Intelligent monitoring system

Abstract

The invention relates to the technical field of monitoring, in particular to an intelligent monitoring system which comprises a monitoring unit, a power unit, a regulation and control unit, a to-be-monitored unit and a fixing unit, the monitoring unit is connected to the fixing unit, the monitoring unit is connected with the to-be-monitored unit, and the to-be-monitored unit is connected with the power unit. The monitoring unit can monitor the rotation condition of the to-be-detected unit, the power unit is connected to the monitoring unit, the regulation and control unit can be connected to the power unit, the fixing unit is a plate body firmly fixed through welding or bolts, the monitoring unit comprises a fixing base, a rotating rod is rotationally connected to the fixing base, and the rotating rod is connected to the fixing base. A monitoring wafer is fixedly connected to the rotating rod, a plurality of threaded holes are formed in the monitoring wafer, a connecting plate is connected to the fixed seat, a sliding seat is connected to the connecting plate in a sliding mode, an arc-shaped plate is connected to the sliding seat, and automatic and stable monitoring can be conducted according to the rotating condition of the rotating part.

Description

Technical Field

[0001] This invention relates to the field of monitoring and surveillance technology, and more specifically to an intelligent monitoring system. Background Technology

[0002] Surveillance refers to the ability to replace manual labor in acquiring and sensing specific data or images, thereby providing convenience for people's work and life. With the continuous development and improvement of related technologies in recent years, surveillance technology has gradually matured and has been widely used in various fields such as industrial production, logistics and transportation, and rail transit. With the continuous rise and development of intelligent technology, the application of intelligent technology in surveillance is also gradually increasing.

[0003] In industrial production, it is common to use a rotating shaft or roller to complete certain tasks. However, if the rotating shaft or roller malfunctions during normal operation and cannot continue to rotate, and the workers do not notice the situation in time, it can seriously affect subsequent processing. Therefore, existing technologies require workers to manually monitor the equipment regularly. However, manual monitoring is time-consuming, labor-intensive, and wastes human resources. Therefore, there is a need for a monitoring device that can automatically monitor the rotation of rotating parts. Summary of the Invention

[0004] The purpose of this invention is to provide an intelligent monitoring system that can automatically and stably monitor the rotation of rotating components.

[0005] The objective of this invention is achieved through the following technical solution: an intelligent monitoring system, comprising a monitoring unit, a power unit, a control unit, a test unit, and a fixed unit, wherein the monitoring unit is connected to the fixed unit and the test unit is connected to the test unit, the monitoring unit is capable of monitoring the rotation of the test unit, the power unit is connected to the monitoring unit, and the control unit controls the power unit.

[0006] The fixing unit is a plate that is securely fixed by welding or bolts.

[0007] The power unit is an electrically controlled power source capable of driving the operation of various components within the monitoring unit.

[0008] The control unit is a host computer, which can control the operation of the power unit.

[0009] The unit to be tested is a shaft or roller that needs to rotate during operation.

[0010] The monitoring unit includes a fixed base, a rotating rod rotatably connected to the fixed base, a monitoring disc fixedly connected to the rotating rod, a plurality of threaded holes on the monitoring disc, a connecting plate connected to the fixed base, a slide block slidably connected to the connecting plate, an arc-shaped plate connected to the slide block, a first tension spring fixedly connected between the slide block and the connecting plate, a displacement sensor fixedly connected to the connecting plate, the moving end of the displacement sensor fixedly connected to the slide block, an angle sensor fixedly connected to the fixed base, the moving end of the angle sensor fixedly connected to the rotating rod, and a monitoring ring eccentrically positioned relative to the rotating rod.

[0011] It also includes an auxiliary rod that slides onto the curved plate.

[0012] The monitoring unit also includes a rack fixed to the connecting plate, a gear rotatably connected to the rotating rod, the gear meshing with the rack, the connecting plate slidingly connected to the fixed base, and an electromagnetic block A that can attract and fix the gear fixed to the rotating rod.

[0013] The monitoring unit also includes a pusher fixed to the rotating rod, an inclined rod fixed to the arc plate, a through groove on the arc plate, and the arc plate is slidably connected to the slide block.

[0014] The monitoring unit also includes two clamping rods slidably connected to the connecting plate. The two clamping rods are located on the front and rear sides of the slide block, respectively. A movable seat is slidably connected to the fixed seat. A toggle rod is rotatably connected to the movable seat. A cylindrical rod is fixedly connected to the connecting plate. A second tension spring is fixedly connected between the connecting plate and the fixed seat. An electromagnetic block B is fixedly connected to the fixed seat. The electromagnetic block B can attract and fix the connecting plate. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a schematic diagram of the system flow of an intelligent monitoring system according to the present invention;

[0017] Figure 2 This is a schematic diagram of the control unit of the present invention;

[0018] Figure 3 This is a schematic diagram of the unit under test in this invention;

[0019] Figure 4 This is a schematic diagram of the structure of the fixing base of the present invention;

[0020] Figure 5 This is a schematic diagram of the arc-shaped plate of the present invention;

[0021] Figure 6 This is a schematic diagram of the rotating rod of the present invention;

[0022] Figure 7 This is a schematic diagram of the structure of the movable base of the present invention;

[0023] Figure 8 This is a schematic diagram of the structure of the slide of the present invention;

[0024] Figure 9 and Figure 10 This is a schematic diagram of the overall structure of the present invention. Detailed Implementation

[0025] An intelligent monitoring system includes a monitoring unit, a power unit, a control unit, a test unit, and a fixed unit. The monitoring unit is connected to the fixed unit and the test unit. The monitoring unit can monitor the rotation of the test unit. The power unit is connected to the monitoring unit, and the control unit controls the power unit.

[0026] The fixing unit is a plate that is securely fixed by welding or bolts.

[0027] The power unit is an electrically controlled power source capable of driving the operation of various components within the monitoring unit.

[0028] The control unit is a host computer, which can control the operation of the power unit.

[0029] The unit to be tested is a shaft or roller that needs to rotate during operation.

[0030] This section is based on Figure 4-8 The working process described is as follows: The monitoring unit includes a fixed base 101, a rotating rod 302 rotatably connected to the fixed base 101, a monitoring disc 301 fixedly connected to the rotating rod 302, a plurality of threaded holes on the monitoring disc 301, a connecting plate 102 connected to the fixed base 101, a sliding block 204 slidably connected to the connecting plate 102, an arc plate 201 connected to the sliding block 204, a first tension spring fixedly connected between the sliding block 204 and the connecting plate 102, a displacement sensor fixedly connected to the connecting plate 102, the moving end of the displacement sensor fixedly connected to the sliding block 204, an angle sensor fixedly connected to the fixed base 101, the moving end of the angle sensor fixedly connected to the rotating rod 302, and a monitoring ring 303 eccentrically set with respect to the rotating rod 302.

[0031] To further explain: The monitoring disc 301 is connected to the shaft or roller to be monitored by tightening bolts into multiple threaded holes. During subsequent use, when the roller or shaft rotates, the monitoring disc 301 will cause the rotating rod 302 to rotate on the fixed seat 101, thereby causing the angle sensor to receive a signal. The angle sensor monitors the rotation of the rotating rod 302, and thus monitors whether the rotation of the roller or shaft is proceeding according to the predetermined plan, thereby achieving the purpose of automatically monitoring the rotation of rotating parts.

[0032] In normal operation, the sliding seat 204 is subjected to the elastic force of the first tension spring, causing the arc plate 201 to press tightly against the monitoring ring 303. During the normal rotation of the rotating rod 302, the rotating rod 302 drives the monitoring ring 303 to rotate synchronously. Due to the eccentric setting of the monitoring ring 303 and the rotating rod 302, the monitoring ring 303 can push the arc plate 201 to move against the elastic force of the first tension spring during rotation. This causes the sliding seat 204 to slide adaptively on the connecting plate 102. The sliding status of the sliding seat 204 can be monitored by the displacement sensor, thereby indirectly monitoring the rotation status of the rotating rod 302. This allows for a more accurate understanding of the rotation status of the roller or shaft, ensuring accurate monitoring results and preventing malfunctions in the monitoring structure that could lead to incorrect results and affect the operator's ability to monitor the rotation status of the roller or shaft.

[0033] This section is based on Figure 5 , Figure 9 The working process described herein includes an auxiliary rod 203 that is slidably connected to the arc plate 201, a first motor that is fixedly connected to the arc plate 201, a first lead screw that is fixedly connected to the output shaft of the first motor, and the first lead screw that is threadedly connected to the auxiliary rod 203.

[0034] To further explain: When using this device for monitoring operations, the auxiliary rod 203 can be periodically slid on the arc plate 201, causing the auxiliary rod 203 to gradually move closer to the monitoring ring 303. When the auxiliary rod 203 contacts the monitoring ring 303, it will be gradually pushed by the monitoring ring 303, causing the arc plate 201 to gradually slide against the elastic force of the first tension spring on the connecting plate 102, thus causing the arc plate 201 to move actively. This tests whether the displacement sensor can accurately detect the movement, thereby performing a self-check on the operation of the displacement sensor and facilitating timely detection of any displacement sensor malfunctions.

[0035] This section is based on Figure 4 , Figure 6 , Figure 9 and Figure 10 The working process described is as follows: the monitoring unit also includes a rack fixed on the connecting plate 102, a gear 304 rotatably connected to the rotating rod 302, the gear 304 meshing with the rack, the connecting plate 102 slidably connected to the fixed seat 101, and an electromagnetic block A that can attract and fix the gear 304 is fixed on the rotating rod 302.

[0036] As further explanation: During equipment operation, if the angle sensor and displacement sensor detect that the monitored roller or shaft cannot rotate normally, and if the roller or shaft only needs to perform regular reciprocating rotation to complete the target work plan and the roller or shaft is not equipped with a self-locking structure, then the electromagnetic block A can be energized to fix the gear 304, making the gear 304 and the rotating rod 302 form a whole. Then, by operating the connecting plate 102 to slide back and forth on the fixed seat 101, the rack on the connecting plate 102 can drive the gear 304 to rotate, thereby causing the rotating rod 302 to rotate. This temporarily drives the roller or shaft to continue rotating, so that even if a fault occurs under certain conditions, the roller or shaft can still rotate normally, ensuring the smooth progress of the processing ahead.

[0037] This section is based on Figure 7-8 The working process described is as follows: The monitoring unit also includes a pusher 305 fixed to the rotating rod 302, an inclined rod 205 fixed to the arc plate 201, a through groove 202 opened on the arc plate 201, and the arc plate 201 is slidably connected to the slide block 204. Under normal conditions, the pusher 305 and the arc plate 201 are in a staggered position, the arc plate 201 is slidably connected to the slide block 204, and an electric push rod A that can push the arc plate 201 to slide is fixed to the slide block 204.

[0038] As further explained: Before moving the connecting plate 102, the slide block 204 is first fixed on the connecting plate 102 to prevent the arc plate 201 from sliding arbitrarily on the connecting plate 102 during subsequent reciprocating sliding operations, which could cause the first tension spring to age and be damaged after multiple sliding operations, thus affecting the elasticity of the first tension spring. Then, the arc plate 201 is slid on the slide block 204, which moves the through groove 202 to the position where it coincides with the monitoring ring 303. Then the connecting plate 102 is slid, which avoids interference between the through groove 202 and the monitoring ring 303 during the sliding of the connecting plate 102, ensuring the smooth operation of the subsequent transmission.

[0039] During equipment operation, the arc plate 201 can be periodically slid on the slide block 204, thereby periodically contacting the arc plate 201 with the pushing part 305. The pushing part 305 then pushes the arc plate 201, causing the slide block 204 to slide on the connecting plate 102. At this time, the signal obtained by the displacement sensor can determine whether the arc plate 201 can slide normally on the slide block 204. Thus, the sliding condition between the arc plate 201 and the slide block 204 is periodically checked to ensure that the equipment can be stably adjusted when the connecting plate 102 is needed for temporary driving work.

[0040] This section is based on Figure 4 , Figure 5, Figure 7 , Figure 9 and Figure 10 The working process described is as follows: The monitoring unit also includes two clamping rods 104 slidably connected to the connecting plate 102. The two clamping rods 104 are located on the front and rear sides of the slide block 204, respectively. A movable seat 401 is slidably connected to the fixed seat 101. A toggle rod 402 is rotatably connected to the movable seat 401. A cylindrical rod 103 is fixedly connected to the connecting plate 102. A second tension spring is fixedly connected between the connecting plate 102 and the fixed seat 101. An electromagnetic block B is fixedly connected to the fixed seat 101. The electromagnetic block B can attract and fix the connecting plate 102. A second motor is fixedly connected to the fixed seat 101. A second lead screw is fixedly connected to the output shaft of the second motor. The second lead screw is threadedly connected to the movable seat 401. A third motor that can drive the toggle rod 402 to rotate is fixedly connected to the movable seat 401. Two electric push rods B are fixedly connected to the connecting plate 102. The telescopic rods of the two electric push rods B are fixedly connected to the two clamping rods 104, respectively.

[0041] To further explain: When it is necessary to fix the slide 204, the two clamping rods 104 can be operated to slide, thereby clamping and fixing the slide 204, thus achieving the effect of fixing the slide 204.

[0042] Normally, the connecting plate 102 is fixed on the fixed seat 101, thus providing stable support for the sliding of the slide block 204. When it is necessary to slide the connecting plate 102, the power of the electromagnetic block B can be removed, thereby releasing the connecting plate 102 and allowing it to slide on the fixed seat 101. Then, the toggle lever 402 can be operated to rotate on the moving seat 401, and the cylindrical rod 103 can be repeatedly toggle by the toggle lever 402, thereby causing the connecting plate 102 to slide back and forth on the fixed seat 101 due to the elastic force of the second tension spring. Then, the rack and pinion on the connecting plate 102 drives the gear 304 to rotate, thereby causing the rotating rod 302 to rotate, thus completing the driving work.

[0043] Simultaneously, the movable seat 401 can be adjusted to slide on the fixed seat 101 according to the target working requirements, thereby adjusting the distance between the movable seat 401 and the cylindrical rod 103. This allows the actuating rod 402 to move the cylindrical rod 103 a different distance each time it is actuated, so that the connecting plate 102 can slide to different distances on the fixed seat 101 each time it is actuated. This allows the gear 304 to reciprocate at different angles, thereby meeting different target working requirements and improving the applicability of this equipment.

Claims

1. An intelligent monitoring system, comprising a monitoring unit, a power unit, a control unit, a test unit, and a fixing unit, characterized in that: The monitoring unit is connected to the fixed unit and to the unit under test. The monitoring unit can monitor the rotation of the unit under test. The power unit is connected to the monitoring unit and the control unit can control the power unit.

2. The intelligent monitoring system according to claim 1, characterized in that: The fixing unit is a plate that is securely fixed by welding or bolts.

3. The intelligent monitoring system according to claim 1, characterized in that: The power unit is an electrically controlled power source capable of driving the operation of various components within the monitoring unit.

4. The intelligent monitoring system according to claim 1, characterized in that: The control unit is a host computer, which can control the operation of the power unit.

5. The intelligent monitoring system according to claim 3, characterized in that: The unit to be tested is a shaft or roller that needs to rotate during operation.

6. The intelligent monitoring system according to claim 5, characterized in that: The monitoring unit includes a fixed base (101), a rotating rod (302) rotatably connected to the fixed base (101), a monitoring disc (301) fixedly connected to the rotating rod (302), a plurality of threaded holes on the monitoring disc (301), a connecting plate (102) connected to the fixed base (101), a sliding block (204) slidably connected to the connecting plate (102), an arc plate (201) connected to the sliding block (204), a first tension spring fixedly connected between the sliding block (204) and the connecting plate (102), a displacement sensor fixedly connected to the connecting plate (102), the moving end of the displacement sensor fixedly connected to the sliding block (204), an angle sensor fixedly connected to the fixed base (101), the moving end of the angle sensor fixedly connected to the rotating rod (302), and a monitoring ring (303) eccentrically set with respect to the rotating rod (302).

7. The intelligent monitoring system according to claim 6, characterized in that: It also includes an auxiliary rod (203) that is slidably connected to the arc plate (201).

8. The intelligent monitoring system according to claim 7, characterized in that: The monitoring unit also includes a rack fixed on the connecting plate (102), a gear (304) rotatably connected to the rotating rod (302), the gear (304) meshing with the rack, the connecting plate (102) slidingly connected to the fixed seat (101), and an electromagnetic block A that can attract and fix the gear (304) fixed on the rotating rod (302).

9. The intelligent monitoring system according to claim 8, characterized in that: The monitoring unit also includes a pusher (305) fixed to the rotating rod (302), an inclined rod (205) fixed to the arc plate (201), a through groove (202) opened on the arc plate (201), and the arc plate (201) is slidably connected to the slide block (204).

10. The intelligent monitoring system according to claim 9, characterized in that: The monitoring unit also includes two clamping rods (104) slidably connected to the connecting plate (102). The two clamping rods (104) are located on the front and rear sides of the slide (204) respectively. A movable seat (401) is slidably connected to the fixed seat (101). A toggle rod (402) is rotatably connected to the movable seat (401). A cylindrical rod (103) is fixedly connected to the connecting plate (102). A second tension spring is fixedly connected between the connecting plate (102) and the fixed seat (101). An electromagnetic block B is fixedly connected to the fixed seat (101). The electromagnetic block B can attract and fix the connecting plate (102).

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