Full-automatic edge sawing machine

Abstract

The invention discloses a full-automatic edge sawing machine, and relates to the technical field of plate processing equipment. Comprising a main body support and a working part installed on the support, the working part comprises a conveying mechanism, the conveying mechanism is installed on the middle side of the top of the main body support, one end of the conveying mechanism is a feeding port, and the other end of the conveying mechanism is a discharging port; the edge cutting mechanisms are mounted at the top of the main body bracket and are symmetrically arranged on the two sides of the middle part of the conveying mechanism; the pressing mechanisms are located above the conveying mechanism; the slitting mechanism is located on the rear side of the edge cutting mechanism and located above the conveying mechanism. The edge cutting mechanism comprises a cutting assembly, a displacement adjusting assembly and a cooling assembly installed on the cutting assembly, the displacement adjusting assembly is installed on the main body support, and a line drawing assembly is further installed on the displacement adjusting assembly; and the control box is mounted on the main body bracket. According to the invention, the procedures and flows of later processing are reduced, the efficiency is improved, and diversified cutting requirements are met.

Description

Technical Field

[0001] This invention belongs to the technical field of sheet metal processing equipment, and in particular relates to a fully automatic edge sawing machine. Background Technology

[0002] Boards are flat, rectangular building material boards made to standard sizes, used in the construction industry as components for walls, ceilings, or floors. They also often refer to metal sheets that have been forged, rolled, or cast. Wood processing technology includes basic processing techniques such as wood cutting, wood drying, wood gluing, and wood surface decoration. Cutting methods include sawing, planing, milling, drilling, and sanding. With the development of technology, the board processing industry has gradually achieved full automation. Among them, fully automatic edge sawing machines have freed up the hands of some operators.

[0003] The existing fully automatic edge sawing machine in CN204504367U has a simple structure, poor functionality, poor board processing effect, uneven cut edges, and unstable board fixation during processing, making it easy to move. Moreover, the existing fully automatic edge sawing machine cannot adjust the processing width of the board and is only suitable for processing boards of specific sizes and specifications. Furthermore, the existing fully automatic edge sawing machine can only cut edges from the side, and additional equipment and processes are required for other cutting operations, making it inconvenient to use. Summary of the Invention

[0004] The purpose of this invention is to provide a fully automatic edge sawing machine that can meet different cutting needs by setting an edge cutting mechanism and a slitting mechanism. It is flexible in operation and highly efficient, and solves the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0006] This invention relates to a fully automatic edge-sawing machine, comprising a main support frame and a working part mounted on the support frame. The working part includes: a conveying mechanism for conveying sheet metal, the conveying mechanism being mounted on the top center of the main support frame, one end of the conveying mechanism being a feed inlet and the other end being a discharge outlet; an edge-cutting mechanism for cutting the edges of the sheet metal, the edge-cutting mechanism being mounted on the top of the main support frame and symmetrically arranged on both sides of the center of the conveying mechanism; a pressing mechanism, a plurality of the pressing mechanisms being located above the conveying mechanism; a slitting mechanism, the slitting mechanism being located behind the edge-cutting mechanism and above the conveying mechanism; the edge-cutting mechanism including a cutting component, a displacement adjusting component for driving the cutting component to move back and forth, and a cooling component mounted on the cutting component, the displacement adjusting component being mounted on the main support frame, the displacement adjusting component also having a marking component mounted on it; and a control box, the control box being mounted on the main support frame.

[0007] As a preferred embodiment of the present invention, the main support frame consists of, from bottom to top, a base, a cutting and mounting frame disposed on the base, and a transmission frame located above the cutting and mounting frame.

[0008] As a preferred embodiment of the present invention, the main support is a steel structure welded from steel pipes, and a number of support legs are installed at the bottom of the main support.

[0009] As a preferred embodiment of the present invention, the transmission mechanism includes a chain conveyor belt mounted on a transmission frame and a drive motor that drives the chain conveyor belt to rotate.

[0010] As a preferred embodiment of the present invention, the cutting assembly includes a saw blade and a servo motor that drives the saw blade to rotate, and a safety dust cover is installed on the outside of the saw blade; the cooling assembly includes a cooling tank on one side of the saw blade and a cooling cover on the safety dust cover that cooperates with the cooling tank, and the cooling cover is provided with a liquid inlet and a liquid outlet, and the liquid inlet and the liquid outlet are connected to a coolant circulation system.

[0011] As a preferred embodiment of the present invention, the displacement adjustment assembly includes a base plate fixed to the slitting mounting frame, a slide rail with a ball screw system mounted on the base plate, and a cutting fixing seat for fixing the cutting assembly. The bottom of the cutting fixing seat is provided with a slider that cooperates with the slide rail, and a waste collection groove is installed on the side of the saw blade of the cutting fixing seat.

[0012] As a preferred embodiment of the present invention, the line drawing assembly includes a photoelectric bracket mounted on one side of the cutting fixture, a laser line drawer for drawing lines, and a fine-tuning cylinder for moving the laser line drawer back and forth.

[0013] As a preferred embodiment of the present invention, the pressing mechanism includes a support frame, a pressure plate fixing plate mounted on the support frame, and spring pressure plates mounted on both sides of the pressure plate fixing plate.

[0014] As a preferred embodiment of the present invention, a baffle fixing frame is provided on the support frame of the pressing mechanism located at the feed inlet, and an adjustable baffle is installed on the baffle fixing frame.

[0015] As a preferred embodiment of the present invention, the slitting mechanism includes a lifting frame, a front-to-back moving assembly disposed at the top of the lifting frame, and a slitting seat mounted on the front-to-back moving assembly, wherein a cutting assembly equipped with a cooling assembly is mounted on the slitting seat.

[0016] The present invention has the following beneficial effects:

[0017] In practical use, the sheet material to be cut is placed on the conveying mechanism, which then moves the material inward from the feed inlet. During this movement, a pressing mechanism presses and positions the material to prevent it from shifting during cutting. The edge-cutting mechanism can cut both sides of the material. A displacement adjustment component allows the cutting component to move, enabling the material to be cut to various sizes according to different needs. The marking component allows for visual monitoring of cutting deviations during the process. A cooling component further cools the cutting component, preventing excessive saw temperature and extending the equipment's lifespan. An adjustable slitting mechanism allows for secondary processing or further slitting after the edge-cutting mechanism has finished cutting, reducing post-processing steps and improving efficiency to meet diverse cutting requirements.

[0018] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 for Figure 1 Top view;

[0022] Figure 3 for Figure 1 Side view;

[0023] Figure 4 This is a side view of the main support frame in this invention;

[0024] Figure 5 for Figure 4 A schematic diagram of the three-dimensional structure;

[0025] Figure 6 This is a schematic diagram of the combined structure of the transmission mechanism and the main support in this invention;

[0026] Figure 7 This is a three-dimensional structural diagram of the edge-cutting mechanism in this invention;

[0027] Figure 8 for Figure 7Schematic diagram of the combined structure of the cutting component and the displacement adjustment component;

[0028] Figure 9 This is a three-dimensional structural diagram of the cutting component in this invention;

[0029] Figure 10 for Figure 9 Side view;

[0030] Figure 11 This is a three-dimensional structural diagram of the saw blade in this invention;

[0031] Figure 12 This is a three-dimensional structural diagram of the safety dust cover in this invention;

[0032] Figure 13 This is a three-dimensional structural diagram of the line drawing component in this invention;

[0033] Figure 14 This is a three-dimensional structural diagram of the slitting component in this invention;

[0034] Figure 15 This is a schematic diagram of the combination of multiple pressing mechanisms in this invention;

[0035] Figure 16 This is a three-dimensional structural diagram of the pressing mechanism in this invention;

[0036] Figure 17 for Figure 16 Schematic diagram of the combined structure of the intermediate pressure plate fixing plate and the spring pressure plate;

[0037] The attached diagram lists the components represented by each number as follows:

[0038] 1-Main support frame, 11-Base, 12-Slitting mounting frame, 13-Transfer frame; 2-Transfer mechanism, 21-Drive motor, 22-Chain conveyor belt; 3-Slicing mechanism, 31-Cutting assembly, 311-Servo motor, 312-Safety dust cover, 3121-Cooling cover, 313-Saw blade, 3131-Cooling tank, 314-Liquid inlet, 315-Liquid outlet, 32-Displacement adjustment assembly, 321-Bottom 322-Slide rail, 323-Cutting fixing seat, 33-Marking assembly, 331-Photoelectric bracket, 332-Fine adjustment cylinder, 333-Laser marking device, 34-Waste collection chute; 4-Pressing mechanism, 41-Support frame, 42-Pressure plate fixing plate, 43-Spring pressure plate; 5-Sliding mechanism, 51-Lifting frame, 52-Front and rear moving assembly; 6-Control box; 7-Sheet material; 8-Baffle fixing frame; 9-Baffle. Detailed Implementation

[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.

[0041] Example 1

[0042] like Figure 1-3 As shown: This invention provides a fully automatic edge sawing machine, including a main support 1 and a working part mounted on the main support 1. The working part includes a transmission mechanism 2 for conveying a sheet 7, an edge cutting mechanism 3 for cutting the edges of the sheet 7, a pressing mechanism 4, a slitting mechanism 5, and a control box 6. The transmission mechanism 2 is installed on the top middle side of the main support 1, with one end being a feed inlet and the other end being a discharge outlet. The edge cutting mechanism 3 is installed on the top of the main support 1 and symmetrically arranged on both sides of the middle part of the transmission mechanism 2. Several pressing mechanisms 4 are located above the transmission mechanism 2. The slitting mechanism 5 is located behind the edge cutting mechanism 3 and above the transmission mechanism 2. The edge cutting mechanism 3 includes a cutting component 31, a displacement adjusting component 32 for moving the cutting component 31 back and forth, and a cooling component mounted on the cutting component 31. The displacement adjusting component 32 is mounted on the main support 1, and a marking component 33 is also mounted on the displacement adjusting component 32. The control box 6 is mounted on the main support 1.

[0043] In this embodiment, the sheet material 7 to be cut is placed on the conveying mechanism 2 during use. The conveying mechanism 2 then moves the sheet material inward from the feed port. During the movement, the pressing mechanism 4 presses and positions the sheet material 7 to prevent it from moving during cutting. The edge-cutting mechanism 3 can cut both sides of the sheet material. The displacement adjustment component 32 can move the cutting component 31, allowing the sheet material 7 to be cut according to different needs. Various sizes can be cut. The marking component allows for visual observation of whether deflection occurs during cutting. A cooling component is also included to cool the cutting component 31, preventing the saw from overheating and extending the equipment's lifespan. Additionally, an adjustable slitting mechanism 5 is provided. After the edge-cutting mechanism 3 cuts the sheet material, secondary processing or slitting can be performed as needed, reducing post-processing steps and procedures, improving efficiency, and meeting diverse cutting requirements.

[0044] Example 2

[0045] Based on Embodiment 1, as shown in the figure, the main support 1 consists of a base 11, a cutting and mounting frame 12 mounted on the base 11, and a transmission frame 13 located above the cutting and mounting frame 12, from bottom to top. The main support 1 is a steel structure welded from steel pipes, and several support legs are installed at the bottom of the main support 1.

[0046] In this embodiment, the main support 1 is a steel structure, which is arranged in layers from bottom to top as a base 11, a split mounting frame 12 and a transmission frame 13, which can maximize the use of space and facilitate integrated handling during actual use.

[0047] like Figure 6 As shown: The transmission mechanism 2 includes a chain conveyor belt 22 mounted on the transmission frame 13 and a drive motor 21 that drives the chain conveyor belt 22 to rotate. This transmission mechanism 2 is a traditional transmission method. The reason for using the chain conveyor belt 22 is that the chain conveyor belt 22 is more wear-resistant and has a longer service life when transmitting the sheet material. Secondly, the gaps between the chain conveyor belts 22 are relatively large, which helps to reduce the accumulation of waste material generated during sheet cutting.

[0048] Example 3

[0049] Based on Embodiment 1, the difference in this embodiment is:

[0050] like Figure 7-12As shown: The cutting assembly 31 includes a saw blade 313 and a servo motor 311 that drives the saw blade 313 to rotate. A safety dust cover 312 is installed on the outside of the saw blade 313. The cooling assembly includes a cooling groove 3131 located on one side of the saw blade 313 and a cooling cover 3121 located on the safety dust cover 312 that cooperates with the cooling groove 3131. The cooling cover 3121 is provided with a liquid inlet 314 and a liquid outlet 315. The liquid inlet 314 and the liquid outlet 315 are connected to a coolant circulation system. The displacement adjustment assembly 32 includes a base plate 321 fixed to the slitting mounting frame 12, a slide rail 322 with a ball screw system installed on the base plate 321, and a cutting fixing seat 323 for fixing the cutting assembly 31. A slider that cooperates with the slide rail 322 is provided at the bottom of the cutting fixing seat 323. A waste collection groove 34 is installed on the side of the cutting fixing seat 323 located on the saw blade 313.

[0051] In this embodiment, the displacement adjustment component 32 uses a slider rail and ball screw system, which are traditional technologies. These are mainly used to move the cutting component 31 and facilitate control of the movement process. The displacement adjustment components 32 located on both sides of the transmission mechanism 2 can be controlled independently to meet different needs. Meanwhile, the safety dust cover 312 on the cutting component 31 is connected to an external fan via a pipe during use to suck away the debris generated during cutting, reducing dust pollution to the surrounding environment. In addition, the cooling tank 3131 in the cooling component is set on the saw blade 313, and the cooling cover 3121 is set on the safety dust cover 312. When working, the saw blade 313 drives the cooling tank 3131 to rotate, while the cooling cover 3121 remains stationary. A sealing element is provided between the cooling cover 3121 and the cooling tank 3131 to prevent coolant leakage. When working, the coolant enters the cooling tank 3131 from the inlet hole 314 and contacts the saw blade to cool it down. Then it flows out from the outlet hole 315. The coolant is connected to a conventional cooling circulation device to achieve continuous cooling.

[0052] like Figure 13 As shown: The line drawing assembly 33 includes a photoelectric bracket 331 mounted on one side of the cutting fixture 323, a laser line drawer 333 for drawing lines, and a fine-tuning cylinder 332 for moving the laser line drawer 333 back and forth.

[0053] In this embodiment, the laser line marker 333 is used for convenient and easy-to-identify line drawing. The fine-tuning cylinder 332 can fine-tune the position of the laser line marker 333 for easy use. Secondly, the photoelectric bracket 331 is installed on the cutting fixture 323 and moves together with the cutting assembly 31, which makes it easy to adjust the line drawing position according to the material.

[0054] like Figure 15-17As shown: The pressing mechanism 4 includes a support frame 41, a pressure plate fixing plate 42 mounted on the support frame 41, and spring pressure plates 43 mounted on both sides of the pressure plate fixing plate 42. A baffle fixing frame 8 is provided on the support frame 41 of the pressing mechanism 4 located at the feed inlet, and an adjustable baffle 9 is installed on the baffle fixing frame 8.

[0055] In this embodiment, the pressing mechanism 4 is used to fix and press the sheet material to prevent it from shifting laterally during cutting. The spring pressure plate 43 has its two ends raised to facilitate the entry of the sheet material. The pressure plate fixing plate 42 is fixed by the support frame 41. Furthermore, the pressure plate fixing plate 42 is provided with a waist-shaped hole, which can be adjusted up and down on the support frame 41 as needed, thereby adjusting the distance between the spring pressure plate 43 and the transmission mechanism 1 to meet the needs of sheets of different thicknesses. Similarly, the first pressing mechanism 4 located at the feed inlet is also provided with an adjustable baffle 9. The baffle 9 can block debris on the sheet material 7, preventing large debris from falling onto the sheet material and causing damage to the cutting equipment behind.

[0056] like Figure 14 As shown: The slitting mechanism 5 includes a lifting frame 51, a front-to-back moving component 52 located at the top of the lifting frame 51, and a slitting seat installed on the front-to-back moving component 52. A cutting component 31 equipped with a cooling component is installed on the slitting seat.

[0057] In this embodiment, the main body of the slitting mechanism 5 is similar to that of the edge cutting mechanism. Both are equipped with a cutting component 31 with a cooling component to cut the wood. The difference is that a lifting frame and a front and back moving component are provided, which can drive the cutting component 31 to move up and down and back and forth, so that the cutting surface is wider and the board can be slit as needed.

[0058] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0059] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automatic edge sawing machine, comprising a main support (1) and a working part mounted on the main support (1), characterized in that: The working unit includes: A conveying mechanism (2) for conveying plates is installed on the top middle side of the main support (1). One end of the conveying mechanism (2) is a feed inlet and the other end is a discharge outlet. A cutting mechanism (3) for cutting the edges of the sheet metal is installed on the top of the main support (1) and symmetrically arranged on both sides of the middle part of the transmission mechanism (2); Pressing mechanisms (4), a plurality of the pressing mechanisms (4) are located above the transmission mechanism (2); The cutting mechanism (5) is located behind the cutting mechanism (3) and above the transmission mechanism (2); The cutting mechanism (3) includes a cutting component (31), a displacement adjustment component (32) for driving the cutting component (31) to move back and forth, and a cooling component installed on the cutting component (31). The displacement adjustment component (32) is installed on the main support (1), and a drawing component (33) is also installed on the displacement adjustment component (32). Control box (6), which is mounted on the main support (1).

2. The fully automatic edge-sawing machine according to claim 1, characterized in that, The main support (1) consists of, from bottom to top, a base (11), a slitting mounting frame (12) mounted on the base (11), and a transmission frame (13) located above the slitting mounting frame (12).

3. The fully automatic edge-sawing machine according to claim 1, characterized in that, The main support (1) is a steel structure welded from steel pipes, and several support feet are installed at the bottom of the main support (1).

4. The fully automatic edge-sawing machine according to claim 2, characterized in that, The transmission mechanism (2) includes a chain conveyor belt (22) mounted on the transmission frame (13) and a drive motor (21) that drives the chain conveyor belt (22) to rotate.

5. The fully automatic edge-sawing machine according to claim 1, characterized in that, The cutting assembly (31) includes a saw blade (313) and a servo motor (311) that drives the saw blade (313) to rotate. A safety dust cover (312) is installed on the outside of the saw blade (313). The cooling assembly includes a cooling tank (3131) located on one side of the saw blade (313) and a cooling cover (3121) located on a safety dust cover (312) and cooperating with the cooling tank (3131). The cooling cover (3121) is provided with a liquid inlet (314) and a liquid outlet (315), and the liquid inlet (314) and the liquid outlet (315) are connected to a coolant circulation system.

6. The fully automatic edge-sawing machine according to claim 5, characterized in that, The displacement adjustment assembly (32) includes a base plate (321) fixed to the slitting mounting bracket (12), a slide rail (322) with a ball screw system mounted on the base plate (321), and a cutting fixing seat (323) for fixing the cutting assembly (31). The bottom of the cutting fixing seat (323) is provided with a slider that cooperates with the slide rail (322). The cutting fixing seat (323) is provided with a waste collection groove (34) on one side of the saw blade (313).

7. A fully automatic edge-sawing machine according to claim 6, characterized in that, The line drawing assembly (33) includes a photoelectric bracket (331) mounted on one side of the cutting fixture (323), a laser line drawer (333) for drawing lines, and a fine-tuning cylinder (332) for moving the laser line drawer (333) back and forth.

8. The fully automatic edge-sawing machine according to claim 1, characterized in that, The pressing mechanism (4) includes a support frame (41), a pressure plate fixing plate (42) mounted on the support frame (41), and spring pressure plates (43) mounted on both sides of the pressure plate fixing plate (42).

9. A fully automatic edge-sawing machine according to claim 8, characterized in that, A baffle fixing frame (8) is provided on the support frame (41) of the pressing mechanism (4) located at the feed inlet, and an adjustable baffle (9) is installed on the baffle fixing frame (8).

10. A fully automatic edge-sawing machine according to claim 1, characterized in that, The slitting mechanism (5) includes a lifting frame (51), a front-to-back moving assembly (52) located at the top of the lifting frame (51), and a slitting seat mounted on the front-to-back moving assembly (52). A cutting assembly (31) equipped with a cooling assembly is mounted on the slitting seat.

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