Accurate dustproof automatic cutting forming equipment for ALC wallboards

Abstract

The accurate dustproof automatic cutting forming equipment comprises a circular saw blade cutting machine capable of moving up and down and moving left and right and an electric remote control car and further comprises a backflow pool, a bearing table is arranged on the backflow pool, the electric remote control car is arranged on the bearing table, a wallboard placing device is arranged at the top of the electric remote control car, and the wallboard placing device is arranged on the bearing table. Spraying heads are arranged on the two sides of a cutting saw blade of the circular saw blade cutting machine, the electric remote control car transports a wallboard to the position below the circular saw blade cutting machine, the circular saw blade cutting machine moves left and right to be positioned and moves downwards to conduct cutting, the spraying heads spray water mist to cool the saw blade, and floating dust is reduced. The large ALC wallboard cutting device is reasonable in structure, convenient to arrange and implement and good in using effect, large ALC wallboards can be automatically and accurately cut, the product quality is improved, dust can be effectively reduced in the process, dust pollution is greatly reduced, and slurry formed by water spraying and dust falling can be recycled.

Description

Technical Field

[0001] This invention relates to the field of ALC wall panel cutting equipment technology, specifically to a precision dustproof automated cutting and forming equipment for ALC wall panels. Background Technology

[0002] ALC stands for Autoclaved Lightweight Concrete, a type of high-performance autoclaved aerated concrete. ALC panels are porous concrete slabs made primarily from fly ash or silica sand, cement, and lime, cured under high pressure with steam, and reinforced with treated steel bars. ALC panels can be used as wall materials or roofing panels, and are a high-performance new building material. They offer advantages such as light weight, high strength, multiple environmental benefits, thermal insulation, sound insulation, humidity regulation, fire resistance, rapid construction, and reduced wall construction costs, leading to their widespread use.

[0003] Currently, ALC board processing plants mostly sell standard large-sized boards. However, actual installation often requires secondary cutting of these large boards according to their dimensions. On-site cutting typically uses handheld electric saws, which has the following disadvantages: Due to the large size and thickness of the boards, cutting is time-consuming; a large amount of dust pollution is generated during the cutting process, requiring workers to wear filter masks, and a large amount of settled dust is generated on-site, making cleaning complex; manual cutting means workers are often far from the cutting area, and the noise generated can affect or even injure workers over time; furthermore, manual cutting is subject to many unpredictable human factors, significantly impacting cutting quality. For example, even slight shaking during cutting can cause the cut to deviate from the positioning line, leading to excessive gaps after later board splicing and other quality issues.

[0004] Therefore, we need to develop an automated, dust-proof cutting and forming equipment for ALC wall panels that can perform centralized cutting of large ALC wall panels, reduce dust pollution, and achieve precise cutting. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned technology and provide an ALC wall panel precision dustproof automated cutting and forming equipment.

[0006] An automated, dust-proof cutting and forming equipment for ALC wall panels includes a circular saw blade cutting machine capable of moving up and down and left and right, and an electric remote-controlled vehicle. It also includes a return tank with a support platform on it. The electric remote-controlled vehicle is positioned on the support platform, and a wall panel placement device is mounted on top of the vehicle. Spray heads are located on both sides of the circular saw blade. The electric remote-controlled vehicle transports the wall panel to below the circular saw blade cutting machine. The circular saw blade cutting machine moves left and right to position itself, then moves downwards to cut the panel. The spray heads spray water mist to cool the saw blade and suppress any dust.

[0007] Furthermore, the wall panel placement device includes a flipping platform, the top surface of which is provided with several evenly distributed support bars, and one side of which is provided with several uprights perpendicular to the flipping platform. Each upright is located at a corresponding position of the support bars and does not obstruct the gaps between adjacent support bars. The end of the flipping platform near the upright is hinged to an electric remote-controlled vehicle. A first hydraulic cylinder is provided between the bottom of the flipping platform and the electric remote-controlled vehicle. The telescopic rod end of the first hydraulic cylinder faces the direction of the upright and is hinged to the bottom side of the flipping platform, and the outer fixed end is hinged to the end of the electric remote-controlled vehicle away from the upright.

[0008] Furthermore, a positioning plate is provided on one side of the tilting table, and a push plate is provided on the other side. A second hydraulic cylinder is provided on the side of the push plate away from the positioning plate and on the side of the positioning plate away from the push plate.

[0009] Furthermore, the support platform is provided with a tapered guide rail, and the wheels of the electric remote-controlled trolley are V-shaped wheels that match the tapered guide rail.

[0010] Furthermore, the reflux tank is equipped with a slurry pump.

[0011] Furthermore, the spray heads on both sides of the cutting saw blade of the circular saw blade cutting machine are equipped with water supply devices.

[0012] Advantages of this invention: This invention has a reasonable structure, is easy to arrange and implement, has good performance, can automatically and accurately cut large ALC wall panels, improve product quality, and can effectively reduce dust during the process, greatly reducing dust pollution. The mud formed by water spraying for dust suppression can be recycled and reused. Attached Figure Description

[0013] Figure 1 This is a front view schematic diagram of an ALC wall panel precision dustproof automated cutting and forming equipment according to the present invention;

[0014] Figure 2 This is a side view schematic diagram of an ALC wall panel precision dustproof automated cutting and forming equipment according to the present invention;

[0015] Figure 3This is a schematic diagram of a large ALC wall panel and its placement, illustrating the precision dustproof automated cutting and forming equipment for ALC wall panels according to the present invention.

[0016] As shown in the figure: 1. Circular saw blade cutting machine; 2. Electric remote control vehicle; 3. Return tank; 4. Support platform; 5. Wall panel placement device; 6. Spray head; 7. First hydraulic cylinder; 8. Positioning plate; 9. Push plate; 10. Second hydraulic cylinder; 11. Conical guide rail; 501. Tilting table; 502. Support bar; 503. Upright pole; 1-1. Large ALC wall panel. Detailed Implementation

[0017] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0019] In the description of the embodiments of the present invention, if a feature is referred to as "setting", "fixing", "connecting", or "installing" on another feature, it can be set, fixed, or connected directly to the other feature, or it can be set, fixed, connected, or installed indirectly on the other feature.

[0020] In the description of the embodiments of the present invention, the term "several" means one or more, and the term "multiple" means two or more. The terms "greater than," "less than," and "exceeding" should be understood as excluding the stated number, while the terms "above," "below," and "within" should be understood as including the stated number. The terms "first" and "second" should be understood as distinguishing technical features, and not as indicating or implying relative importance, the number of indicated technical features, or the order of the indicated technical features.

[0021] The present invention will now be described in further detail with reference to the accompanying drawings.

[0022] An automated cutting and forming equipment for precision dustproof ALC wall panels includes a circular saw blade cutting machine 1 capable of moving up and down and left and right, and an electric remote-controlled vehicle 2. It also includes a return tank 3, on which a support platform 4 is mounted. The electric remote-controlled vehicle 2 is mounted on the support platform 4, and a wall panel placement device 5 is mounted on top of the electric remote-controlled vehicle 2. Spray heads 6 are located on both sides of the cutting saw blade of the circular saw blade cutting machine 1. The electric remote-controlled vehicle 2 transports the wall panel to below the circular saw blade cutting machine 1. The circular saw blade cutting machine 1 moves left and right to position itself, then moves downwards to cut the panel. The spray heads 6 spray water mist to cool the saw blade and suppress the dispersed dust.

[0023] The wall panel placement device 5 includes a flipping table 501. The top surface of the flipping table 501 has several evenly distributed support bars 502. One side of the flipping table 501 has several vertical poles 503 perpendicular to it. Each pole 503 is positioned at a corresponding location on a support bar 502 and does not obstruct the gaps between adjacent support bars 502. The end of the flipping table 501 near the poles 503 is hinged to the electric remote-controlled vehicle 2. A first hydraulic cylinder 7 is located between the bottom of the flipping table 501 and the electric remote-controlled vehicle 2. The telescopic rod end of the first hydraulic cylinder 7 faces the pole 503 and is hinged to the bottom side of the flipping table 501. The outer fixing end is hinged to the end of the electric remote-controlled vehicle 2 away from the pole 503. Typically, large ALC panels are cuboid with a rectangular cross-section. When the large ALC panel is placed on the flipping table 501, the longer side of the rectangular cross-section is usually placed along the flipping table 501, and the shorter side is placed along the poles 503. The cutting machine cuts along the longer side. Figure 3 Placement of medium and large ALC wall panels 1-1.

[0024] The flipping table 501 has a positioning plate 8 on one side and a push plate 9 on the other side. The push plate 9 is away from the positioning plate 8, and the positioning plate (8) is away from the push plate 9. A second hydraulic cylinder 10 is provided on both sides. After the large rectangular ALC wall panel is placed, the second hydraulic cylinder 10 pushes the positioning plate 8 and the push plate 9 respectively. The circular saw cuts the plate with the center of the plate as the cutting reference and cuts to both sides in one go. The center reference does not move. After each cut, the second hydraulic cylinders 10 on both sides push the cut plate to move towards the center.

[0025] The support platform 4 is provided with a tapered guide rail 11, and the wheels of the electric remote control car 2 are V-shaped wheels that match the tapered guide rail 11.

[0026] The reflux tank 3 is equipped with a slurry pump.

[0027] The circular saw blade cutting machine 1 has spray heads 6 on both sides of the cutting saw blade equipped with water supply devices.

[0028] In practical use, this invention employs an existing circular saw blade cutting machine 1 capable of moving left and right and up and down, and an electrically controlled remote-controlled trolley 2. The trolley 2 is moved to the loading position, and the first hydraulic cylinder 7 is extended, causing the tilting table 501 to be vertically positioned and the upright 503 to be horizontal. A large rectangular ALC wall panel is placed on the upright 503 and rests against the tilting table 501. The second hydraulic cylinder 10 is activated, pushing the push plate 9. The push plate 9 pushes the ALC wall panel towards the positioning plate 8, holding the ALC wall panel between the positioning plate 8 and the push plate 9. The first hydraulic cylinder 7 retracts, causing the tilting table 501 carrying the ALC wall panel to be horizontal. The electric remote-controlled trolley 2 transports the large ALC wall panel to a predetermined position below the circular saw blade cutting machine 1, according to the cutting dimensions. The invention requires adjusting the left and right positions of the cutting saw blade on the circular saw blade cutting machine 1, starting the cutting saw blade to rotate, and moving downwards to cut large ALC wall panels. Simultaneously, a water supply device supplies water to the spray head 6, which sprays water onto both sides of the saw blade, cooling the blade and suppressing dust generated during cutting, forming slurry that flows into the return tank 3. The slurry pump in the return tank 3 pumps the slurry back to the ALC wall panel production workshop for recycling. This cooling and dust suppression process also achieves waste recycling. After the ALC wall panel is cut, the cutting machine resets, the spray head 6 stops spraying water, and the electric remote-controlled vehicle 2 carries the cut ALC wall panel back to the loading position for unloading. Repeating the aforementioned steps completes the cutting of one large ALC wall panel. This invention effectively reduces production costs, increases production efficiency, ensures the cutting accuracy of the finished product, eliminates dust at the cutting site, achieves environmental protection, recycles cutting waste, automates cutting, greatly reduces human intervention, and is beneficial to human health.

[0029] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.

Claims

1. An automated cutting and forming equipment for precision dustproof ALC wall panels, comprising a circular saw blade cutting machine (1) capable of moving up and down and left and right, and an electric remote-controlled vehicle (2), characterized in that: It also includes a return pool (3), on which a support platform (4) is provided. The electric remote control vehicle (2) is placed on the support platform (4). The top of the electric remote control vehicle (2) is provided with a wall panel placement device (5). Spray heads (6) are provided on both sides of the cutting saw blade of the circular saw blade cutter (1). The electric remote control vehicle (2) transports the wall panel to the bottom of the circular saw blade cutter (1). The circular saw blade cutter (1) moves left and right to position itself and moves down to cut. The spray heads (6) spray water mist to cool the saw blade and reduce the dust.

2. The ALC wall panel precision dustproof automated cutting and forming equipment according to claim 1, characterized in that: The wall panel placement device (5) includes a flipping platform (501). The top surface of the flipping platform (501) is provided with several evenly distributed support bars (502). One side of the flipping platform (501) is provided with several uprights (503) perpendicular to the flipping platform (501). Each upright (503) is located at the corresponding position of the support bar (502) and does not obstruct the gap between adjacent support bars (502). The end of the flipping platform (501) near the upright (503) is hinged to the electric remote control car (2). The bottom of the flipping platform (501) is provided between the electric remote control car (2) and the electric remote control car (2). The telescopic rod end of the first hydraulic cylinder (7) faces the direction of the upright (503) and is hinged to the bottom side of the flipping platform (501). The outer fixed end is hinged to the end of the electric remote control car (2) away from the upright (503).

3. The ALC wall panel precision dustproof automated cutting and forming equipment according to claim 2, characterized in that: The tilting table (501) has a positioning plate (8) on one side and a push plate (9) on the other side. The push plate (9) is located away from the positioning plate (8), and the positioning plate (8) is located away from the push plate (9) on both sides.

4. The ALC wall panel precision dustproof automated cutting and forming equipment according to claim 1, characterized in that: The support platform (4) is provided with a tapered guide rail (11), and the wheels of the electric remote control car (2) are V-shaped wheels that match the tapered guide rail (11).

5. The ALC wall panel precision dustproof automated cutting and forming equipment according to claim 1, characterized in that: The reflux tank (3) is equipped with a slurry pump.

6. The ALC wall panel precision dustproof automated cutting and forming equipment according to claim 1, characterized in that: The circular saw blade cutting machine (1) has spray heads (6) on both sides of the cutting saw blade equipped with water supply devices.

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