Pick ball material recovery processing device and technology

Abstract

The invention relates to the technical field of Pick ball treatment, in particular to a Pick ball material recovery treatment device and process, the Pick ball material recovery treatment device comprises two sets of connecting frames, the two sets of connecting frames are internally provided with a first conveying belt and a second conveying belt which are used for conveying Pick balls correspondingly, and the outer sides of the first conveying belt and the second conveying belt are each provided with a plurality of hole grooves; the sorting mechanism is connected with the connecting frame and used for distinguishing the materials of the Pick balls and placing the Pick balls of the same material together for treatment; the machine shell is arranged on the periphery of the first conveying belt. Through the structural design of the sorting mechanism, the sorting mechanism automatically recognizes the materials of the Pick balls, efficient separation and classified conveying of the balls made of different materials are achieved through the first conveying belt and the second conveying belt, the treatment efficiency and the automation degree of material recycling are effectively improved, and a good foundation is laid for subsequent classified treatment.

Description

Technical Field

[0001] This invention relates to the field of pickle processing technology, and more particularly to a pickle material recycling and processing device and process. Background Technology

[0002] Pickball is a new and rapidly developing ball sport. There are two types of pickballs: rotomolded pickballs, which are usually made of polyethylene, and injection-molded pickballs, which are usually made of polypropylene or TPE. Currently, the vast majority of discarded pickball materials are landfilled or incinerated as ordinary waste, leading to several problems: landfilled pickballs are difficult to degrade and pollute the environment; incineration may produce toxic gases, exacerbating air pollution; at the same time, renewable materials such as polyethylene are directly discarded, which not only wastes resources but also violates the concept of sustainable development. Therefore, it is necessary to recycle discarded pickballs.

[0003] However, existing pickle recycling and processing devices still have significant shortcomings: they are difficult to accurately distinguish pickles of different materials, and they are prone to splashing or ejection during the crushing process, posing a threat to the safety of operators. At the same time, they cannot effectively remove impurities attached to the surface of the pickles, which together restrict the recycling efficiency and safety. Therefore, this application proposes a pickle material recycling and processing device and process. Summary of the Invention

[0004] The purpose of this invention is to address the problems in the prior art, such as the inability to effectively distinguish the material of pickles and the tendency for them to splatter when broken, by proposing a pickle material recycling and processing device and process.

[0005] In a first aspect, the present invention provides a pickle material recycling and processing device, comprising two sets of connecting frames, wherein a conveyor belt one and a conveyor belt two for conveying pickles are respectively installed inside the two sets of connecting frames, and multiple sets of slots are formed on the outer sides of the conveyor belt one and the conveyor belt two, and further comprising: The sorting mechanism, connected to the connecting frame, is used to distinguish the materials of the pickles and place pickles of the same material together for processing. A housing is set around the periphery of a conveyor belt. A feed inlet is fixed to the top of the housing. A motor is installed on the outside of the housing. Two sets of crushing rollers are rotatably connected inside the housing. The crushing rollers are driven by the output end of the motor. A spur gear is fixed to the outside of each set of crushing rollers. The two sets of spur gears mesh with each other. A discharge port is fixed to the bottom of the housing. A protective plate that slides on the top of the housing, and a baffle is fixed to the top of the housing; The protective mechanism, connected to the protective plate, is used to drive the protective plate to fit against the baffle when the crushing roller rotates, preventing the pickling balls from splashing and accidentally injuring the operator when they are thrown into the machine casing. The support and reset mechanism is used to support the movement of the protective plate and drive the protective plate to reset.

[0006] Optionally, the sorting mechanism includes a support frame, a vision detector, a connecting plate, a cylinder, and a movable plate. The support frame and the connecting plate are both fixed to the outside of the connecting frame. The vision detector is installed inside the support frame. The cylinder is installed on the side of the connecting plate near the conveyor belt. The movable plate is drivenly connected to the output end of the cylinder. An external controller is installed on the outside of the connecting frame. The input end of the external controller is connected to the vision detector, and the output end of the external controller is connected to the cylinder.

[0007] Optionally, the protective mechanism includes a second spur gear, a rack, and a connecting rod. The second spur gear is fixedly connected to the outside of the crushing roller, the rack meshes with the second spur gear, and the two ends of the connecting rod are fixedly connected to the rack and the protective plate, respectively.

[0008] Optionally, the support and reset mechanism includes two sets of guide blocks, guide rods, side plates, and a spring. The two sets of guide blocks are respectively fixed to both sides of the protective plate. The guide rods slide through the interior of the guide blocks. The side plates are respectively fixed to both ends of the guide rods and are fixed to the outside of the housing. The spring is fixed between the side plates and the guide blocks.

[0009] Optionally, a fixed frame is provided on the outer side of the housing, and two sets of pulleys are rotatably connected inside the fixed frame. A belt is engaged on the outer side of the two sets of pulleys. A transmission mechanism is provided between the pulleys and the crushing roller to realize the linkage between the pulleys and the crushing roller. A washing tank is provided on the outer side of the belt. A second motor is installed at the top of the washing tank. A stirring blade is provided inside the washing tank. A rotary lifting mechanism is provided at the output end of the second motor to drive the stirring blade to rotate and lift the liquid inside the washing tank when the second motor is running. A water outlet is installed at the bottom of the washing tank, and a splash guard is fixed to the top of the washing tank.

[0010] Optionally, the transmission mechanism includes a first helical gear, a second helical gear, a transmission rod, a support ring frame, a first sprocket, a second sprocket, and a chain. The first helical gear is fixedly connected to the outer side of the crushing roller, the second helical gear meshes with the first helical gear, the transmission rod is fixedly connected inside the second helical gear, the support ring frame is rotatably connected to the outer side of the transmission rod, and the end of the support ring frame away from the transmission rod is fixedly connected to the outer side of the machine housing. The first sprocket is fixedly connected to the outer side of the transmission rod, the second sprocket is fixedly connected to the outer side of the pulley, and the chain meshes with the outer sides of the first and second sprockets.

[0011] Optionally, the rotary lifting mechanism includes a square rod, a square tube, a guide ball, a sleeve, an annular groove track, and a bottom rod. The square rod is fixedly connected to the output end of the second motor. The square tube is slidably connected to the outside of the square rod. The guide ball is fixedly connected to the outside of the square tube. The sleeve is fixedly connected to the top of the inner wall of the cleaning tank and is sleeved on the outside of the square tube. The annular groove track is formed on the inner wall of the sleeve. The guide ball is slidably connected to the annular groove track. The bottom rod is fixedly connected to the bottom end of the square tube and is fixedly connected to the inside of the stirring blade.

[0012] Optionally, a piston rod is fixedly connected to the bottom end of the bottom rod, a piston plate is fixedly connected to the bottom end of the piston rod, a pressure tube is fixedly connected to the bottom end of the inner wall of the cleaning vessel, the pressure tube is located directly below the piston plate, and the piston plate and the internal size of the pressure tube are matched, and multiple sets of pressure holes are opened on the outer side of the pressure tube.

[0013] Optionally, a buffer plate is slidably connected to one end of the protective plate near the baffle, and multiple sets of springs are fixedly connected between the inner wall of the protective plate and the buffer plate.

[0014] Secondly, the present invention provides a pickle ball material recycling process, applied to the pickle ball material recycling device described in the first aspect, the process comprising the following steps: S1. Place the pickles sequentially into the slots on one surface of the conveyor belt. As the conveyor belt transports the pickles to the control range of the sorting mechanism, the sorting mechanism detects the material of the pickles. S2. When non-polyethylene material is detected in the pickle, the sorting mechanism will impact the pickle in that area, and the force on the pickle will be transferred to the second surface of the conveyor belt. S3. Conveyor belt two transports non-polyethylene pickles to a designated area, while the polyethylene pickles are transported by conveyor belt one to the next process.

[0015] Compared with the prior art, this application includes at least one of the following beneficial technical effects: This invention, through the structural design of the sorting mechanism, enables the sorting mechanism to automatically identify the material of the pickles. By utilizing conveyor belt one and conveyor belt two, it achieves efficient separation and classified transport of pickles of different materials, effectively improving the processing efficiency and automation level of material recycling, and laying a good foundation for subsequent classification processing.

[0016] Furthermore, through the structural design of the protective mechanism and protective plate, the protective plate is driven to reciprocate along the top of the machine casing by linking the crushing roller and the protective mechanism. This achieves the sealing of the top opening of the machine casing during the crushing process, effectively preventing the peaked balls from splashing and injuring people, and significantly improving operational safety. After the operation is completed, the protective mechanism drives the protective plate to reset, which is convenient for cleaning, thus balancing protective function and ease of use.

[0017] Furthermore, through the structural design of the rotary lifting mechanism, three-dimensional stirring of the stirring blades is achieved by the rotary lifting mechanism, which fully mixes the liquid at different heights inside the cleaning tank, so that the solvent and crushed materials are fully mixed and surface stains are efficiently dissolved; after standing, the density difference between the material and the stains is used to achieve automatic separation, which is convenient for cleaning and recycling. At the same time, the wastewater is centrally discharged, which effectively improves cleaning efficiency and recycling convenience. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a pickball material recycling and processing device. Figure 2 A schematic diagram of the vision detector and cylinder; Figure 3 This is a structural diagram of the protective plate and the baffle. Figure 4 This is a cross-sectional view of the casing; Figure 5 This is a schematic diagram of the structure of helical gear one and helical gear two; Figure 6 This is a cross-sectional schematic diagram of the casing; Figure 7 This is an exploded view of the sleeve and square rod; Figure 8 This is a schematic diagram of the annular track structure; Figure 9 This is a cross-sectional schematic diagram of the protective plate.

[0019] Reference numerals: 1. Connecting frame; 2. Conveyor belt one; 3. Conveyor belt two; 4. Groove; 5. Machine casing; 6. Feed inlet; 7. Motor one; 8. Crushing roller; 9. Discharge port; 10. Protective plate; 11. Baffle; 12. Support frame; 13. Vision detector; 14. Connecting plate; 15. Cylinder; 16. Movable plate; 17. Spur gear one; 18. Spur gear two; 19. Rack; 20. Connecting rod; 21. Guide block; 22. Guide rod; 23. Side plate; 24. Spring one; 25. Fixing frame; 26. 27. Belt; 28. Washing vessel; 29. ​​Motor II; 30. Agitator blade; 31. Outlet; 32. Helical gear I; 33. Helical gear II; 34. Transmission rod; 35. Support ring frame; 36. Sprocket I; 37. Sprocket II; 38. Chain; 39. Square rod; 40. Square tube; 41. Guide ball; 42. Sleeve; 43. Ring groove track; 44. Bottom rod; 45. Piston rod; 46. Piston plate; 47. Pressure pipe; 48. Pressure hole; 49. Buffer plate; 50. Spring II; 51. Splash guard. Detailed Implementation

[0020] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0021] In the description of this invention, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component positioned centrally in the connection.

[0022] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] like Figure 1 - Figure 4 As shown, the present invention proposes a pickle material recycling and processing device, comprising two sets of connecting frames 1. Conveyor belt 1 (2) and conveyor belt 2 (3) are respectively installed inside the two sets of connecting frames 1 for conveying pickles (both conveyor belt 1 and conveyor belt 2 are conventional technologies in existing transportation equipment and are mature, so they will not be elaborated further). The connecting frames 1 support conveyor belt 1 and conveyor belt 2. Multiple sets of slots 4 are formed on the outer sides of both conveyor belt 1 and conveyor belt 2. Pickles are first placed sequentially into the slots 4 on the surface of conveyor belt 1. The slots 4 restrict the position of the pickles, preventing them from shifting during transportation. If the pucks shake and fall, the sorting mechanism connects to the connecting frame 1 to distinguish the materials of the pucks. Pucks of the same material are placed together for processing. As the pucks are transported to the control range of the sorting mechanism by the conveyor belt 2, the sorting mechanism will first detect the material of the pucks. When a puck is detected to be non-polyethylene material, the sorting mechanism will impact the pucks in that area. The force on the pucks will then be transferred to the surface of the conveyor belt 3. Subsequently, the conveyor belt 3 will transport the non-polyethylene pucks to a designated area, which will be determined according to the actual situation. Meanwhile, the polyethylene pucks will continue to be transported by the conveyor belt 2.

[0024] As one implementation method, such as Figure 2 , Figure 3 and Figure 4As shown, the recycling device also includes a housing 5 located around the conveyor belt 2. A feed inlet 6 is fixed to the top of the housing 5. The polyethylene picks will eventually fall into the feed inlet 6 under the conveyor belt 2. A motor 7 is installed on the outside of the housing 5. When the motor 7 is started, two sets of crushing rollers 8 are rotatably connected inside the housing 5. The crushing rollers 8 are connected to the output end of the motor 7. When the motor 7 runs, it drives one set of crushing rollers 8 to rotate. Both sets of crushing rollers 8 have spur gears 17 fixed to their outer sides. The rotation of one set of crushing rollers 8 drives the spur gears 17 fixed to its outer side. The gears 17 rotate synchronously, and the two sets of spur gears 17 mesh with each other. When one set of spur gears 17 rotates, it will drive the other set of spur gears 17 to rotate synchronously in the opposite direction. The two sets of crushing rollers 8 will then rotate synchronously in opposite directions. The pickles that fall into the feed inlet 6 will come into contact with the crushing rollers 8 under the action of gravity. The two sets of crushing rollers 8 will then tear the pickles, thereby achieving the function of crushing. The bottom end of the housing 5 is fixedly connected to the discharge port 9. Finally, the crushed pickles will continue to fall along the gap between the two sets of crushing rollers 8 and then be discharged from the inside of the housing 5 through the discharge port 9.

[0025] Furthermore, such as Figure 3 and Figure 4As shown, the recycling device in this embodiment also includes a protective plate 10 that slides on the top of the housing 5. The protective plate 10 can move along the top of the housing 5. A baffle 11 is fixed to the top of the housing 5. When the protective plate 10 moves to its limit position, it will collide with the baffle 11 and cannot move further. The protective mechanism is connected to the protective plate 10 and is used to drive the protective plate 10 to fit against the baffle 11 when the crushing roller 8 rotates, preventing the pickles from splashing and injuring the operator when they are thrown into the housing 5. When a set of crushing rollers 8 rotates, the crushing roller 8 will drive the protective mechanism to run and support the reset mechanism to support the movement of the protective plate 10 and drive the protective plate 10 to reset. The operation of the protective mechanism will drive the protective plate 10 to move along the outside of the support reset mechanism and toward the baffle 11. When the protective mechanism drives the protective plate 10 to move and is about to approach the baffle 11, the protective mechanism will release the control of the protective plate 10. At this time, the support reset mechanism will drive the protective plate 10 to reset, so that the protective plate 10 enters the control range of the protective mechanism again, and the protective mechanism will drive the protective plate 10 to approach the baffle 11 again. As the crushing roller 8 continues to rotate, the protective mechanism and the support reset mechanism repeat the above actions, causing the gap between the protective plate 10 and the baffle 11 to fit, separate, and fit again. At this time, the protective plate 10 will seal the space exposed above the housing 5. When the crushing roller 8 crushes the pickles, the pickles will not splash out of the housing 5, thus avoiding accidental injury to the operator from the splashed pickles and improving the safety of the device. It should be noted that when the protective mechanism releases control of the protective plate 10, the gap between the protective plate 10 and the baffle 11 is small, and it can still protect the crushed pickles. After the pickles are crushed, the motor 7 reverses a certain number of times. At this time, the two sets of crushing rollers 8 reverse synchronously. Under the action of the support reset mechanism, the protective plate 10 is within the control range of the protective mechanism. The reversal of the crushing roller 8 will drive the protective mechanism to reset, and the reset of the protective mechanism will drive the protective plate 10 to reset, exposing the top of the housing 5 again, so that the operator can clean the inside of the housing 5. After the protective plate 10 is reset to the initial position, the motor 7 stops.

[0026] As one implementation method, such as Figure 1 and Figure 2 As shown, the sorting mechanism includes a support frame 12, a vision detector 13, a connecting plate 14, a cylinder 15, and a movable plate 16. The sorting mechanism is described in detail below: The support frame 12 and the connecting plate 14 are both fixed to the outside of the connecting frame 1. A vision detector 13 is installed inside the support frame 12, which supports the vision detector 13. When the conveyor belt 2 transports a pickle to below the vision detector 13, the vision detector 13 detects the material of the pickle. It should be noted that the vision detector 13 in this embodiment uses a short-wave infrared (SWIR) linear array industrial camera, which achieves accurate identification by capturing the unique absorption characteristics of materials in a specific infrared band. The cylinder 15 is installed on the side of the connecting plate 14 near the conveyor belt 2. The movable plate 16 is connected to the output end of the cylinder 15. An external controller is installed on the outside of the connecting frame 1. The input end of the external controller is connected to the vision detector 13. The output of the controller is connected to the cylinder 15. When the vision detector 13 detects a non-polyethylene material in the pickle, it transmits the data to the external controller (the external controller is existing technology and is mature, so it will not be elaborated on). The external controller then controls the cylinder 15 to run. The operation of the cylinder 15 drives the movable plate 16 to move. When the movable plate 16 moves, it will hit the pickle below the vision detector 13. The pickle will move to the surface of the second conveyor belt 3 due to the force, and then the non-polyethylene material pickle will be transported to the designated position by the second conveyor belt 3, realizing the function of centralized processing of pickles of the same material. It should be noted that the vision detector 13 is not limited to the detection of non-polyethylene materials. It can also detect different materials. It is only necessary to readjust the control parameters of the vision detector 13, which will not be elaborated on in this embodiment.

[0027] Furthermore, such as Figure 3 and Figure 4 As shown, the protective mechanism includes a spur gear 18, a rack 19, and a connecting rod 20. The protective mechanism is described in detail below: The second spur gear 18 is fixed to the outside of the crushing roller 8. When the crushing roller 8 rotates to crush the pickles, it synchronously drives the second spur gear 18 to rotate. The rack 19 meshes with the second spur gear 18. The rotation of the second spur gear 18 drives the rack 19 to move. The two ends of the connecting rod 20 are fixed to the rack 19 and the protective plate 10, respectively. The movement of the rack 19 will drive the protective plate 10 to move towards the baffle 11 through the connecting rod 20. When the second spur gear 18 drives the rack 19 to move to its limit distance, the protective plate 10 just fits against the baffle 11, and the second spur gear 18 then disengages from the rack 19. When the balls are in contact, the support reset mechanism will drive the protective plate 10 to reset. The reset of the protective plate 10 will drive the rack 19 to reset via the connecting rod 20. The reset of the rack 19 will then contact the spur gear 18 again, and the spur gear 18 will drive the rack 19 to move again. The protective plate 10 will then move back and forth slowly. After the peak ball is crushed, the motor 7 will drive the crushing roller 8 to rotate in the opposite direction. The reverse rotation of the crushing roller 8 will drive the spur gear 18 to rotate in the opposite direction. The spur gear 18 will then drive the rack 19 to move in the opposite direction. The reverse movement of the rack 19 will drive the protective plate 10 to move in the opposite direction and reset via the connecting rod 20.

[0028] Furthermore, such as Figure 3 and Figure 4 As shown, the support and reset mechanism includes two sets of guide blocks 21, guide rods 22, side plates 23, and springs 24. The support and reset mechanism is described in detail below: Two sets of guide blocks 21 are fixedly connected to both sides of the protective plate 10. When the protective plate 10 moves, it will synchronously drive the two sets of guide blocks 21 to move. The guide rod 22 slides through the interior of the guide block 21, and the guide block 21 will move stably along the outside of the guide rod 22. The side plate 23 is fixedly connected to both ends of the guide rod 22, and the side plate 23 is fixedly connected to the outside of the housing 5. The side plate 23 supports the guide rod 22. The spring 24 is fixedly connected between the side plate 23 and the guide block 21. When the protective plate 10 moves towards the baffle 11, the protective plate 10 will drive the guide block 21. 1. When the spring 24 is compressed, it deforms and generates elastic potential energy. When the spur gear 18 rotates and drives the rack 19 to its limit distance, the rack 19 is separated from the spur gear 18. The spring 24 then releases its elastic potential energy and pushes the protective plate 10 to reset through the guide block 21. The reset of the protective plate 10 will then drive the rack 19 to reset through the connecting rod 20. The rack 19 will then re-engage with the spur gear 18 along its reset path, allowing the spur gear 18 to continuously engage with the rack 19, which facilitates the control of the rack 19's movement when the spur gear 18 rotates.

[0029] As one implementation method, such as Figure 5 - Figure 8As shown, a fixing frame 25 is provided on the outer side of the housing 5. Two sets of pulleys 26 are rotatably connected inside the fixing frame 25, and the fixing frame 25 supports the pulleys 26. A belt 27 meshes with the outer sides of the two sets of pulleys 26. The crushed picks fall onto the surface of the belt 27 through the feed port 9. A transmission mechanism is provided between the pulleys 26 and the crushing roller 8 to realize the linkage between the pulleys 26 and the crushing roller 8. When the crushing roller 8 rotates, it also drives the transmission mechanism to run. The transmission mechanism then drives the pulleys 26 to rotate, and the rotation of the pulleys 26 drives the belt 27 to rotate. The belt 27 then discharges the crushed picks onto its surface. The belt 27 is used to transport crushed pickles. A cleaning tank 28 is installed on the outside of the belt 27. The belt 27 eventually transports the crushed pickles to the top of the cleaning tank 28. Under the action of gravity, the crushed pickles fall into the cleaning tank 28. A splash guard 51 is fixed to the top of the cleaning tank 28. The splash guard 51 can limit the movement of the pickles and prevent them from falling into the cleaning tank 28 due to the inertia of the belt 27. An appropriate amount of water is added to the cleaning tank 28, and a certain amount of special solvent (mainly commercially available cleaning solvents) is added. The top of the cleaning tank 28... A second motor 29 is installed at one end. When the second motor 29 is started, a stirring blade 30 is installed inside the cleaning vessel 28. A rotary lifting mechanism is installed at the output end of the second motor 29. When the second motor 29 is running, it drives the stirring blade 30 to rotate and lift to stir the liquid inside the cleaning vessel 28. When the second motor 29 is running, it drives the rotary lifting mechanism, which in turn drives the stirring blade 30 to move up and down during rotation. At this time, the rotation of the stirring blade 30 will fully mix the liquid, solvent and crushed pickles inside the cleaning vessel 28. As the rotary lifting mechanism drives the stirring blade 30, the stirring blade 30 will move up and down. The stirring blade 30 can also mix and stir areas at different heights inside the cleaning tank 28, making the stirring effect better and the stirring range wider. After the solvent is fully mixed with liquid water and crushed pick balls, it dissolves the stains on the surface of the pick ball material. Then the motor 29 stops, and after the liquid inside the cleaning tank 28 settles, the stains detached from the surface of the pick ball material sink to the bottom, and the plastic material floats to the top. At this time, the operator can use external tools such as a strainer to recover the floating plastic material. The bottom of the cleaning tank 28 is equipped with a water outlet 31, and the stains and sewage will be discharged from the inside of the cleaning tank 28 through the water outlet 31.

[0030] Furthermore, such as Figure 5 As shown, the transmission mechanism includes helical gear 1 32, helical gear 2 33, transmission rod 34, support ring frame 35, sprocket 1 36, sprocket 2 37, and chain 38. The transmission mechanism is described in detail below: The first helical gear 32 is fixedly connected to the outer side of the crushing roller 8. When the crushing roller 8 rotates, it drives the first helical gear 32 to rotate. The second helical gear 33 meshes with the first helical gear 32. When the first helical gear 32 rotates, it drives the second helical gear 33 to rotate. The transmission rod 34 is fixedly connected inside the second helical gear 33. When the second helical gear 33 rotates, it drives the transmission rod 34 to rotate. The support ring frame 35 is rotatably connected to the outer side of the transmission rod 34. The end of the support ring frame 35 away from the transmission rod 34 is fixedly connected to... On the outside of the housing 5, the support ring 35 supports the transmission rod 34. The first sprocket 36 is fixed to the outside of the transmission rod 34. When the transmission rod 34 rotates, it will drive the first sprocket 36 to rotate. The second sprocket 37 is fixed to the outside of the pulley 26. The chain 38 meshes with the outside of the first sprocket 36 and the second sprocket 37. The first sprocket 36 will eventually drive the second sprocket 37 to rotate through the chain 38, which in turn drives the pulley 26 to rotate, providing a power source for the belt 27.

[0031] Furthermore, such as Figure 6 , Figure 7 and Figure 8 As shown, the rotary lifting mechanism includes a square rod 39, a square tube 40, a guide ball 41, a sleeve 42, an annular groove track 43, and a base rod 44. The rotary lifting mechanism is described in detail below: The square rod 39 is fixedly connected to the output end of the second motor 29. When the second motor 29 runs, it drives the square rod 39 to rotate. The square tube 40 is slidably connected to the outside of the square rod 39. When the square rod 39 rotates, it drives the square tube 40 to rotate. The guide ball 41 is fixedly connected to the outside of the square tube 40. When the square tube 40 rotates, it drives the guide ball 41 to move in a circle around the square tube 40. The sleeve 42 is fixedly connected to the top of the inner wall of the cleaning tank 28. The sleeve 42 is fitted on the outside of the square tube 40. The annular groove track 43 is formed on the inner wall of the sleeve 42. The guide ball 41 is slidably connected to the annular groove track 43. The guide ball 41 will then move along the annular groove track 43. The internal movement of the 3 is such that the cross-section of the annular groove track 43 is set in an "elliptical" shape and the "ellipse" is placed at an angle. Therefore, as the guide ball 41 rotates with the square tube 40, it moves up and down along the inside of the annular groove track 43. The up and down movement of the guide ball 41 will drive the square tube 40 to move up and down. At this time, the square tube 40 will move up and down and rotate on the outside of the square rod 39. The bottom rod 44 is fixed to the bottom end of the square tube 40 and is fixed to the inside of the stirring blade 30. Finally, the square tube 40 will drive the stirring blade 30 to move up and down and rotate through the bottom rod 44, thereby stirring and mixing different height areas inside the washing tank 28.

[0032] In addition, such as Figure 6As shown, a piston rod 45 is fixedly connected to the bottom end of the bottom rod 44. When the bottom rod 44 moves up and down, it will synchronously drive the piston rod 45 to move up and down. A piston plate 46 is fixedly connected to the bottom end of the piston rod 45. When the piston rod 45 descends, a pressure tube 47 is fixedly connected to the bottom end of the inner wall of the cleaning vessel 28. The pressure tube 47 is located directly below the piston plate 46, and the piston plate 46 is adapted to the internal size of the pressure tube 47. The piston rod 45 will drive the piston plate 46 to move along the inner wall of the pressure tube 47. At this time, the piston plate 46 will squeeze the liquid inside the pressure tube 47. Multiple sets of pressure holes 48 are opened on the outer side of the pressure tube 47. The liquid inside the pressure tube 47 will be sprayed through the multiple sets of pressure holes 48. The air pressure generated by the liquid being sprayed through the pressure holes 48 will diffuse inside the cleaning vessel 28, further enhancing the mixing efficiency.

[0033] In addition, such as Figure 4 and Figure 9 As shown, a buffer plate 49 is slidably connected to one end of the protective plate 10 near the baffle 11. When the protective plate 10 moves to fit against the baffle 11, the buffer plate 49 will contact the baffle 11 first. Multiple sets of springs 50 are fixed between the inner wall of the protective plate 10 and the buffer plate 49. As the protective plate 10 continues to move, the buffer plate 49 will squeeze the springs 50, causing the springs 50 to deform under force and generate elastic potential energy. When the springs 50 deform, they will reduce the impact force when the buffer plate 49 contacts the baffle 11. When the protective plate 10 and the baffle 11 separate and a gap is created, the springs 50 can release elastic potential energy and push the buffer plate 49 to reset. When the buffer plate 49 resets, it can fill the gap between the protective plate 10 and the baffle 11, significantly improving the protective performance of the protective plate 10.

[0034] A process for recycling and processing pickball materials, comprising the following steps: S1. First, the pickles are placed in the slots 4 on the surface of the conveyor belt 2. As the conveyor belt 2 transports the pickles to the control range of the sorting mechanism, the sorting mechanism detects the material of the pickles. S2. Subsequently, when non-polyethylene material is detected in the pickle, the sorting mechanism will strike the pickle in that area, and the force on the pickle will be transferred to the surface of the conveyor belt 23. S3. Finally, conveyor belt 2 transports the non-polyethylene pickles to the designated area, while the polyethylene pickles are transported to the next process by conveyor belt 2.

[0035] In this embodiment, the pickles are first placed sequentially inside the slots 4 on the surface of conveyor belt 2. When conveyor belt 2 transports the pickles to below vision detector 13, vision detector 13 detects the material of the pickles. When vision detector 13 detects that the pickles are not made of polyethylene, it transmits the data to an external controller. The external controller then controls cylinder 15 to operate. The operation of cylinder 15 drives movable plate 16 to move. When movable plate 16 moves, it impacts the pickles below vision detector 13. The force on the pickles causes them to move to the surface of conveyor belt 3, and then conveyor belt 3 transports the non-polyethylene pickles to the designated position. The polyethylene pickles are finally... The balls will fall into the feed inlet 6 under the conveyor belt 2. At this time, the motor 7 is started. When the motor 7 runs, it will drive a set of crushing rollers 8 to rotate. The rotation of the crushing rollers 8 will drive the spur gears 17 fixed on the outside to rotate synchronously. The rotation of the spur gears 17 will drive the other set of spur gears 17 to rotate synchronously in the opposite direction. The two sets of crushing rollers 8 will rotate synchronously and in opposite directions. The puck balls that fall into the feed inlet 6 will come into contact with the crushing rollers 8 under the action of gravity. The two sets of crushing rollers 8 will then tear the puck balls. Finally, the crushed puck balls will continue to fall along the gap between the two sets of crushing rollers 8 and then be discharged from the inside of the casing 5 through the discharge port 9. When the crushing roller 8 rotates to crush the pickle, it simultaneously drives the second spur gear 18 to rotate. The rotation of the second spur gear 18 then drives the rack 19 to move. The movement of the rack 19, via the connecting rod 20, causes the protective plate 10 to move towards the baffle 11. When the second spur gear 18 drives the rack 19 to its maximum distance, the protective plate 10 is just in contact with the baffle 11, and the second spur gear 18 immediately disengages from the rack 19. As the protective plate 10 moves towards the baffle 11, it drives the guide block 21 to compress the first spring 24, causing the spring 24 to deform and generate elastic potential energy. When the rack 19 reaches its maximum distance, i.e., when it is separated from the second spur gear 18, the spring 24 releases its elastic potential energy, pushing the protective plate 10 back to its original position via the guide block 21. When the 10 is reset, it will drive the rack 19 to reset via the connecting rod 20. The rack 19 will then re-engage with the second spur gear 18 along its reset path, allowing the second spur gear 18 to continuously engage with the rack 19. This facilitates the control of the rack 19's movement when the second spur gear 18 rotates. As the second spur gear 18 continues to rotate, the protective plate 10 will repeatedly engage and disengage with the baffle 11. At this time, the protective plate 10 will seal the exposed space above the housing 5, preventing the peaks from splashing out of the housing 5 when the crushing roller 8 crushes the peaks. After the peaks are crushed, the motor 7 will drive the crushing roller 8 to rotate in the opposite direction. The reverse rotation of the crushing roller 8 will drive the second spur gear 18 to rotate in the opposite direction. The second spur gear 18 will then drive the rack 19 to move in the opposite direction. The reverse movement of the rack 19 will drive the protective plate 10 to move in the opposite direction and reset via the connecting rod 20. The crushed peaks fall onto the surface of belt 27 through the feed inlet 9, and the rotation of crushing roller 8 drives the helical gear 32 to rotate. The rotation of helical gear 32 drives helical gear 33 to rotate, which in turn drives transmission rod 34 to rotate. Transmission rod 34 then drives sprocket 36 to rotate, which in turn drives sprocket 36 via chain 38 to drive sprocket 37 to rotate. Sprocket 37 then drives pulley 26 to rotate, providing power to belt 27. Belt 27 then transports the crushed puck balls that have fallen onto its surface. Belt 27 ultimately transports the crushed puck balls to the top of the cleaning tank 28, where they fall into the cleaning tank 28 under gravity. Add an appropriate amount of water and a measured amount of special solvent to the interior of unit 8. Then, start motor 29. Motor 29 rotates the square rod 39, which in turn rotates the square tube 40. The rotation of the square tube 40 causes the guide ball 41 to move in a circular motion around the square tube 40. The guide ball 41 then moves along the interior of the annular groove track 43. The annular groove track 43 has an elliptical cross-section and is tilted. Therefore, as the guide ball 41 rotates with the square tube 40, it moves up and down along the interior of the annular groove track 43. Moving the ball 41 up and down will cause the square tube 40 to move up and down. The square tube 40 will then move up and down and rotate on the outside of the square rod 39. Finally, the square tube 40 will drive the stirring blade 30 to move up and down and rotate via the bottom rod 44, thereby stirring and mixing different height areas inside the cleaning tank 28. After the solvent is fully mixed with the liquid water and the crushed pick balls, it dissolves the stains on the surface of the pick ball material. Then the motor 29 stops, and after the liquid inside the cleaning tank 28 settles, the stains detached from the surface of the pick ball material sink to the bottom, and the plastic material floats to the top. At this time, the operator can see through the external leak. The net and other tools recycle the floating plastic material, and the stains and sewage are discharged into the cleaning tank 28 through the outlet 31. When the bottom rod 44 moves up and down, it will drive the piston rod 45 to move up and down simultaneously. When the piston rod 45 descends, it will drive the piston plate 46 to move along the inner wall of the pressure tube 47. At this time, the piston plate 46 will squeeze the liquid inside the pressure tube 47. The liquid inside the pressure tube 47 will be sprayed through multiple sets of pressure holes 48. The air pressure generated by the liquid being sprayed through the pressure holes 48 will diffuse inside the cleaning tank 28, further enhancing the mixing efficiency.

[0036] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pickle material recycling and processing device, comprising two sets of connecting frames (1), wherein a conveyor belt one (2) and a conveyor belt two (3) for conveying pickles are respectively installed inside the two sets of connecting frames (1), and multiple sets of slots (4) are formed on the outer sides of the conveyor belt one (2) and the conveyor belt two (3), characterized in that, Also includes: The sorting mechanism is connected to the connecting frame (1) to distinguish the materials of the pick balls and to place pick balls of the same material together for processing. A housing (5) is set around the conveyor belt (2). A feed inlet (6) is fixedly connected to the top of the housing (5). A motor (7) is installed on the outside of the housing (5). Two sets of crushing rollers (8) are rotatably connected inside the housing (5). The crushing rollers (8) are connected to the output end of the motor (7). A spur gear (17) is fixedly connected to the outside of both sets of crushing rollers (8). The two sets of spur gears (17) mesh with each other. A discharge port (9) is fixedly connected to the bottom of the housing (5). A protective plate (10) slides on the top of the housing (5), and a baffle (11) is fixed to the top of the housing (5). The protective mechanism is connected to the protective plate (10) and is used to drive the protective plate (10) to fit against the baffle (11) when the crushing roller (8) rotates, so as to prevent the picks from splashing and injuring the operator when they are put into the machine casing (5). A support reset mechanism is used to support the movement of the protective plate (10) and drive the protective plate (10) to reset.

2. The pickle ball material recycling and processing device according to claim 1, characterized in that, The sorting mechanism includes a support frame (12), a vision detector (13), a connecting plate (14), a cylinder (15), and a movable plate (16). The support frame (12) and the connecting plate (14) are both fixed to the outside of the connecting frame (1). The vision detector (13) is installed inside the support frame (12). The cylinder (15) is installed on the side of the connecting plate (14) near the conveyor belt (2). The movable plate (16) is connected to the output end of the cylinder (15). An external controller is installed on the outside of the connecting frame (1). The input end of the external controller is connected to the vision detector (13), and the output end of the external controller is connected to the cylinder (15).

3. The pickle ball material recycling and processing device according to claim 1, characterized in that, The protective mechanism includes a second spur gear (18), a rack (19) and a connecting rod (20). The second spur gear (18) is fixed to the outside of the crushing roller (8). The rack (19) meshes with the second spur gear (18). The two ends of the connecting rod (20) are fixed to the rack (19) and the protective plate (10) respectively.

4. The pickle ball material recycling and processing device according to claim 1, characterized in that, The support and reset mechanism includes two sets of guide blocks (21), guide rods (22), side plates (23), and spring one (24). The two sets of guide blocks (21) are fixed to both sides of the protective plate (10). The guide rods (22) slide through the interior of the guide blocks (21). The side plates (23) are fixed to both ends of the guide rods (22) and are fixed to the outside of the housing (5). The spring one (24) is fixed between the side plates (23) and the guide blocks (21).

5. A pickle material recycling and processing device according to claim 1, characterized in that, A fixed frame (25) is provided on the outside of the housing (5). Two sets of pulleys (26) are rotatably connected inside the fixed frame (25). A belt (27) meshes with the outside of the two sets of pulleys (26). A transmission mechanism is provided between the pulleys (26) and the crushing roller (8) to realize the linkage between the pulleys (26) and the crushing roller (8). A cleaning tank (28) is provided on the outside of the belt (27). A second motor (29) is installed at the top of the cleaning tank (28). A stirring blade (30) is provided inside the cleaning tank (28). A rotating lifting mechanism is provided at the output end of the second motor (29) to drive the stirring blade (30) to rotate and lift the internal liquid of the cleaning tank (28) when the second motor (29) is running. A water outlet (31) is installed at the bottom of the cleaning tank (28). A splash guard (51) is fixed to the top of the cleaning tank (28).

6. A pickle material recycling and processing device according to claim 5, characterized in that, The transmission mechanism includes a helical gear one (32), a helical gear two (33), a transmission rod (34), a support ring frame (35), a sprocket one (36), a sprocket two (37), and a chain (38). The helical gear one (32) is fixed to the outside of the crushing roller (8), the helical gear two (33) meshes with the helical gear one (32), the transmission rod (34) is fixed inside the helical gear two (33), the support ring frame (35) is rotatably connected to the outside of the transmission rod (34), the end of the support ring frame (35) away from the transmission rod (34) is fixed to the outside of the housing (5), the sprocket one (36) is fixed to the outside of the transmission rod (34), the sprocket two (37) is fixed to the outside of the pulley (26), and the chain (38) meshes with the outside of the sprocket one (36) and the sprocket two (37).

7. A pickle material recycling and processing device according to claim 5, characterized in that, The rotary lifting mechanism includes a square rod (39), a square tube (40), a guide ball (41), a sleeve (42), an annular groove track (43), and a bottom rod (44). The square rod (39) is fixedly connected to the output end of the second motor (29). The square tube (40) is slidably connected to the outside of the square rod (39). The guide ball (41) is fixedly connected to the outside of the square tube (40). The sleeve (42) is fixedly connected to the top of the inner wall of the cleaning tank (28). The sleeve (42) is sleeved on the outside of the square tube (40). The annular groove track (43) is opened on the inner wall of the sleeve (42). The guide ball (41) is slidably connected to the annular groove track (43). The bottom rod (44) is fixedly connected to the bottom end of the square tube (40). The bottom rod (44) is fixedly connected to the inside of the stirring blade (30).

8. A pickle material recycling and processing device according to claim 7, characterized in that, A piston rod (45) is fixedly connected to the bottom end of the bottom rod (44), and a piston plate (46) is fixedly connected to the bottom end of the piston rod (45). A pressure tube (47) is fixedly connected to the bottom end of the inner wall of the cleaning vessel (28). The pressure tube (47) is located directly below the piston plate (46), and the piston plate (46) is adapted to the internal size of the pressure tube (47). Multiple pressure holes (48) are opened on the outer side of the pressure tube (47).

9. A pickle ball material recycling and processing device according to claim 1, characterized in that, The protective plate (10) is slidably connected to a buffer plate (49) at one end near the baffle (11), and multiple sets of springs (50) are fixed between the inner wall of the protective plate (10) and the buffer plate (49).

10. A pickle material recycling process, applied to the pickle material recycling apparatus according to any one of claims 1-9, characterized in that, The process includes the following steps: S1. Place the pick balls in the slots (4) on the surface of the conveyor belt (2) in sequence. As the conveyor belt (2) transports the pick balls to the control range of the sorting mechanism, the sorting mechanism detects the material of the pick balls. S2. When non-polyethylene material is detected in the pickle, the sorting mechanism will hit the pickle in that area, and the force on the pickle will be transferred to the surface of conveyor belt two (3). S3, conveyor belt two (3) transports non-polyethylene pick balls to the designated area, while polyethylene pick balls are transported by conveyor belt one (2) to the next process.

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