6) rotatably mounted on the top of two sets of support frames (5), one of which is fixedly mounted on the surface of a moving motor (7). The output shaft of the moving motor (7) passes through the side wall of the support frame (5) and is fixedly connected to one end of the lead screw (6). A ball bearing seat (8) is sleeved on the surface of the lead screw (6), and the winding mechanism is located at the bottom of the ball bearing seat (8).
3. The waste recycling device for iron fittings production according to claim 2, characterized in that, The winding mechanism includes a frame (9) fixedly installed at the bottom of the ball bearing seat (8). The frame (9) is U-shaped with the open end facing down. A rotating motor (10) is fixedly installed on the outer surface of the frame (9). The output shaft of the rotating motor (10) passes through the inside of the frame (9) and is fixedly connected to a winding roller. A pull rope (11) is wound on the winding roller. The vibration mechanism is located at the movable end of the pull rope (11).
4. The waste recycling device for iron fittings production according to claim 3, characterized in that, The vibration mechanism includes a lifting device (14) fixedly installed at the movable end of the pull rope (11). A connecting plate (12) is fixedly connected to the bottom of the lifting device (14). An installation plate (13) is provided below the connecting plate (12). The electromagnetic plate (15) is fixedly installed on the lower surface of the installation plate (13). Vertical rods (17) are fixedly connected to both sides of the upper surface of the installation plate (13). The upper end of the vertical rod (17) slides through the connecting plate (12) and is provided with a roller (18). A spring is sleeved on the outer surface of the vertical rod (17). (19) The upper end of the spring (19) is fixedly connected to the connecting plate (12), and the lower end of the spring (19) is fixedly connected to the mounting plate (13). Two sets of horizontal plates (22) are provided between the two sets of support frames (5). The horizontal plates (22) are located above the roller (18). Multiple sets of protrusions (23) are fixedly connected on the horizontal plates (22). The protrusions (23) are located above the first collection groove (2) and the slide (3). The bottom surface of the protrusions (23) is set as an arc surface. The arc surface of the protrusions (23) is higher on the left and lower on the right.
5. A waste recycling device for iron fittings production according to claim 4, characterized in that, A power supply (16) is fixedly connected to one side of the outer surface of the mounting plate (13), and the power supply (16) provides power to the electromagnetic plate (15).
6. A waste recycling device for iron fittings production according to claim 4, characterized in that, The lifting device (14) includes a lifting rod fixedly installed at the center of the upper surface of the connecting plate (12). The outer surface of the lifting rod is fixedly connected with diagonal bars arranged in a ring array. The lower end of the diagonal bars is fixedly connected to the connecting plate (12).
7. A waste recycling device for iron fitting production according to claim 5, characterized in that, A slide rail (20) is fixedly connected between the two sets of support frames (5). A slider (21) adapted to the slide rail (20) is movably connected to the slide rail (20). The pull rope (11) passes through the slider (21). A groove adapted to the hanging rod is opened on the lower surface of the slider (21).