Box foaming mold adopting flexible pneumatic full-expansion mechanism

By using a flexible pneumatic fully expanded mold for the foaming chamber, the problems of gas and heat handling during the foaming process are solved, enabling automated production and improving product quality and efficiency.

CN121821686APending Publication Date: 2026-04-10CHUZHOU FINE MAGNESIUM EQUIP MOUID MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-11
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing foam box molds cannot effectively handle gas and heat during the foaming process, resulting in material overflow and waste, low production efficiency, and unstable product quality.

Method used

The system employs a flexible pneumatic full-expansion mechanism, including components such as a support frame, suction pump, exhaust box, and hydraulic rod, to achieve automated clamping, sealing, venting, and ejection, ensuring the stability of the foaming process and product quality.

Benefits of technology

It realizes the automation of the foaming process, reduces the intensity of manual labor, prevents material overflow and waste, improves product quality and production efficiency, and ensures the stability of foaming density and temperature.

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Abstract

The invention relates to the technical field of cabinet forming production equipment, and particularly discloses a box foaming mold adopting a flexible pneumatic full-expansion mechanism, the box foaming mold comprises a supporting frame, a base box is fixedly connected to the bottom of the inner wall of the supporting frame, a lower mold is fixedly connected to the top of the base box, and an air bag is fixedly connected to the inner wall of the lower mold; an air suction pump is fixedly connected to the bottom of the inner wall of the supporting frame, an air inlet of the air suction pump communicates with an air suction pipe, an annular groove is formed in the bottom of the inner wall of the lower mold, an exhaust box is slidably connected to the inner wall of the annular groove, a jacking device is fixedly connected to the bottom of the inner wall of the base box, and a clamping mechanism is fixedly connected to one side of a clamping box. According to the box foaming mold adopting the flexible pneumatic full-expansion mechanism, the clamping mechanism is arranged, so that a box can be automatically fed, and the exhaust box is arranged, so that heat and gas generated during foaming can be effectively treated.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cabinet forming production equipment, in particular to a cabinet foaming mold adopting a flexible pneumatic full-inflation mechanism. BACKGROUND

[0002] In the fields of home appliances, cold chain logistics, rail transit, etc., polyurethane foaming cabinets are widely used in the production and manufacturing of refrigerator inner tanks, refrigerated containers, insulation boxes, etc. due to their excellent heat insulation, buffering and shock absorption, and lightweight performance. Cabinet foaming forming process is the core link to determine the quality of the product. The principle is to inject foaming raw materials into the mold cavity, and the raw materials undergo chemical reaction and expansion and solidification in the cavity, and finally form a foaming cabinet consistent with the shape of the cavity. The structure design of the foaming mold as the key equipment of the process directly affects the dimensional accuracy, surface quality, foaming density uniformity and production efficiency of the cabinet.

[0003] Chinese patent CN119820775A discloses a foaming cabinet automatic mold system, which can realize automatic feeding of the cabinet, but cannot realize the effect of processing the gas and heat generated during foaming, and the foaming material may overflow due to expansion during foaming, resulting in material waste. SUMMARY

[0004] To solve the above technical problems, the present application is implemented by the following technical scheme: a cabinet foaming mold adopting a flexible pneumatic full-inflation mechanism, comprising a support frame, a base box is fixedly connected to the inner wall bottom of the support frame, a lower mold is fixedly connected to the top of the base box, an air bag is fixedly connected to the inner wall of the lower mold, an air suction pump is fixedly connected to the inner wall bottom of the support frame, an air suction pipe is communicated with the air inlet of the air suction pump, an annular groove is formed in the inner wall bottom of the lower mold, an exhaust box is slidably connected to the inner wall of the annular groove, one end of the air suction pipe extending into the base box penetrates through the bottom of the lower mold and is communicated with the bottom of the exhaust box, a jacking device is fixedly connected to the inner wall bottom of the base box, a fixing mechanism is sleeved and fixedly connected to the upper part of the lower mold, first sliding rails are fixedly connected to the inner wall sides of the support frame, electric sliding blocks are slidably connected to the inner walls of the first sliding rails, a support plate is fixedly connected to one side of the electric sliding block, fixed ends of first hydraulic rods are fixedly connected to the top opposite corners of the support plate, a fixed end of a second hydraulic rod is fixedly connected to the top of the support plate, a movable end of the first hydraulic rod penetrates through the support plate and is fixedly connected to a clamping box, a positioning plate is sleeved and fixedly connected to the clamping box, a feeding pipe is communicated with one side of the clamping box, sliding openings are formed in the two sides of the clamping box, a clamping mechanism is fixedly connected to one side of the clamping box, and a movable end of the second hydraulic rod penetrates through the clamping box and is fixedly connected to an upper mold.

[0005] Preferably, the clamping mechanism comprises a U-shaped frame, the inner wall of the U-shaped frame is fixedly connected with a double-shaft driving motor, the driving shafts at both ends of the double-shaft driving motor are fixedly connected with threaded transmission rods, one end of the threaded transmission rods away from the double-shaft driving motor is rotatably connected with the inner wall of the U-shaped frame, a first sliding block is sleeved and threadedly connected on the threaded transmission rod, the side of the first sliding block away from the U-shaped frame is fixedly connected with an L-shaped connecting rod, the end of the L-shaped connecting rod away from the first sliding block is fixedly connected with a first connecting rod, the end of the first connecting rod away from the L-shaped connecting rod is fixedly connected with a second connecting rod, the end of the second connecting rod away from the first connecting rod is fixedly connected with a clamping plate, the U-shaped frame is fixedly connected on one side of the clamping box, the side surface of the clamping plate is slidably connected with the inner wall of the sliding opening, the electric sliding block is started to move the clamping box above the box body, the first hydraulic rod is elongated to drive the clamping box to move downward to cover the box body, the double-shaft driving motor is started, the first sliding block and the multiple groups of connecting rods are driven by the threaded transmission rods to clamp the box body, the electric sliding block moves the box body above the upper die, the second hydraulic rod is elongated to drive the upper die to move downward, the double-shaft driving motor is started in reverse to loosen the box body, so that the box body falls into the lower die, the second hydraulic rod is continuously elongated to drive the upper and lower dies to close, and the foaming thickness above the box body is adjusted by controlling the elongation of the second hydraulic rod.

[0006] Preferably, the positioning plate comprises a first annular fixed plate, a threaded hole is formed in the side surface of the annular sealing insert plate.

[0007] Preferably, the fixing mechanism comprises a second annular fixed plate, a positioning groove is formed in the top of the second annular fixed plate, fixing screws are uniformly penetrated through the side surface of the second annular fixed plate and are threadedly connected, a fixed handle is fixedly connected to the end of the fixing screw away from the second annular fixed plate, the second annular fixed plate is sleeved and fixedly connected on the lower die, the inner wall of the positioning groove is slidably connected with the side surface of the annular sealing insert plate, and the side surface of the fixing screw is threadedly connected with the inner wall of the threaded hole. When the upper and lower dies are closed, the annular sealing insert plate is inserted into the positioning groove by the downward movement of the clamping box, and the preliminary positioning is completed. After the closing of the dies is completed, the fixing screw is rotated by rotating the fixed handle, the screw rod is screwed into the threaded groove, until the fixed handle is attached to the side surface of the second annular fixed plate, the annular sealing insert plate is fixed firmly, the sealing performance of the mold after closing is strengthened, the overflow of the foaming material is effectively prevented, the foaming quality and the stability of the mold are ensured, and the overall forming effect of the product is improved.

[0008] Preferably, the exhaust tank comprises a ring-shaped tank body, a sealing plate is uniformly penetrated and slidingly connected to the top of the ring-shaped tank body, a trigger rod is fixedly connected to the top of the sealing plate, a first spring is fixedly connected to the bottom of the sealing plate, one end of the first spring away from the sealing plate is fixedly connected to the inner wall bottom of the ring-shaped tank body, a ring-shaped cold water pipe is fixedly connected to the inner wall top of the ring-shaped tank body, the side of the ring-shaped tank body is slidingly connected to the inner wall of the ring-shaped groove, and the bottom of the ring-shaped tank body is communicated with the air suction pipe; the gas and heat generated when foaming in the mold make the internal pressure increase, the trigger rod is pushed to drive the sealing plate to move downward, the exhaust port is opened, and the first spring is compressed; the gas enters the ring-shaped tank body through the exhaust port, is pumped out of the equipment by the air pump through the air suction pipe, the cooling water continuously flowing in the ring-shaped cold water pipe absorbs the heat generated during foaming, the appropriate temperature in the mold is maintained, after the foaming is completed, the first spring restores the deformation to push the sealing plate to reset and close the exhaust port, the automatic exhaust during the foaming process is realized, the product density is prevented from being affected by the residual gas, the temperature is prevented from being too high to cause the foaming quality to decrease, the sealing plate is reset to prevent the unfoamed material from flowing out and being wasted, and the stability during the foaming process and the product quality are improved.

[0009] Preferably, the jacking device comprises a second sliding rail, a second sliding block is slidingly connected to the inner wall of the sliding rail, a wedge-shaped base is fixedly connected to the top of the second sliding block, an inclined sliding surface of the wedge-shaped base is slidingly connected with a wedge-shaped block, a movable end of a double-shaft hydraulic rod is fixedly connected to the side of the wedge-shaped base, the wedge-shaped base is provided with two groups and is symmetrically distributed on the two sides of the double-shaft hydraulic rod, a second spring is fixedly connected to the top of the wedge-shaped block, a jacking rod is fixedly connected to the part of the wedge-shaped block inside the second spring, the second sliding rail is provided with two groups and is symmetrically fixedly connected to the inner wall bottom of the base box, one end of the second spring away from the wedge-shaped block is fixedly connected to the bottom of the lower mold, and the jacking rod penetrates through the bottom of the lower mold and is fixedly connected to the bottom of the ring-shaped tank body; after the foaming is completed, the double-shaft hydraulic rod is started, the movable end of the double-shaft hydraulic rod is elongated to drive the wedge-shaped base to move to the two sides, the wedge-shaped block slides on the inclined sliding surface of the wedge-shaped base, the second spring is compressed, the jacking rod penetrates through the bottom of the lower mold and moves upward stably, the jacking rod drives the ring-shaped tank body and the foamed material to move upward synchronously, the material is jacked out of the mold, the ejection process is stable and reliable, damage to the formed material is avoided, the product integrity is ensured, manual labor is not needed to take the material, convenience and efficiency are improved.

[0010] The application provides a tank foaming mold adopting a flexible pneumatic full-inflation mechanism. 1. The box foaming mold adopting the flexible pneumatic full inflation mechanism cooperates clamping through the electric sliding block transfer, the hydraulic rod lifting and the double shaft driving motor, replaces the traditional manual box carrying, manual positioning and mold closing mode, the double shaft driving motor drives the threaded transmission rod linkage clamping plate, which can adapt to different sizes of boxes, ensures the accurate butt joint of the box and the mold, avoids the uneven foaming thickness caused by positioning deviation, adjusts the foaming thickness above the box by controlling the elongation of the second hydraulic rod during the mold closing stage, completes the automatic operation, greatly reduces the labor intensity, reduces the box scratches and pollution caused by manual contact, and improves the product quality.

[0011] 2. The box foaming mold adopting the flexible pneumatic full inflation mechanism, during the mold closing process, the annular sealing plug accurately inserts into the positioning groove to realize preliminary positioning and sealing, cooperates with the fixed screw to be screwed into the threaded groove to form a double sealing structure of plug-in positioning and threaded locking, solves the problems of traditional mold sealing and foaming material overflow, can effectively block the foaming material from leaking from the mold joint, avoids the difficulty in cleaning the mold after the overflow material solidifies, prevents the waste of raw materials caused by leakage, ensures the stability of the mold internal pressure during the foaming process, avoids the uneven foaming density caused by pressure leakage, and improves the product qualification rate.

[0012] 3. The box foaming mold adopting the flexible pneumatic full inflation mechanism, the gas generated during the foaming process is easy to cause bubbles and cavities in the product, automatic exhaust is realized through the sealing plate trigger, exhaust port opening and air pump pumping, the gas pushes the trigger rod to drive the sealing plate to move downward, the exhaust port is immediately opened, and the air pump pumps out the gas in the mold, reduces the bubble rate, improves the product structure strength, and the continuous circulation of cooling water in the annular cooling water pipe can accurately control the internal temperature of the mold, avoid the temperature being too high due to foaming heat, ensure the stability and controllability of the foaming process, after the foaming is completed, the first spring drives the sealing plate to automatically reset and close the exhaust port, prevents the unfoamed material from flowing out during subsequent feeding, further reduces the waste of raw materials, and improves the production continuity without manual intervention in the exhaust process.

[0013] 4. The box foaming mold adopting the flexible pneumatic full inflation mechanism, the double shaft hydraulic rod drives the wedge-shaped base to move symmetrically, so that the wedge-shaped block slides smoothly along the inclined plane, and drives the jacking rod to rise uniformly, compared with the traditional cylinder directly ejecting, it can avoid the cracking and deformation of the foaming material, the jacking rod drives the annular box to rise synchronously, the material is completely ejected from the mold, the worker can quickly take out the material without disassembling the mold, greatly improves the work efficiency, and the buffering effect of the second spring further weakens the rigid impact in the jacking process, protects the material integrity and improves the product quality. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structure diagram of the box foaming mold adopting the flexible pneumatic full inflation mechanism. Figure 2 It is the inside and lower die inside connecting structure schematic view of base box of the application; Figure 3 It is the inside structure schematic view of clamping box of the application; Figure 4 It is the clamping mechanism connecting structure schematic view of the application; Figure 5 It is the positioning plate structure schematic view of the application; Figure 6 It is the fixed mechanism connecting structure schematic view of the application; Figure 7 It is the fixed mechanism structure schematic view of the application; Figure 8 It is the exhaust tank connecting structure schematic view of the application; Figure 9 It is the exhaust tank inside structure schematic view of the application; Figure 10 It is the jacking device connecting structure schematic view of the application.

[0015] In the figure: 1, support frame; 2, base box; 3, lower die; 4, air bag; 5, air suction pump; 6, air suction pipe; 7, annular groove; 8, exhaust tank; 9, jacking device; 10, fixed mechanism; 11, first sliding rail; 12, electric sliding block; 13, support plate; 14, first hydraulic rod; 15, second hydraulic rod; 16, clamping box; 17, sliding port; 18, clamping mechanism; 19, upper die; 20, positioning plate; 21, feeding pipe; 81, annular box body; 82, sealing plate; 83, trigger rod; 84, first spring; 85, annular cold water pipe; 91, second sliding rail; 92, second sliding block; 93, wedge-shaped base; 94, wedge-shaped block; 95, double-shaft hydraulic rod; 96, second spring; 97, jacking rod; 101, first annular fixed plate; 102, positioning groove; 103, fixed screw; 104, fixed handle; 181, U-shaped frame; 182, double-shaft driving motor; 183, threaded transmission rod; 184, first sliding block; 185, L-shaped connecting rod; 186, first connecting rod; 187, second connecting rod; 188, clamping plate; 201, first annular fixed plate; 202, annular sealing plug plate; 203, threaded hole. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0017] For the first embodiment, please refer to... Figures 1-4 This invention provides a technical solution: a box-shaped foaming mold employing a flexible pneumatic full-expansion mechanism, comprising a support frame 1, a base box 2 fixedly connected to the bottom of the inner wall of the support frame 1, a lower mold 3 fixedly connected to the top of the base box 2, an airbag 4 fixedly connected to the inner wall of the lower mold 3, an air intake pump 5 fixedly connected to the bottom of the inner wall of the support frame 1, an air intake pipe 6 connected to the air intake of the air intake pump 5, an annular groove 7 formed at the bottom of the inner wall of the lower mold 3, an exhaust box 8 slidably connected to the inner wall of the annular groove 7, and one end of the air intake pipe 6 extending into the base box 2 penetrating the bottom of the lower mold 3 and communicating with the bottom of the exhaust box 8. A lifting device 9 is fixedly connected to the bottom of the inner wall of box 2. A fixing mechanism 10 is fitted and fixedly connected to the lower mold 3. First slide rails 11 are fixedly connected to both sides of the inner wall of the support frame 1. Electric sliders 12 are slidably connected to the inner wall of the first slide rails 11. A support plate 13 is fixedly connected to one side of the electric slider 12. The fixed ends of first hydraulic rods 14 are fixedly connected to the top diagonal of the support plate 13. The fixed ends of second hydraulic rods 15 are fixedly connected to the top of the support plate 13. The movable end of the first hydraulic rod 14 passes through the support plate 13 and is fixedly connected to a clamping box 16. A positioning device is fitted and fixedly connected to the clamping box 16. Plate 20, a feeding pipe 21 is connected to one side of the clamping box 16, and sliding openings 17 are provided on both sides of the clamping box 16. A clamping mechanism 18 is fixedly connected to one side of the clamping box 16. The movable end of the second hydraulic rod 15 passes through the clamping box 16 and is fixedly connected to the upper mold 19. The clamping mechanism 18 includes a U-shaped frame 181. A dual-axis drive motor 182 is fixedly connected to the inner wall of the U-shaped frame 181. Threaded transmission rods 183 are fixedly connected to the drive shafts at both ends of the dual-axis drive motor 182. The end of the threaded transmission rod 183 away from the dual-axis drive motor 182 is rotatably connected to the inner wall of the U-shaped frame 181. A first sliding block 184 is fitted onto and threadedly connected to 83. An L-shaped connecting rod 185 is fixedly connected to the side of the first sliding block 184 away from the U-shaped frame 181. A first connecting rod 186 is fixedly connected to the end of the L-shaped connecting rod 185 away from the first sliding block 184. A second connecting rod 187 is fixedly connected to the end of the first connecting rod 186 away from the L-shaped connecting rod 185. A clamping plate 188 is fixedly connected to the end of the second connecting rod 187 away from the first connecting rod 186. The U-shaped frame 181 is fixedly connected to one side of the clamping box 16. The side of the clamping plate 188 is slidably connected to the inner wall of the sliding opening 17.

[0018] In use, the clamping box 16 is moved to the top of the housing by activating the electric slider 12. Then, the first hydraulic rod 14 is activated, and the movable end of the first hydraulic rod 14 extends, causing the clamping box 16 to move downwards until it covers the housing and stops moving. Then, the dual-axis drive motor 182 is activated, and the drive shafts at both ends of the dual-axis drive motor 182 rotate, causing the threaded transmission rod 183 to rotate. The rotation of the threaded transmission rod 183 causes the first sliding block 184 to move towards the center of the housing. The movement of the first sliding block 184 causes the L-shaped connecting rod 185 to move. The movement of the L-shaped connecting rod 185 causes the first connecting rod 186 to move. The movement of the first connecting rod 186 causes the second connecting rod 187 to move. The movement of the second connecting rod 187 causes the clamping plate 188 to move until it clamps the housing. The holding plate 188 firmly clamps the box body, and then the electric slider 12 moves the clamping box 16 and the clamped box body to above the lower mold 3. Next, the second hydraulic rod 15 is activated, and the movable end of the second hydraulic rod 15 extends, driving the upper mold 19 to move downward until the box body is moved above the lower mold 3. Then, the dual-axis drive motor 182 is activated in reverse, so that the holding plate 188 releases the box body, allowing the box body to enter the lower mold 3. Then, the second hydraulic rod 15 is activated again, and the second hydraulic rod 15 extends, driving the upper mold 19 to close with the lower mold 3. The foaming thickness above the box body can be controlled by controlling the extension of the second hydraulic rod 15 to meet the needs of different processes. The automated feeding reduces the labor intensity of manual handling, thereby improving work efficiency.

[0019] For the second embodiment, please refer to... Figures 1-7 Based on the first embodiment, the present invention provides a technical solution: the positioning plate 20 includes a first annular fixing plate 201, an annular sealing insert plate 202 is fixedly connected to the bottom of the first annular fixing plate 201, and a threaded hole 203 is opened on the side of the annular sealing insert plate 202. The fixing mechanism 10 includes a second annular fixing plate 101, a positioning groove 102 is opened on the top of the second annular fixing plate 101, and a fixing screw 103 is evenly threaded through and threaded to the side of the second annular fixing plate 101. A fixing handle 104 is fixedly connected to the end of the fixing screw 103 away from the second annular fixing plate 101. The second annular fixing plate 101 is sleeved and fixedly connected to the lower mold 3. The inner wall of the positioning groove 102 is slidably connected to the side of the annular sealing insert plate 202, and the side of the fixing screw 103 is threadedly connected to the inner wall of the threaded hole 203.

[0020] During use, as the upper mold 19 and lower mold 3 are closed, the clamping box 16 moves downward, causing the annular sealing plate 202 to be inserted into the positioning groove 102 to complete the initial positioning. When the annular sealing plate 202 is fully inserted into the positioning groove 102 and the upper mold 19 and lower mold 3 are closed, the fixing handle 104 is rotated. The rotation of the fixing handle 104 causes the fixing screw 103 to rotate, thereby allowing the fixing screw 103 to enter the threaded hole 203. As the fixing handle 104 continues to rotate, when the fixing handle 104 rotates to fit against the side of the second annular fixing plate 101, the operation of firmly fixing the annular sealing plate 202 is completed. This avoids the leakage of foam material after the foaming material expands and overflows, affecting the sealing performance and foaming quality of the mold. It ensures the stability of the mold during the foaming process, effectively prevents the leakage of foam material, and thus improves the overall quality of the product.

[0021] Third embodiment, please refer to Figures 1-9 Based on the second embodiment, the present invention provides a technical solution: the exhaust box 8 includes an annular box body 81, a sealing plate 82 is uniformly and slidably connected through the top of the annular box body 81, a trigger rod 83 is fixedly connected to the top of the sealing plate 82, a first spring 84 is fixedly connected to the bottom of the sealing plate 82, one end of the first spring 84 away from the sealing plate 82 is fixedly connected to the bottom of the inner wall of the annular box body 81, an annular cold water pipe 85 is fixedly connected to the top of the inner wall of the annular box body 81, the side of the annular box body 81 is slidably connected to the inner wall of the annular groove 7, and the bottom of the annular box body 81 is connected to the suction pipe 6.

[0022] During use, when foaming begins inside the mold, gas and heat are generated. As foaming continues, the volume expands, pushing the sealing plate 82 and trigger rod 83 downwards. The downward movement of the trigger rod 83 causes the sealing plate 82 to move downwards, thereby opening the vent at the top of the annular box 81. Simultaneously, the first spring 84 is compressed, causing it to undergo elastic deformation. The interior of the mold and the interior of the annular box 81 are connected, allowing gas to enter the interior of the annular box 81. The gas is then drawn out of the device by the suction pump 5 through the suction pipe 6, thus achieving automatic venting. Meanwhile, the continuously flowing cooling water in the annular cold water pipe 85 absorbs the heat generated by foaming, keeping the internal temperature of the mold within a suitable range and preventing excessive temperature from affecting the foaming quality. At the same time, when the material is removed, the first spring 84 returns to its elastic deformation, and the sealing plate 82 returns to its initial position under the elastic force of the first spring 84, thereby resealing the vent at the top of the annular box 81. This prevents waste caused by overflow when unfoamed foaming material is poured in again, effectively improving the stability of the foaming process and product quality.

[0023] For the fourth embodiment, please refer to [link / reference]. Figures 1-10Based on the third embodiment, the present invention provides a technical solution: the lifting device 9 includes a second slide rail 91, a second sliding block 92 is slidably connected to the inner wall of the slide rail 91, a wedge-shaped base 93 is fixedly connected to the top of the second sliding block 92, a wedge block 94 is slidably connected to the inclined sliding surface of the wedge-shaped base 93, the movable end of a dual-axis hydraulic rod 95 is fixedly connected to the side of the wedge base 93, two sets of wedge-shaped bases 93 are provided and symmetrically distributed on both sides of the dual-axis hydraulic rod 95, a second spring 96 is fixedly connected to the top of the wedge block 94, a lifting rod 97 is fixedly connected to the part of the top of the wedge block 94 located inside the second spring 96, two sets of second slide rails 91 are provided and symmetrically fixedly connected to the bottom of the inner wall of the base box 2, the end of the second spring 96 away from the wedge block 94 is fixedly connected to the bottom of the lower mold 3, and the lifting rod 97 passes through the bottom of the lower mold 3 and is fixedly connected to the bottom of the annular box 81.

[0024] In use, when it is necessary to remove the foamed material from the mold, the dual-axis hydraulic rod 95 is activated. The movable end of the dual-axis hydraulic rod 95 extends, causing the wedge-shaped base 93 to move to both sides. The movement of the wedge base 93 causes the wedge block 94 to slide on its inclined sliding surface. At the same time, the lifting rod 97 passes through the bottom of the lower mold 3 and is fixedly connected to the bottom of the annular groove 7. During the sliding process of the wedge block 94, the second spring 96 is compressed, and the lifting rod 97 moves upward steadily. The upward movement of the lifting rod 97 causes the annular groove 7 to move upward, which in turn causes the material to move upward, thereby lifting the foamed material out of the mold, making it convenient for workers to remove the material and improving work efficiency.

[0025] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A box-shaped foaming mold employing a flexible pneumatic full-expansion mechanism, characterized in that: The system includes a support frame (1), a base box (2) fixedly connected to the bottom of the inner wall of the support frame (1), a lower mold (3) fixedly connected to the top of the base box (2), an airbag (4) fixedly connected to the inner wall of the lower mold (3), an air pump (5) fixedly connected to the bottom of the inner wall of the support frame (1), an air inlet of the air pump (5) connected to an air suction pipe (6), an annular groove (7) opened at the bottom of the inner wall of the lower mold (3), an exhaust box (8) slidably connected to the inner wall of the annular groove (7), one end of the air suction pipe (6) extending into the base box (2) penetrating the bottom of the lower mold (3) and communicating with the bottom of the exhaust box (8), a lifting device (9) fixedly connected to the bottom of the inner wall of the base box (2), a fixing mechanism (10) fitted and fixedly connected to the lower mold (3), and first slide rails (11) fixedly connected to both sides of the inner wall of the support frame (1). An electric slider (12) is slidably connected to the inner wall of the first slide rail (11). A support plate (13) is fixedly connected to one side of the electric slider (12). The fixed ends of the first hydraulic rod (14) are fixedly connected to the top diagonal of the support plate (13). The fixed ends of the second hydraulic rod (15) are fixedly connected to the top of the support plate (13). The movable end of the first hydraulic rod (14) passes through the support plate (13) and is fixedly connected to a clamping box (16). A positioning plate (20) is sleeved on the clamping box (16) and fixedly connected to it. A feed pipe (21) is connected to one side of the clamping box (16). Sliding ports (17) are opened on both sides of the clamping box (16). A clamping mechanism (18) is fixedly connected to one side of the clamping box (16). The movable end of the second hydraulic rod (15) passes through the clamping box (16) and is fixedly connected to an upper mold (19).

2. The box-shaped foaming mold employing a flexible pneumatic full expansion mechanism according to claim 1, characterized in that: The clamping mechanism (18) includes a U-shaped frame (181), with a dual-axis drive motor (182) fixedly connected to the inner wall of the U-shaped frame (181). Both ends of the dual-axis drive motor (182) are fixedly connected to threaded transmission rods (183). The end of the threaded transmission rod (183) away from the dual-axis drive motor (182) is rotatably connected to the inner wall of the U-shaped frame (181). A first sliding block (184) is sleeved on and threadedly connected to the threaded transmission rod (183). An L-shaped connecting rod (185) is fixedly connected to the side of a sliding block (184) away from the U-shaped frame (181). A first connecting rod (186) is fixedly connected to the end of the L-shaped connecting rod (185) away from the first sliding block (184). A second connecting rod (187) is fixedly connected to the end of the first connecting rod (186) away from the L-shaped connecting rod (185). A clamping plate (188) is fixedly connected to the end of the second connecting rod (187) away from the first connecting rod (186).

3. A box-type foaming mold employing a flexible pneumatic full-expansion mechanism according to claim 2, characterized in that: The U-shaped frame (181) is fixedly connected to one side of the clamping box (16), and the side of the clamping plate (188) is slidably connected to the inner wall of the sliding opening (17).

4. A box-type foaming mold employing a flexible pneumatic full expansion mechanism according to claim 1, characterized in that: The positioning plate (20) includes a first annular fixing plate (201), and an annular sealing insert plate (202) is fixedly connected to the bottom of the first annular fixing plate (201). The annular sealing insert plate (202) has a threaded hole (203) on its side.

5. A box-type foaming mold employing a flexible pneumatic full expansion mechanism according to claim 1, characterized in that: The fixing mechanism (10) includes a second annular fixing plate (101), the top of the second annular fixing plate (101) is provided with a positioning groove (102), and a fixing screw (103) is evenly threaded through and threaded on the side of the second annular fixing plate (101). A fixing handle (104) is fixedly connected to the end of the fixing screw (103) away from the second annular fixing plate (101).

6. A box-type foaming mold employing a flexible pneumatic full expansion mechanism according to claim 5, characterized in that: The second annular fixing plate (101) is sleeved and fixedly connected to the lower mold (3). The inner wall of the positioning groove (102) is slidably connected to the side of the annular sealing insert plate (202). The side of the fixing screw (103) is threadedly connected to the inner wall of the threaded hole (203).

7. A box-type foaming mold employing a flexible pneumatic full expansion mechanism according to claim 1, characterized in that: The exhaust box (8) includes an annular box body (81), a sealing plate (82) is uniformly penetrated and slidably connected to the top of the annular box body (81), a trigger rod (83) is fixedly connected to the top of the sealing plate (82), a first spring (84) is fixedly connected to the bottom of the sealing plate (82), the end of the first spring (84) away from the sealing plate (82) is fixedly connected to the bottom of the inner wall of the annular box body (81), an annular cold water pipe (85) is fixedly connected to the top of the inner wall of the annular box body (81), the side of the annular box body (81) is slidably connected to the inner wall of the annular groove (7), and the bottom of the annular box body (81) is connected to the suction pipe (6).

8. A box-shaped foaming mold employing a flexible pneumatic full expansion mechanism according to claim 1, characterized in that: The lifting device (9) includes a second slide rail (91), a second sliding block (92) is slidably connected to the inner wall of the second slide rail (91), a wedge base (93) is fixedly connected to the top of the second sliding block (92), a wedge block (94) is slidably connected to the inclined sliding surface of the wedge base (93), the movable end of a double-axis hydraulic rod (95) is fixedly connected to the side of the wedge base (93), the wedge base (93) is provided with two sets and symmetrically distributed on both sides of the double-axis hydraulic rod (95), a second spring (96) is fixedly connected to the top of the wedge block (94), and a lifting rod (97) is fixedly connected to the part of the top of the wedge block (94) located inside the second spring (96).

9. A box-type foaming mold employing a flexible pneumatic full expansion mechanism according to claim 8, characterized in that: The second slide rail (91) is provided in two sets and is symmetrically fixedly connected to the bottom of the inner wall of the base box (2). The end of the second spring (96) away from the wedge block (94) is fixedly connected to the bottom of the lower mold (3). The lifting rod (97) passes through the bottom of the lower mold (3) and is fixedly connected to the bottom of the annular box (81).

Citation Information

Patent Citations

  • Automatic mold system for foaming box body

    CN119820775A