Controller manufacturing system, control method and controller

Abstract

The invention relates to a controller manufacturing system, a control method and a controller, the controller manufacturing system comprises a conveying assembly, a dispensing assembly work station, a burning work station, a GPS test work station and a power-on test work station, the conveying assembly is used for bearing and conveying assembly parts, assembly products and a controller according to a preset conveying sequence, and continuous circulation among the work stations is achieved; the dispensing and assembling work station is used for dispensing and / or assembling the to-be-assembled component to form an assembled product; the programming work station carries out program programming on the assembled product in a dynamic plugging mode to form a controller; the GPS testing work station is used for carrying out GPS testing on the controller; the power-on test work station completes power-on test in a multi-axis displacement and image acquisition mode. According to the application, the controller can flow among the stations through unified conveying and tools, and multi-axis motion, dynamic plugging, image acquisition and the like are introduced in a test stage, so that the test coverage range is expanded.

Description

Technical Field

[0001] This application relates to the field of controller manufacturing technology, and more specifically to a controller manufacturing system, control method and controller. Background Technology

[0002] With the rapid development of automotive electronics, industrial control and smart terminals, the requirements for controller products in terms of functional integration and stable operation are constantly increasing. Controllers usually need to be assembled and undergo multiple functional tests before leaving the factory to ensure that they can work stably in actual application environments. Therefore, building an automated manufacturing system that can realize continuous operation of multiple processes has become an important requirement for the mass production of controllers.

[0003] Existing controller production lines mostly adopt a decentralized workstation structure, with each workstation typically connected via conveyor equipment or manual transport. While this can accomplish basic production operations, it still falls short in terms of overall collaborative control, process connection accuracy, and testing consistency. For example, in the dispensing and assembly processes, it is difficult to unify the cycle time and positioning accuracy between different workstations, which can easily lead to assembly deviations and rework. In the programming process, the connection between the programming interface and the controller often relies on fixed strokes or manual adjustments, which can easily cause programming failures or interface wear. Furthermore, the testing procedures, judgment criteria, and result feedback mechanisms of each testing workstation are relatively independent, lacking a unified judgment and feedback mechanism. This makes it difficult to quickly identify, isolate, and rework non-conforming products on the production line, thus affecting overall production efficiency. Summary of the Invention

[0004] This application provides a controller manufacturing system, control method, and controller, which can perform multiple processes such as dispensing assembly, programming, GPS testing, and power-on testing on the same manufacturing line. This application enables the controller to move between workstations through unified conveying and tooling, and introduces multi-axis motion, dynamic plugging, and image acquisition during the testing phase to improve the testing coverage.

[0005] In a first aspect, this application provides a controller manufacturing system, comprising: a conveying component configured to carry and convey assembly parts, assembled products, and a controller, wherein the conveying component conveys assembly parts in a preset conveying sequence at a loading station to form an assembly to be assembled; one or more dispensing assembly stations configured to perform dispensing and / or assembly processing on the assembly to be assembled to form an assembled product, and to transfer the assembled product to the programming station via the conveying component; a programming station configured to perform programming processing on the assembled product to form a controller, and to transfer the controller sequentially to the GPS testing station and the power-on testing station via the conveying component; the GPS testing station configured to perform GPS testing on the controller; and the power-on testing station configured to perform power-on testing on the controller; wherein controllers that pass both the GPS test and the power-on test are identified as qualified products and undergo labeling and unloading operations, while controllers that fail either test are identified as unqualified products and corresponding test failure information is fed back.

[0006] In one alternative embodiment of the first aspect, the conveying assembly includes: a conveyor rail configured to carry and convey assembly parts, assembled products, and a controller; wherein the conveyor rail is divided into at least one or more dispensing assembly stations, a programming station, a GPS testing station, and a power-on testing station; one or more conveying drives connected to the conveyor rail and configured to drive the conveyor rail to run according to preset conveying parameters; one or more transfer fixtures disposed on the conveyor rail and configured to carry and fix the assembly parts, assembled products, or controllers to be conveyed; a conveying unit configured to feed assembly parts to the transfer fixtures in a preset conveying sequence and to unload or rework defective products; and a lifting unit disposed at at least one end of the conveyor rail and detachably connected to the conveying unit, configured to drive the conveying unit to perform lifting reciprocating motion according to preset lifting parameters.

[0007] In one alternative embodiment of the first aspect, the conveying unit includes: one or more first conveying members disposed at the moving end of the lifting unit and configured to perform loading or unloading operations on the transfer tooling; wherein, when there are multiple first conveying members, the multiple first conveying members are connected by one or more drive shafts; and a first driving member connected to the one or more first conveying members and configured to drive the one or more first conveying members to run according to preset transfer parameters.

[0008] In one alternative embodiment of the first aspect, the lifting unit includes: a lifting platform disposed at both ends of the conveyor rail and detachably connected to the conveying section; and a lifting drive unit, which is connected to the lifting platform via a first connector and configured to drive the lifting platform to perform lifting reciprocating motion of the conveying section according to preset lifting parameters.

[0009] In one alternative embodiment of the first aspect, the one or more dispensing assembly stations include: a dispensing conveying unit disposed within the dispensing assembly station of the conveying assembly, configured to convey and position the component to be assembled at a target dispensing position of the dispensing assembly station; a lifting conveying unit disposed within the conveying assembly and arranged parallel to the dispensing conveying unit, configured to rise and transfer the component to be assembled to the dispensing conveying unit when the component to be assembled enters the dispensing assembly station; a multi-axis control unit disposed within the dispensing assembly station, configured to perform multi-degree-of-freedom motion according to a preset dispensing trajectory; and a dispensing section disposed at the moving end of the multi-axis control unit and storing adhesive matched for use with the component to be assembled, configured to follow the... The multi-axis control unit moves synchronously to apply the adhesive to the target dispensing point of the component to be assembled according to preset dispensing parameters, thereby completing the dispensing operation of the component to be assembled; the assembly motion unit is disposed within the dispensing assembly station and is configured to provide movement in multiple directions; the assembly part is disposed at the motion end of the assembly motion unit and is provided with an assembly head, and is configured to move synchronously with the motion end of the assembly motion unit and assemble preset fasteners to the target assembly point of the component to be assembled according to preset assembly parameters, thereby completing the assembly operation of the component to be assembled; and the feeding part is disposed within the dispensing assembly station and is configured to provide the assembly part with a preset quantity and type of fasteners in a single production cycle.

[0010] In one alternative embodiment of the first aspect, the programming station includes: a placement section disposed within the programming station of the conveying component and forming one or more limiting spaces, configured to place and position the assembled product; a limiting section disposed within the programming station and configured to apply a limiting force of dynamic pre-compression parameters to the assembled product within the limiting spaces; a programming unit disposed within the programming station and configured to program target data matching the assembled product to the assembled product through one or more programming interfaces according to preset programming parameters; and a programming sealing section disposed within the programming station and arranged parallel to the placement section, wherein the moving end of the programming sealing section is connected to the one or more programming interfaces and configured to drive the one or more programming interfaces to move along a preset direction and plug into the programming port of the assembled product according to programming dynamic insertion parameters.

[0011] In one alternative embodiment of the first aspect, the GPS testing station includes: a lifting and transfer unit disposed within the GPS testing station of the conveying component, configured to lift the controller to a preset height and adjust it to a target angle when the controller enters the GPS testing station; a test placement unit disposed within the target testing area of ​​the GPS testing station, configured to place, position, and fix the controller; a multi-axis gripping unit disposed within the GPS testing station, configured to grip and transfer the controller adjusted to the target angle to the target testing position of the one or more test placement units; and a GPS testing unit disposed on the test placement unit and provided with one or more GPS testing interfaces, configured to connect to the test port of the controller through the one or more GPS testing interfaces and perform GPS testing on the controller according to preset test parameters.

[0012] In one alternative embodiment of the first aspect, the power-on test station includes: a power-on test unit, which is disposed at the power-on test station of the conveying component and has one or more power-on test spaces and power-on test interfaces, configured to place, position, and fix the controller, and to be plugged into the test port of the controller through the one or more power-on test interfaces; a multi-axis displacement unit, which is disposed within the power-on test station and configured to perform multi-degree-of-freedom motion according to a preset acquisition trajectory; an image test unit, which is disposed within the power-on test station and configured to display one or more test image data; and an image acquisition unit, which is disposed at the moving end of the multi-axis displacement unit and electrically connected to the controller and the image test unit respectively, configured to move synchronously with the moving end of the multi-axis displacement unit and acquire the test image data of the image test unit according to preset shooting parameters, and transmit the test image data to the target terminal in real time, thereby completing the power-on test of the controller.

[0013] In one alternative embodiment of the first aspect, the assembly further includes: an airtightness testing station located downstream of the dispensing assembly station and configured to perform airtightness testing on the assembled product; and / or a vibration testing station located downstream of the dispensing assembly station and configured to perform vibration testing on the assembled product; wherein assembled products that pass the airtightness test and / or vibration test are transferred to the burning station via the conveying assembly, and assembled products that fail either test are transferred to the next production cycle for rework via the conveying assembly.

[0014] In one alternative of the first aspect, a plasma treatment station is further included, which is located upstream of a single dispensing assembly station or between multiple dispensing assembly stations, and is configured to perform plasma surface treatment on the components to be assembled.

[0015] Secondly, this application provides a control method using a manufacturing system according to any one of the first aspects, the method comprising: conveying assembly parts of a controller to be processed according to a preset conveying sequence to form an assembly to be assembled, and conveying the assembly to be assembled from a loading station to a dispensing assembly station; when the assembly to be assembled arrives at the dispensing assembly station, transferring it to a target dispensing position of the dispensing assembly station, and then applying a preset adhesive to the target dispensing point of the assembly to be assembled according to a preset dispensing trajectory and preset adhesive supply parameters, and / or assembling preset fasteners to the target assembly point of the assembly to be assembled according to a preset assembly trajectory and preset assembly parameters, thereby forming an assembled product and transferring the assembled product to a programming station; when the assembled product arrives at the programming station, transferring it to a limiting space of the programming station, and after detecting that the assembled product is correctly placed, applying a limiting force to the assembled product in the limiting space according to dynamic pre-pressure parameters, and inserting one or more programming interfaces to the programming port of the assembled product according to programming dynamic insertion parameters, and dispensing the assembled product through the one or more programming interfaces according to preset programming parameters. The product is programmed with matching target data to form a controller, which is then sequentially transferred to the GPS test station and the power-on test station. Upon reaching the GPS test station, the controller is lifted to a preset height and adjusted to the target angle, then moved to the target test position at the GPS test station. Based on the programmed dynamic connection parameters, the controller's test port is connected to one or more GPS test interfaces. Then, according to preset test parameters, the controller calls the matching GPS test data to perform GPS testing. Upon reaching the power-on test station, the controller is transferred to the power-on test space at the power-on test station. Through the power-on test interface, matching power-on test data is imported into the controller according to preset test parameters. Simultaneously, test image data from the image test unit is acquired according to preset acquisition trajectory and preset shooting parameters, and the test image data is transmitted in real-time to the target terminal for judgment. Controllers that pass both the GPS and power-on tests are marked as qualified and undergo labeling and unloading operations. Controllers that fail either test are marked as unqualified and corresponding test failure information is fed back.

[0016] Thirdly, this application provides a controller manufactured using the manufacturing system according to any one of the first aspects.

[0017] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit this application. Attached Figure Description

[0018] The accompanying drawings, which are incorporated herein and form part of this specification, illustrate one or more embodiments of the present application and, together with the description, serve to explain the principles of the present application and to enable those skilled in the art to make and use the present application.

[0019] Figure 1 This is a partial perspective view of an exemplary controller manufacturing system according to some embodiments of this application.

[0020] Figure 2 This is a partial structural schematic diagram of an exemplary conveying unit according to some embodiments of this application.

[0021] Figure 3 This is a first schematic diagram of an exemplary conveying section and lifting unit according to some embodiments of this application.

[0022] Figure 4 This is a second schematic diagram of an exemplary conveying section and lifting unit according to some embodiments of this application.

[0023] Figure 5 This is a schematic diagram of the structure of an exemplary dispensing assembly station according to some embodiments of this application.

[0024] Figure 6 This is a schematic diagram of an exemplary lifting and conveying unit according to some embodiments of this application; wherein, (a) is a first schematic diagram of the lifting and conveying unit, and (b) is a second schematic diagram of the lifting and conveying unit.

[0025] Figure 7 This is a schematic diagram of an exemplary independent setup structure of a programming station according to some embodiments of this application.

[0026] Figure 8 This is a partial structural diagram of an exemplary programming station according to some embodiments of this application.

[0027] Figure 9 This is a schematic diagram of the structure of an exemplary GPS test station according to some embodiments of this application.

[0028] Figure 10 This is a schematic diagram of the structure of an exemplary lifting and transferring unit according to some embodiments of this application.

[0029] Figure 11 This is a schematic diagram of an exemplary test placement section according to some embodiments of this application, wherein (a) is a first schematic diagram of the test placement section and (b) is a second schematic diagram of the test placement section.

[0030] Figure 12 This is a schematic diagram of an exemplary power-on test station's independent setup structure according to some embodiments of this application.

[0031] Figure 13 This is a partial structural diagram of an exemplary power-on test station according to some embodiments of this application.

[0032] Figure 14 This is a schematic diagram of the structure of an exemplary plasma processing station according to some embodiments of this application.

[0033] Figure 15 This is a schematic diagram of the structure of an exemplary vibration testing station according to some embodiments of this application.

[0034] Figure 16 This is a schematic diagram of an exemplary aging test station's independent setup structure according to some embodiments of this application.

[0035] Explanation of reference numerals in the attached figures:

[0036] 1. Controller manufacturing system; 2. Controller; 10. Conveying assembly; 11. Conveying guide rail; 12. Conveying drive unit; 13. Transfer tooling; 14. Conveying section; 141. First conveying component; 142. First drive unit; 15. Lifting unit; 151. Lifting platform; 152. Lifting drive unit; 153. First connecting component; 20. Dispensing assembly station; 21. Dispensing conveying section; 211. Second conveying component; 212. Second drive unit; 22. Lifting conveying unit; 221. First connecting component. Assembly Unit, 222, Third Conveyor, 223, Third Drive Unit, 224, Fourth Drive Unit, 23, Multi-axis Control Unit, 24, Dispensing Unit, 25, Assembly Motion Unit, 26, Assembly Unit, 27, Feeding Unit, 30, Burning Station, 31, Placement Unit, 311, Placement Fixture, 312, First Distance Sensor, 32, Limiting Unit, 321, First Support Unit, 322, Pre-pressure Limiting Unit, 323, Pre-pressure Drive Unit, 33, Burning Unit, 34, Burning Sealing Unit, 341, Second Support component, 342; Programming and sealing component, 343; Plug-in drive component, 40; GPS test station, 41; Lifting and transfer unit, 411; Second mounting part, 412; Lifting drive component, 413; GPS placement part, 414; Second connecting component, 415; Rotation drive component, 42; Test placement part, 421; Test quick-change component, 422; Test placement component, 423; Test drive component, 43; Multi-axis gripping unit, 44; GPS test part, 44a; GPS test interface, 50. Power-on test station, 51. Power-on test section, 511. Power-on fixture, 512. Fixing section, 513. Test module, 52. Multi-axis displacement unit, 53. Image test section, 54. Image acquisition section, 60. Plasma processing station, 61. Processing and placement section, 62. Plasma generation section, 70. Vibration test station, 71. Bearing section, 72. Vibration excitation section, 73. Clamping section, 80. Air tightness test station, 90. Aging test station, 91. Test chamber, 92. Environmental simulation unit. Detailed Implementation

[0037] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments may be implemented in various forms and should not be construed as limited to the examples set forth herein; rather, the description of these embodiments is intended to make this application more comprehensive and complete, and to fully convey the concept of the exemplary embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Numerous specific details are provided in the following description to provide a deeper understanding of embodiments of this application.

[0038] refer to Figure 1 As shown, Figure 1 A partial perspective view of an exemplary controller manufacturing system according to some embodiments of this application is shown. To address the aforementioned technical problems, this application relates to a controller manufacturing system 1, which includes at least a delivery assembly 10, one or more dispensing assembly stations 20, a programming station 30, a GPS testing station 40, and a power-on testing station 50.

[0039] <Conveying Component 10>

[0040] The conveying assembly 10 is used to carry and transport assembly parts, assembled products, and controller 2 from the loading station to the target station in sequence, and to transport the processed controller to the unloading station, and to transport defective products for rework. At the loading station, the conveying assembly 10 transports one or more assembly parts in a preset conveying order to form an assembly to be assembled. The assembly parts include one or more of the following: the controller 2 housing, motherboard, power board, cover plate, battery pack, tail cone structure, and bracket. The specific selection and combination are made by the operator according to the model of controller 2 and the assembly process requirements.

[0041] refer to Figures 1 to 4 As shown, Figure 2 A partial structural schematic diagram of an exemplary conveying unit according to some embodiments of this application is shown. Figure 3 A first schematic diagram of an exemplary conveying section and lifting unit according to some embodiments of this application is shown. Figure 4 A second schematic diagram of an exemplary conveying section and lifting unit according to some embodiments of this application is shown. Specifically, the conveying assembly 10 includes a conveying rail 11, one or more conveying drive components 12, one or more transfer fixtures 13, a conveying section 14, and a lifting unit 15.

[0042] The conveyor rail 11 serves as the basic conveyor line running through the controller manufacturing system 1. It is used to carry and sequentially transport assembly parts, assembly products, and controller 2, so that they flow from the loading station to the dispensing assembly station, the programming station, the GPS testing station, and the power-on testing station. At the same time, it transports the controller 2 that has completed the test to the unloading station, and transports the assembly parts, assembly products, or controller 2 that are determined to be unqualified to the rework or unloading area.

[0043] Specifically, the conveyor rail 11 can be any type of conveyor structure, including but not limited to belt, chain, roller, and slide rail conveyor structures, as long as it can achieve continuous or intermittent conveying of the target object. In this application, it is referred to as a belt conveyor structure. In actual implementation, the conveyor rail 11 can be divided into multiple workstation areas according to the production cycle requirements, which are specifically set by the operators. In this application, at least one or more dispensing assembly workstations, programming workstations, GPS testing workstations, and power-on testing workstations are included. However, the configuration structure of the conveyor rail 11 in this application is not limited to this.

[0044] The one or more conveying drive components 12 are connected to the conveying rail 11 for driving the conveying rail 11 according to preset conveying parameters, thereby realizing the control of the conveying speed, start-stop sequence and conveying cycle of the conveying rail 11; wherein, if multiple conveying drive components 12 are provided, the multiple conveying drive components 12 are arranged and distributed along the conveying direction of the conveying rail 11, thereby realizing long-distance conveying or multi-segment zone drive; the specific preset conveying parameters are set by the operator according to the actual production needs.

[0045] Specifically, the conveying drive 12 can be any type of drive structure as long as it can provide conveying power to the conveying rail 11, including but not limited to fuel engine drive structure, electric motor drive structure, etc. In this application, it is referred to as a combined drive structure of servo motor and reducer. The output end of the reducer is connected to the drive shaft of the conveying rail 11 to drive the conveying rail 11 to run and realize the control of the running speed and accuracy of the conveying rail 11. The configuration structure of the conveying drive 12 in this application is not limited to this.

[0046] One or more transfer fixtures 13 are mounted on the conveyor rail 11 to carry and fix the assembly parts, components to be assembled, assembled products, or controllers 2 to be transported, and to prevent the transported targets from shifting, tipping, or deviating in posture during the transport process. The transfer fixtures 13 can be customized according to the external dimensions and assembly requirements of the controllers 2, and can be equipped with limiting structures, positioning structures, or buffer structures to achieve the carrying of components at different production stages. Through the operation of the conveyor rail 11, the transfer fixtures 13, together with the assembly parts, components to be assembled, assembled products, or controllers 2 they carry, are sequentially transported to each target station, thereby completing the material flow in the entire manufacturing process.

[0047] The component to be assembled is formed by the conveying component 10 conveying at least one of the following components—casing, motherboard, power board, cover plate, battery pack, tail cone structure, and bracket—to the transfer fixture 13 at the loading station according to a preset conveying sequence and production requirements. When a single dispensing assembly station 20 is set up, all the components required by the controller 2 are simultaneously conveyed to the transfer fixture 13 at the loading station. When multiple dispensing assembly stations 20 are set up, the components required by the controller 2 are conveyed to the respective transfer fixtures 13 at the loading station according to the order of dispensing or assembly.

[0048] The conveying unit 14 is located inside the lifting unit 15 and is used to load assembly parts into the transfer tooling 13 according to a preset conveying sequence, and to unload or rework defective products.

[0049] Specifically, the conveying unit 14 includes one or more first conveying components 141 and a first driving component 142. The one or more first conveying components 141 are disposed at the moving end of the lifting unit 15 and are used to perform loading or unloading operations on the transfer tooling 13 after the lifting unit 15 reaches the target height. When there are multiple first conveying components 141, the multiple first conveying components 141 are connected by one or more drive shafts. The first driving component 142 is connected to one or more first conveying components 141 and is used to drive the one or more first conveying components 141 to run according to preset transfer parameters, thereby realizing the carrying and transfer of the transfer tooling 13.

[0050] The preset transfer parameters are set by the operator according to actual production needs. The first conveyor 141 can be any form of transport structure that can drive the displacement of the transfer tooling 13, including but not limited to belt, chain, roller, and slide rail transport structures. In this application, it is referred to as a belt transport structure, which includes at least one conveyor belt and support components for supporting the operation of the conveyor belt. The upper surface of the conveyor belt forms a conveying surface for carrying the transfer tooling 13. The first drive 142 can be any form of drive structure that can drive the first conveyor 141, including but not limited to hydraulic, pneumatic, and motor drive structures. In this application, it is referred to as a combined drive structure of a servo motor and a reducer. The output end of the reducer is connected to the first drive shaft or the drive shaft of the first conveyor 141 to drive the first conveyor 141. The configuration of the first conveyor 141 and the first drive 142 in this application is not limited to this.

[0051] The lifting unit 15 is disposed at at least one end of the conveying rail 11 and is detachably connected to the conveying section 14. It is used to drive the conveying section 14 to perform lifting and reciprocating motion according to preset lifting parameters, thereby realizing the switching of the conveying section 14 between different height positions.

[0052] Specifically, the lifting unit 15 includes a lifting platform 151 and a lifting drive 152. The lifting platform 151 is disposed at both ends of the conveyor rail 11 and is detachably connected to the conveyor section 14, and is used to drive the conveyor section 14 to perform lifting reciprocating motion. The lifting drive 152 is connected to the lifting platform 151 through a first connector 153, and is used to drive the lifting platform 151 to drive the conveyor section 14 to perform lifting reciprocating motion according to preset lifting parameters.

[0053] The preset lifting parameters are set by the operator according to actual production needs. The lifting drive component 152 can be any type of drive structure as long as it can drive the lifting platform 151 to perform lifting and reciprocating motion, including but not limited to hydraulic, pneumatic and motor drive structures. In this application, it is referred to as a lifting cylinder structure. The output end of the lifting cylinder is connected to one end of the first connecting member 153 to drive the first connecting member 153 to drive the lifting platform 151 to perform lifting and reciprocating motion. The configuration structure of the lifting drive component 152 in this application is not limited to this.

[0054] Thus, through the cooperation of the conveying unit 14 and the lifting unit 15, the loading, unloading, and rework transfer of assembly parts, assembled products, or controllers 2 between different height levels can be realized.

[0055] <One or more dispensing assembly stations 20>

[0056] The one or more dispensing assembly stations 20 are located within the dispensing assembly station and are used to dispense and / or assemble components to form assembled products, which are then transferred to the programming station 30 via the conveying component 10.

[0057] refer to Figure 5 and Figure 6 As shown, Figure 5 The diagram shows a schematic structural diagram of an exemplary dispensing assembly station according to some embodiments of this application. Figure 6 A schematic diagram of the structure of an exemplary lifting and conveying unit according to some embodiments of this application is shown, wherein, Figure 6 (a) is a first schematic diagram of the lifting and conveying unit. Figure 6 (b) is a second schematic diagram of the lifting and conveying unit. Specifically, the one or more dispensing assembly stations 20 include a dispensing conveying unit 21, a lifting and conveying unit 22, a multi-axis control unit 23, a dispensing unit 24, an assembly motion unit 25, an assembly unit 26, and a feeding unit 27.

[0058] The dispensing conveying unit 21 is disposed within the dispensing assembly station and is used to convey and position the component to be assembled at the target dispensing position of the dispensing assembly station. The dispensing conveying unit 21 includes one or more second conveying members 211 and a second driving member 212. The one or more second conveying members 211 are disposed within the dispensing assembly station and are arranged along a preset direction of the conveyor rail 11, used to carry, convey, and position the component to be assembled, displacing it to the target dispensing position. The preset direction is, for example, perpendicular to the conveying direction of the conveyor rail 11. When multiple second conveying members 211 are provided, multiple first conveying members 141 are arranged side-by-side along the width or length direction to jointly support the component to be assembled. The multiple second conveying members 211 are connected by one or more second drive shafts, enabling them to operate synchronously and ensuring the stability of the component to be assembled during conveying. The second driving component 212 is connected to the one or more second conveying components 211 for driving the one or more second conveying components 211 to run according to preset operating parameters, so that the assembly component is displaced along the conveying path of the second conveying component 211 and finally stops at the target dispensing position; the preset operating parameters include at least one or more of the following: conveying speed, running direction and start-stop sequence, so as to meet the dispensing cycle requirements of different assemblies.

[0059] The lifting conveyor unit 22 is disposed within the conveyor rail 11 and arranged parallel to the dispensing conveyor section 21. It is used to rise and transfer the assembly to the dispensing conveyor section 21 when the component to be assembled enters the dispensing assembly station. When the lifting conveyor unit 22 is in the raised state, its third conveyor component 222 corresponds to or is not lower than one or more second conveyor components 211 in the height direction and is arranged parallel to each other in the horizontal direction, allowing the assembly to be smoothly transferred from the third conveyor component 222 to the second conveyor component 211. The lifting conveyor unit 22 includes a first mounting portion 221, one or more third conveyor components 222, a third drive component 223, and a fourth drive component 224. The first mounting portion 221 is disposed within the conveyor rail 11, and a lifting space is formed inside the first mounting portion 221. The fourth drive member 224 is accommodated to provide structural support and movement space for the vertical lifting of the third conveyor 222. The actual structure of the one or more third conveyors 222 and the third drive member 223 is referenced to the second conveyor 211 and the second drive member 212. The fourth drive member 224 is disposed in the lifting space and is detachably connected to the first mounting part 221. The output end of the fourth drive member 224 at least partially passes through the lifting space and is detachably connected to the one or more third conveyors 222. It is used to drive the one or more third conveyors 222 to move along the Z-axis. Through the drive of the fourth drive member 224, the conveying surface of the third conveyor 222 is at a height not lower than the conveying surface of the second conveyor 211 when the third conveyor 222 is in the rising state, thereby transferring the component to be assembled from the third conveyor 222 to the second conveyor 211.

[0060] The multi-axis control unit 23 is installed in the dispensing assembly station and is used to perform multi-degree-of-freedom motion according to a preset dispensing trajectory. Specifically, the multi-axis control unit 23 is configured as a three-axis gantry robot. The preset dispensing trajectory is set by the operator according to the structural characteristics of each component to be assembled and its corresponding target dispensing point. During debugging or model changeover, the operator can set the motion parameters of the multi-axis control unit 23 through the control panel or the upper control system to generate a dispensing motion trajectory that matches the component to be assembled. Furthermore, the preset dispensing trajectory includes one or more of the following: dispensing sequence information, dispensing start and end positions, and dispensing interval path information, so that the dispensing unit 24 can complete the dispensing operation of each target dispensing point in a preset order during movement and dispensing.

[0061] In some examples of this application, the preset dispensing trajectory includes multiple trajectory points arranged in sequence. Each trajectory point corresponds to the spatial position parameters of the dispensing part 24 in the first direction, the second direction, and the third direction. The operator sets the position parameters of the matching trajectory points one by one according to the target dispensing point position of the component to be assembled and determines the movement path between adjacent trajectory points according to the dispensing process requirements.

[0062] The dispensing unit 24 is located at the moving end of the multi-axis control unit 23 and stores adhesive that is compatible with the component to be assembled. It moves synchronously with the moving end of the multi-axis control unit 23 and applies the adhesive to the target dispensing point of the component to be assembled according to the preset dispensing parameters to complete the dispensing operation of the component to be assembled. The dispensing unit 24 includes at least a dispensing container, a dispensing pipeline and a dispensing head.

[0063] The assembly motion unit 25 is set in the dispensing assembly station and is used to provide movement in multiple directions; specifically, the assembly motion unit 25 is configured as a three-axis gantry robot; the assembly trajectory of the assembly motion unit 25 can be divided into multiple trajectory segments, each trajectory segment corresponding to different multi-axis cooperative motion combinations and assembly parameters. During the assembly process, fastening assembly is performed segment by segment according to the sequence of trajectory segments, which enables the assembly part 26 to adopt differentiated motion and assembly strategies in different spatial positions to adapt to the fastening assembly requirements of different structural areas of the controller 2.

[0064] Assembly unit 26 is located at the moving end of assembly motion unit 25 and is equipped with an assembly head. It moves synchronously with the moving end of assembly motion unit 25 and assembles the preset fasteners to the target assembly point of the component to be assembled according to the preset assembly parameters, so as to complete the assembly operation of the component to be assembled. The preset fasteners are the fasteners that match the quantity and model of the component to be assembled. The preset assembly parameters include, but are not limited to, angle, posture, assembly stroke, speed, torque, depth, etc.

[0065] The feeding unit 27, located within the dispensing assembly station, provides a preset quantity and type of fasteners to the assembly unit 26 within a single production cycle. The feeding unit 27 can be any type of feeding device capable of providing fasteners; in this application, a nail feeder is used as a reference. The feeding unit 27 can be configured with fasteners of appropriate specifications according to different controller 2 models, and delivers the fasteners to a position accessible to the assembly unit 26 before or during the assembly process.

[0066] In some embodiments of this application, one or more RFID readers are installed in the area adjacent to the dispensing assembly station 20 and the conveyor rail 11. When the components to be assembled are loaded, the operator attaches a unique RFID tag to the controller 2. The RFID tag records the parameters of the controller 2, dispensing requirements, and assembly requirements. The RFID reader reads the RFID tag data of each controller 2 to dynamically determine whether the controller meets the dispensing conditions and / or assembly conditions and triggers subsequent execution steps accordingly, so as to avoid erroneous or empty operations caused by cycle fluctuations.

[0067] <Burning Station 30>

[0068] The programming station 30 is set up in the programming station and is used to process the programming program of the assembled product to form controller 2 (i.e., if the programming is successful, controller 2 is formed). Then, the controller 2 is transferred to the GPS test station 40 and the power-on test station 50 in sequence through the conveyor component 10. The assembly products that fail to be programmed are reworked or unloaded through the conveyor component 10.

[0069] refer to Figure 7 and Figure 8 As shown, Figure 7 This illustration shows a schematic diagram of an exemplary independent setup structure of a programming station according to some embodiments of this application. Figure 8 A partial structural schematic diagram of an exemplary programming station according to some embodiments of this application is shown. Specifically, the programming station 30 includes a placement part 31, a limiting part 32, a programming unit 33, and a programming sealing part 34.

[0070] The placement unit 31 is located within the burning station and forms one or more limiting spaces for placing and positioning assembled products. Specifically, the placement unit 31 includes a placement fixture 311 and one or more first distance sensors 312. The placement fixture 311 can adopt tooling structures including, but not limited to, plate-shaped fixtures, frame-type fixtures, or jig structures with cavity structures, which are specifically set by the operator according to the actual style of each assembled product. One or more limiting spaces are formed inside the placement fixture 311, and the structural dimensions of the limiting spaces match the external dimensions of the corresponding assembled product, used to constrain the placement position and posture of the assembled product. The one or more first distance sensors 312 are arranged circumferentially relative to the placement fixture 311. When the first distance sensor 312 is set to a single value, the single first distance sensor 312 is arranged on any side of the placement fixture 311; when the first distance sensor 312 is set to multiple values, the multiple first distance sensors 312 are arranged in a preset array along the circumference of the placement fixture 311. The preset array arrangement can be a circular array arrangement, a symmetrical linear array arrangement, or other array arrangement that can realize multi-point detection. The specific arrangement is set by the operator according to the shape structure of the assembled product and the detection accuracy requirements. In this way, one or more first distance sensors 312 emit detection signals to detect the relative distance information between themselves and the assembled product placed on the placement fixture 311, and make a judgment on the placement status and / or positioning calibration of the assembled product based on the relative distance information.

[0071] The limiting part 32 is disposed within the burning station and is used to apply a limiting force of dynamic pre-compression parameters to the assembled product within the limiting space. Specifically, the limiting part 32 includes a first support member 321, a pre-compression limiting member 322, and a pre-compression driving member 323. The first support member 321 corresponds to the placement fixture 311, and its structure can be, but is not limited to, a combination structure of support column and support plate, a support base structure, or a support frame structure. In this application, a combination structure of support column and support plate is used as an example. The pre-compression limiting member 322 is used to limit the assembly product within the limiting space under the drive of the pre-compression driving member 323. The assembled product, correctly placed within the positioning space, is fixed by contacting and applying a limiting force. Its structure can be a pressure block, a pressure plate, or a combination thereof. The pre-pressure limiting member 322 also includes one or more pre-pressure heads, which are located at the end of the pre-pressure limiting member 322 facing the positioning space and are made of flexible material. The pre-pressure driving member 323 is located on the first support member 321 and connected to the pre-pressure limiting member 322. It is used to drive the pre-pressure limiting member 322 to contact the assembled product and apply pre-pressure according to dynamic pre-pressure parameters, thereby completing the fixation of the assembled product.

[0072] The programming unit 33 is located within the programming station and is used to program the target data matching the assembled product to the product through one or more programming interfaces according to preset programming parameters. Specifically, the programming unit 33 can be a programmer, which has one or more programming interfaces. The programmer is used to store or call the programming program, configuration data, or firmware data corresponding to the assembled product, and after receiving the programming start command, it outputs a programming signal to the programming interface according to the preset programming parameters. The one or more programming interfaces are used to establish an electrical connection with the programming port of the assembled product, thereby realizing the writing of the target data. The preset programming parameters include at least one or more of programming voltage, programming current, communication rate, programming timing, and verification method. The preset programming parameters can be preset or dynamically called according to the model information, programming protocol, or process requirements of the assembled product to adapt to the programming needs of different types of assembled products.

[0073] The programming and plugging portion 34 is arranged in the programming station and is arranged in parallel with the placing portion 31, and the moving end of the programming and plugging portion 34 is connected to the one or more programming interfaces, and is used to drive the one or more programming interfaces to move along a preset direction and plug into the programming port of the assembled product according to the programming dynamic plugging parameters. Specifically, the programming and plugging portion 34 at least includes a second support member 341, a programming and plugging member 342 and a plugging driving member 343. The position of the second support member 341 is arranged in parallel with the assembled product in the limiting space in the placing tooling 311. The structure of the second support member 341 can adopt, including but not limited to, a support base, a support plate or a support structure with an installation space, etc., and is specifically set by the operator according to the actual style of each assembled product and the position of the programming port, and is used to carry the programming and plugging member 342 and the plugging driving member 343; the plugging driving member 343 is arranged on the second support member 341 and is used to drive the programming and plugging member 342 to reciprocate in the direction of the assembled product in the limiting space according to the programming dynamic plugging parameters, so as to realize the plugging and separation of the one or more programming interfaces and the programming port of the assembled product.

[0074] In some examples of the present application, the dynamic preloading parameters and the programming dynamic plugging parameters can be dynamically adjusted according to different programming time periods, so as to change the actual pressure values and holding times applied by the preloading limiting member 322 and the plugging driving member 343.

[0075] Specifically, the programming time period at least includes a pre-programming plugging stage, a programming plugging stage and a programming data writing stage; among them, in the pre-programming plugging stage, it is driven with a smaller driving force; in the programming plugging stage, the driving force can be gradually increased to a set pressure value according to the plugging requirements; in the programming data writing stage, the driving force is maintained or adjusted to a preset pressure value; the dynamic adjustment can be automatically executed according to the pre-set programming process parameters, and by outputting corresponding control signals to the preloading driving member 323 and the plugging driving member 343, the output stroke, output pressure and holding time of the preloading driving member 323 and the plugging driving member 343 are changed, so as to realize the real-time adjustment of the pressure value and the holding time; the pressure adjustment method can be a staged stepped adjustment or a continuous change adjustment, and is specifically set by the operator according to actual needs, and the present application does not make specific limitations on this.

[0076] <GPS testing station 40>

[0077] The GPS testing station 40 is arranged in the GPS testing station and is used to perform GPS testing on the controller 2.

[0078] Reference Figures 9 to 11 As shown in Figure 9 shows a schematic structural diagram of an exemplary GPS testing station in some embodiments of the present application. Figure 10A schematic diagram of an exemplary lifting and transferring unit according to some embodiments of this application is shown. Figure 11 A schematic diagram of an exemplary test placement section according to some embodiments of this application is shown, wherein, Figure 11 (a) is a first schematic diagram of the test placement section. Figure 11 (b) is a second schematic diagram of the test placement section. Specifically, the GPS test station 40 includes a lifting and transfer unit 41, a test placement section 42, a multi-axis gripping unit 43, and a GPS test section 44. The lifting and transfer unit 41 is arranged in the GPS test station and is correspondingly arranged with the conveyor rail 11 in the vertical direction (Z-axis direction). When the controller 2 is conveyed into the GPS test station by the conveyor rail 11, it lifts the controller 2 from the conveying height of the conveyor rail 11 to a preset height and adjusts the controller 2 to the target angle. The lifting and transfer unit 41 includes at least a second mounting part 411, a lifting drive 412, a GPS placement part 413, a second connector 414, and a rotary drive 415. The second mounting part 411 provides an installation reference and structural support for the lifting drive 412 and the rotary drive 415, and defines the movement space of the GPS placement part 413, the second connector 414, and the controller 2 during lifting and rotation. The lifting drive 412 is detachably connected to the second mounting part 411, and its drive end is vertically aligned and at least partially passes through the second mounting part 411, detachably connected to the GPS placement part 413, for driving the GPS placement part 413 to reciprocate along the Z-axis, lifting the controller 2 located in the conveying assembly 10 from the conveying height to the transfer height set by the operator. The GPS placement part 413 is detachably connected to the output end of the lifting drive 412. A rotation adjustment space is formed inside or above the GPS placement unit 413, which carries the rotary drive 415, the second connector 414, and the controller 2, and is lifted and lowered vertically as a whole under the drive of the lifting drive 412, thereby providing structural support for the rotary drive 415, the second connector 414, and the controller 2. One end of the second connector 414 places and carries the controller 2, and the other end of the second connector 414 is rotatably connected to the output end of the rotary drive 415, so that the controller 2 can be angled around the rotation axis set by the operator. The rotary drive 415 is detachably connected to the GPS placement unit 413 and its output end is rotatably connected to the second connector 414, so as to drive the second connector 414 to drive the controller 2 to rotate around the rotation axis set by the operator, thereby adjusting the controller 2 to the target angle preset by the operator.

[0079] The test placement unit 42 is set in the target test area of ​​the GPS test station and is spatially arranged corresponding to the multi-axis gripping unit 43 and one or more GPS test units 44 for placing, positioning, and fixing the controller 2. The test placement unit 42 includes a test quick-change component 421, a test placement component 422, and a test drive component 423. The test quick-change component 421 is set in the target test position of the GPS test station and forms a GPS test space. The test quick-change component 421 allows for quick replacement of test placement components 422 of different specifications without the need for the entire test placement unit 42, to adapt to controllers 2 of different models or different sizes. The test placement component 422 is set on the test quick-change component 421, and its structure can adopt, but is not limited to, plate-shaped tooling, frame-type tooling, or fixtures with cavity structures. The placement structure is specifically set by the operator according to the actual style of each controller 2; the test drive component 423 is set in the GPS test space and is detachably connected to the test placement component 422, and is used to drive the test placement component 422 to move along the direction of one or more GPS test units 44 according to the test dynamic plug-in parameters, so as to plug the test port of the controller 2 into one or more GPS test interfaces 44a of the one or more GPS test units 44; in actual implementation, one or more second distance sensors are also included, which are set on the test quick-change component 421 and arranged circumferentially relative to the test placement component 422, and are used to obtain the relative distance information of the controller 2 placed on the test placement component 422 and to determine the placement status and / or positioning calibration of the controller 2 according to the relative distance information.

[0080] The multi-axis gripping unit 43 is installed within the GPS testing station and is used to grip and transfer the controller 2, adjusted to the target angle, to the target testing position of one or more testing placement units 42, thereby realizing the automated transfer of the controller 2 between the transport unit and the GPS testing station. In this application, the multi-axis gripping unit 43 is exemplaryly configured as a three-axis gantry robot, with one or more mechanical grippers installed at the moving end of the three-axis gantry robot. These mechanical grippers can be electrically driven, pneumatically driven, or hydraulically driven, and are specifically configured by the operator according to the actual transfer requirements of the controller 2.

[0081] The GPS test unit 44 is disposed on the test placement unit 42 and is provided with one or more GPS test interfaces 44a, which are used to connect to the test port of the controller 2 through the one or more GPS test interfaces 44a and perform GPS tests on the controller 2 according to preset test parameters. Specifically, the GPS testing unit 44 includes a GPS testing interface 44a and a testing module. The GPS testing interface 44a is used to achieve physical and electrical connection with the test port of the controller 2. Its structure can adopt a test probe, a plug-in connector, a flexible pin, or a combination thereof. In the exemplary embodiment of this application, the GPS testing interface 44a adopts a plug-in connector to accommodate small deviations in the position tolerance or height direction of the test port of the controller 2, thereby improving the plug-in safety. The testing module is electrically connected to the GPS testing interface 44a and is used to send test instructions to the controller 2 according to preset test parameters after plugging in and to receive test data fed back by the controller 2. The testing module includes at least a GPS positioning signal simulator, a static locator, a GPS positioning signal detector, etc. The preset test parameters include at least one or more of the following: test frequency band, signal acquisition duration, signal strength threshold, positioning accuracy threshold, and timing deviation threshold. The specific parameters are set by the operator according to the model of the controller 2, the application scenario, or the quality standard.

[0082] During GPS testing, the test module triggers the controller 2 to enter GPS test mode through the GPS test interface 44a, and calls the GPS test data or test instruction set matched with the controller 2 to obtain test results such as the controller 2's positioning status information, number of satellites searched, signal-to-noise ratio, and positioning stability.

[0083] In some examples of this application, the dynamic insertion parameters can dynamically adjust the actual insertion pressure, insertion speed, and insertion depth according to different test time periods, thereby changing the actual insertion pressure and insertion depth applied to the test port of the controller 2 by one or more GPS test interfaces 44a. The test time period includes at least a pre-insertion stage, a insertion stage, and a test stage, each stage being executed sequentially under the unified scheduling of the control unit and corresponding to different insertion control strategies. Specifically, in the pre-insertion stage, a small pre-pressure drives the test placement component 422 to move the test port of the controller 2 to engage with one or more GPS test interfaces. The GPS test interface 44a of the test unit 44 is in contact, keeping the test port aligned with the GPS test interface 44a. During the test insertion phase, the driving force is gradually increased to the set pressure value according to the insertion requirements, so as to correctly insert the test port and the GPS test interface 44a into the corresponding insertion depth, preventing the controller 2 from being displaced due to the driving force during the insertion process. During the GPS test phase, the insertion pressure value is maintained or adjusted to keep the GPS test interface 44a fixed in the test port and at the corresponding insertion depth throughout the test process, so as to stabilize the electrical connection during the test process and avoid test failure due to vibration or poor contact.

[0084] The dynamic adjustment can be automatically executed according to the preset test procedure. By outputting corresponding control signals to the test drive unit 423, the output stroke, output pressure and holding time of the test drive unit 423 are changed, thereby realizing the real-time adjustment of the pressure value and holding time applied to the test placement unit 422. The pressure adjustment method can be a staged step adjustment or a continuous change adjustment, which can be set by the operator according to the actual needs. This application does not make specific limitations on this.

[0085] <Power-on Test Station 50>

[0086] The power-on test station 50 is set up at the power-on test station and is used to perform power-on tests on the controller 2.

[0087] refer to Figure 12 and Figure 13 As shown, Figure 12 This illustration shows a schematic diagram of an exemplary independent setup structure for a power-on test station, representing some embodiments of this application. Figure 13 A partial structural schematic diagram of an exemplary power-on test station according to some embodiments of this application is shown. Specifically, the power-on test station 50 includes a power-on test unit 51, a multi-axis displacement unit 52, an image test unit 53, and an image acquisition unit 54.

[0088] The power-on testing unit 51 is located at the power-on testing station and has one or more power-on testing spaces. It is used to place, position, and fix the controller 2 during the power-on testing process, thereby providing a testing environment for subsequent power-on, image acquisition, and test judgment. Specifically, the one or more power-on testing units 51 include a power-on fixture 511, a fixing part 512, and a testing module 513. The power-on fixture 511 is located in the target testing area of ​​the power-on testing station and forms one or more power-on testing spaces within it for placing the controller 2. The structural dimensions of the power-on testing spaces match the external dimensions of the controller 2, defining the placement position and orientation of the controller 2 during the testing process. The fixing part 512 is located on the power-on fixture 511, and its fixing end is at least partially along the height of the power-on fixture 511. The test module 513 is arranged in a 2-degree direction and is used to apply a limiting force to fix the controller 2 after it has been placed in the test space. The test module 513 is set on the power-on fixture 511 and arranged in parallel with the test space. The test module 513 is detachably connected to one or more power-on test interfaces. After the controller 2 has been placed and fixed, it provides the power signal and test signal required for power-on to the controller 2, thereby performing the power-on test operation of the controller 2. Specifically, the test module 513 can be replaced or adjusted according to the interface form of different models of controller 2.

[0089] The multi-axis displacement unit 52 is installed in the power-on test station and its moving end is detachably connected to one or more image acquisition units 54. It is used to drive one or more image acquisition units 54 to perform multi-degree-of-freedom cooperative motion in multiple directions according to a preset acquisition trajectory, thereby realizing the power-on test operation of the controller 2. In this application, the multi-axis displacement unit 52 is exemplarily referred to as a three-axis gantry robot. The preset acquisition trajectory is set by the operator according to the structural characteristics of each controller 2 and its corresponding target acquisition point. During debugging or model change, the operator can set the motion parameters of the multi-axis displacement unit 52 through the control panel or the upper control system to generate an acquisition motion trajectory that matches the controller 2.

[0090] The one or more image testing units 53 are installed in the power-on test station to display one or more test image data, so that operators can observe and judge the power-on status, display screen and image output of the controller 2. In actual implementation, the one or more image testing units 53 can be set in the form of a display screen, such as an LCD screen, industrial display screen or touch screen, to display the test image data transmitted by the image acquisition unit 54 in real time or near real time. When multiple image testing units 53 are set, the multiple image testing units 53 can respectively display test image data corresponding to different test spaces, different controllers 2 or different shooting angles to support parallel power-on testing or multi-view image comparison.

[0091] In some examples of this application, the image testing unit 53 can be communicatively connected to a target terminal set by the operator, and is used to assist in judging the test image data according to the judgment rules set by the operator while displaying the test image data, thereby providing a basis for whether the controller 2 passes the power-on test; wherein, the target terminal can be at least one of a smartphone, desktop computer, tablet computer, laptop computer and industrial control computer.

[0092] The image acquisition unit 54 is located at the moving end of the multi-axis displacement unit 52 and is electrically connected to the controller 2 and the image testing unit 53 respectively. It is used to move synchronously with the moving end of the multi-axis displacement unit 52 and acquire test image data within a preset range of the image testing unit 53 for power-on test judgment according to preset shooting parameters. It also transmits the test image data to the target terminal in real time to complete the power-on test of the controller 2. The preset range is set by the operator according to the actual power-on test requirements and the movement limit of the multi-axis displacement unit 52 and the acquisition limit of the image acquisition unit 54.

[0093] The one or more image acquisition units 54 can be camera devices that match the actual use of the controller 2, such as vehicle cameras, industrial cameras or other image acquisition devices. By using image acquisition units 54 that are consistent with or similar to the actual application scenario, the image output effect of the controller 2 in the actual use state can be more realistically reflected, thereby improving the power-on test results. Furthermore, the test image data acquired by the image acquisition unit 54 can be transmitted in real time to the target terminal set by the operator via wired or wireless means for display, test judgment, storage, comparison and subsequent quality traceability.

[0094] Therefore, for reference Figures 1 to 13 As shown. The control method of the controller manufacturing system 1 of this application includes:

[0095] The conveying drive unit 12 drives the conveying rail 11 to transport the assembly parts to the target transfer fixture 13 according to the preset conveying sequence, thereby forming the assembly to be assembled. Then, the lifting unit 15 drives the conveying part 14 to lift the target transfer fixture 13 and transports it to the upper line station through the transportation part. Then, the conveying rail 11 transports the assembly to be assembled from the upper line station to the dispensing assembly station.

[0096] When the component to be assembled arrives at the dispensing assembly station, the conveyor drive 12 drives the conveyor rail 11 to pause and place the component at the dispensing assembly station. Then, the fourth drive 224 first drives the third conveyor 222 to rise along the Z-axis to a preset height, so that the conveying surface of the third conveyor 222 is at the same height or higher than the conveying surface of the second conveyor 211. Then, the third drive 223 drives the third conveyor 222 to run according to the set conveying parameters, transferring the component to be assembled laterally from the conveyor rail 11 to the second conveyor 211. After the component to be assembled is completely transferred to the second conveyor 211, the third drive 223 stops running. Then, the fourth drive 224 drives the third conveyor 222 to fall back to the initial position along the Z-axis. The conveyor drive 12 drives the conveyor rail 11 to run again, so that the conveyor rail 11 is again in a passable state, thereby reserving space for subsequent continuous conveying and realizing the decoupling of the dispensing assembly station from the manufacturing system cycle.

[0097] After the component to be assembled is transferred to the second conveyor 211, the second drive 212 drives the second conveyor 211 to run according to the set conveying parameters, conveying the component to be assembled to the target dispensing position. After the component to be assembled reaches the target dispensing position, the second drive 212 stops driving, and the second conveyor 211 remains stationary, thereby stably positioning the component to be assembled at the target dispensing position.

[0098] After the component to be assembled is located at the target dispensing position and dispensing is required, a preset dispensing trajectory matching the component to be assembled is invoked. The multi-axis control unit 23 then performs coordinated motion according to the preset dispensing trajectory, causing the dispensing unit 24 to move along a predetermined path in three-dimensional space (i.e., the spatial range of the first, second, and third directions) and complete the dispensing of adhesive at a set height and position. During the adhesive dispensing process, the dispensing container, under the action of a control signal, outputs adhesive according to the preset supply parameters corresponding to the current dispensing trajectory segment. The adhesive enters the dispensing head through the supply pipeline, and when the dispensing unit 24 reaches the corresponding target dispensing point, the dispensing head begins dispensing adhesive, coating the target dispensing point. Dispensing stops when the dispensing unit 24 leaves the target dispensing point, thus achieving synchronous matching between the dispensing trajectory and the supply process, avoiding stringing, adhesive buildup, or adhesive shortages. After completing the dispensing operation at all target dispensing points, the dispensing container stops supplying adhesive, and the dispensing unit 24 moves back to its initial position with the multi-axis control unit 23, thereby forming the assembled product.

[0099] And / or, after the component to be assembled is located at the target dispensing position and assembly is required, a preset assembly trajectory matching the component to be assembled is invoked. The assembly motion unit 25 then performs coordinated motion according to the preset assembly trajectory, causing the assembly part 26 to move along a predetermined path in three-dimensional space (i.e., the spatial range of the first direction, the second direction, and the third direction) and assemble the preset fasteners to the target assembly point of the component to be assembled according to the preset assembly parameters at the set height and position. The feeding part 27 provides a preset quantity and type of fasteners matching the requirements of the component to be assembled in real time. After the dispensing operation of all target assembly points is completed, the feeding part 27 stops, and the assembly part 26 moves back to the initial position with the assembly motion unit 25, thereby forming an assembled product.

[0100] Once the assembled product is formed, the second drive unit 212 restarts, driving the second conveyor unit 211 to transport the assembled product to the conveyor rail 11, which then transports it to the next programming station. This completes the dispensing and / or assembly process for a single component to be assembled, and the process begins the next production cycle.

[0101] When the assembled product arrives at the programming station, the first distance sensor 312 acquires the relative distance information between itself and the area of ​​the placement fixture 311 in real time. Based on this relative distance information, it determines whether the assembled product exists in the limiting space of the placement fixture 311. If the assembled product is found in the limiting space, it further determines whether the assembled product is within the set placement position and posture range based on the relative distance information. When the determination result meets the set placement position and posture range, subsequent limiting fixation and programming insertion operations are allowed to be performed. When the determination result does not meet the set placement position and posture range, an abnormal prompt is fed back or the programming process is prohibited.

[0102] When the target programming controller determines that the placement position and posture range are met, the pre-programming insertion stage begins. At this time, the pre-pressure drive 323 drives the connected pre-pressure limiting member 322 towards the assembled product with a small first pre-pressure, bringing the pre-pressure head into contact with the assembled product and maintaining it in a preliminary limiting state. Then, the insertion drive 343 drives the connected programming sealing member 342 towards the assembled product with a small first driving force, bringing one or more programming interfaces of the connected programmer into contact with the programming port of the assembled product, thus entering the programming insertion stage. During the programming insertion stage, the pre-pressure drive 323 gradually increases the pre-pressure to a second pre-pressure according to the insertion requirements, thereby securing the assembled product within the limiting space and preventing displacement due to insertion force during insertion. Simultaneously, the insertion drive 343 gradually increases the driving force to a second driving force according to the insertion requirements, completing the insertion of one or more programming interfaces with the programming port of the assembled product, thus entering the data writing stage. During the data writing phase, the programmer uses one or more programming interfaces to program the target data matching the assembled product according to preset programming voltage, programming current, communication rate, programming sequence, and verification method. Simultaneously, based on the production cycle information set by the operator, the pre-pressure drive component 323 is maintained or adjusted to the third pre-pressure, keeping the assembled product in a fixed state throughout the programming process. Furthermore, based on the production cycle information set by the operator, the insertion drive component 343 is maintained or adjusted to the third insertion driving force, ensuring the programming interface remains fixed to the programming port and at the appropriate insertion depth throughout the programming process, thus stabilizing the electrical connection and preventing programming failure due to vibration or poor contact. After successful programming, controller 2 is formed and sequentially transferred to the GPS test station and the power-on test station. If programming fails, the component is re-inserted and programmed, or the failed assembled product is transferred to the next production cycle for rework, or it is directly unloaded and programming failure information is reported.

[0103] When the controller 2 reaches the GPS testing station, the lifting drive 412 first drives the GPS placement part 413 to rise along the Z-axis, lifting the controller 2 located on the conveyor rail 11 from the conveying height to the transfer height set by the operator. Then, the rotation drive 415 drives the second connecting part 414 according to the set rotation parameters, causing the controller 2 to rotate around the rotation axis set by the operator to the target angle. At this time, the GPS testing equipment enters the gripping and transfer state, thereby calling the gripping and transfer trajectory matching the controller 2. At this time, the multi-axis gripping unit 43 moves according to the gripping and transfer trajectory to grip the controller 2 and release it into the testing placement part 422. After the controller 2 is completely transferred, the rotation drive 415 drives the second connecting part 414 to rotate and reset, and the lifting drive 412 drives the GPS placement part 413 to fall back to the initial position along the Z-axis, controlling the conveyor rail 11 to be in a passable state again, thereby reserving space for the continuous conveying of the controller 2 and realizing the decoupling of the GPS testing station from the production line cycle.

[0104] After the controller 2 is placed within the limiting space of the test placement piece 422, it enters the pre-test insertion stage. The test dynamic insertion parameters matching the controller 2 are called. The test drive piece 423 drives the connected test placement piece 422 with the first driving force of the corresponding time period, moving the controller 2 towards one or more GPS test units 44. The test port of the controller 2 is aligned with the GPS test interface 44a of one or more GPS test units 44 before insertion. After correct alignment, the test drive piece 423 drives the connected test placement piece 422 with the second driving force of the corresponding time period, moving the controller 2 towards one or more GPS test units 44. The test port of the controller 2 is correctly inserted into the GPS test interface 44a of one or more GPS test units 44 and enters the corresponding insertion depth, entering the GPS test stage.

[0105] During the GPS testing phase, one or more GPS testing units 44 call up GPS test data or test instruction sets that match the controller 2 according to preset test parameters to obtain test results such as the positioning status information, number of satellite searches, signal-to-noise ratio, and positioning stability of the controller 2. At the same time, they obtain the relative distance information of the controller 2 and correct the third driving force and the third insertion force in real time based on the real-time relative distance information. The second driving component 212 maintains or adjusts to the corresponding third driving force in real time so that the GPS test interface 44a remains fixed in the insertion with the test port and the corresponding insertion depth throughout the entire test process.

[0106] When the controller 2 arrives at the power-on test station, it is determined whether the controller 2 is placed in the power-on test space formed by the power-on fixture 511 and is in the set placement position and posture range. When the determination result meets the set placement position and posture range, subsequent plug-in and power-on test operations are allowed to be executed; when the determination result does not meet the set placement position and posture range, an abnormal prompt is fed back or the power-on test process is prohibited.

[0107] After the controller 2 determines that the placement position and attitude range are met, it automatically or by notifying the operator to manually operate the drive test module 513 to move towards the correctly placed controller 2, connecting one or more power-on test interfaces to the test ports of the controller 2, thus completing the power-on power supply connection before power-on testing. Then, through one or more power-on test interfaces, power-on test data matching its model or configuration is imported into the controller 2 according to preset test parameters to perform power-on operation on the controller 2 and put it into power-on test state. After the controller 2 enters power-on test state, the preset acquisition trajectory matching the controller 2 is called. At this time, the multi-axis displacement unit 52 moves according to the preset acquisition trajectory. The track performs coordinated motion, causing one or more image acquisition units 54 to move along a predetermined path in three-dimensional space (i.e., the spatial range of the first direction, the second direction, and the third direction) and complete the acquisition of test image data displayed by the image test unit 53 at a set position and angle; wherein, during the acquisition of test image data, one or more image acquisition units 54 transmit real-time test image data to the target terminal for display, so that the operator can observe and judge the power-on status, display screen, and image output of the controller 2; after completing the acquisition of images at all target positions, one or more image acquisition units 54 move back to the initial position with the multi-axis displacement unit 52.

[0108] During GPS testing or power-on testing, it is determined whether controller 2 has passed the corresponding GPS test or power-on test. If so, controller 2 that has passed the test is marked as qualified and labeling and unloading operations are performed. If either test fails, controller 2 that has failed the test is marked as unqualified and corresponding test failure information is fed back. The operator then uses handling equipment or conveyor rail 11 to transport the unqualified workstation.

[0109] The GPS test involves adjusting at least the correct display of positioning status information, the number of satellites searched, the signal-to-noise ratio, and positioning stability. The power-on test requires at least the controller 2 to start normally, the display screen to be complete, and no abnormal display.

[0110] refer to Figure 14 As shown, Figure 14A schematic diagram of an exemplary plasma processing station according to some embodiments of this application is shown. In some embodiments of this application, the conveyor rail 11 is further provided with a plasma processing station, which is located upstream of a single dispensing assembly station or between multiple dispensing assembly stations; thus, the controller manufacturing system 1 also includes a plasma processing station 60, which is located at the plasma processing station and is used to perform plasma surface treatment on the components to be assembled.

[0111] Specifically, the plasma processing station 60 includes a processing placement section 61 and a plasma generating section 62. The processing placement section 61 is disposed within the plasma processing station and has a processing space formed therein for placing, positioning, and supporting the components to be assembled. The processing placement section 61 can adopt a tooling structure with internal cavities, such as a tray-type tooling, a frame-type tooling, or a cavity-type fixture, and its structural dimensions match the external dimensions of the components to be assembled, thereby limiting the positional displacement of the components to be assembled during the plasma processing. The plasma generating section 62 is disposed within the plasma processing station and is arranged correspondingly to the processing space of the processing placement section 61, for generating plasma under energized and ventilated conditions, thereby performing surface activation treatment on the target area of ​​the components to be assembled within the processing space.

[0112] In the actual implementation of this application, the plasma generating unit 62 includes a plasma nozzle, a high-frequency power module, and a working gas supply assembly. The plasma nozzle is used to directionally spray plasma to the target area of ​​the component to be assembled. The high-frequency power module is used to provide the plasma nozzle with the excitation power required to generate plasma. The working gas supply assembly is used to provide the plasma nozzle with processing gas. In the actual implementation, the processing gas can be air, nitrogen, argon, or a combination thereof. The arrangement structure of the plasma transmitting unit in this application is not limited to these.

[0113] When the components to be assembled are transported to the plasma treatment station by the conveyor rail 11, one or more plasma treatment parameters are selected according to the model or process requirements of the components to be assembled, including the matching treatment power parameters, treatment time parameters, treatment distance parameters between the nozzle and the components to be assembled, treatment trajectory parameters, treatment gas type and flow rate parameters. In this way, plasma surface treatment is performed on the target area of ​​the components to be assembled, thereby removing contaminants from the surface of the components to be assembled and increasing their surface energy. This enhances the adhesive adhesion of the components that have already undergone partial dispensing assembly, and reduces the risk of dispensing detachment, incomplete adhesion and rework.

[0114] refer to Figure 15 As shown, Figure 15A schematic diagram of an exemplary vibration testing station according to some embodiments of this application is shown. In some embodiments of this application, the conveyor rail 11 is further provided with a vibration testing station, which is located downstream of the dispensing assembly station; thus, the controller manufacturing system 1 also includes a vibration testing station 70, which is located at the vibration testing station and is used to perform vibration testing on the assembled product.

[0115] Specifically, the vibration testing station 70 includes a support unit 71, a vibration excitation unit 72, and a clamping unit 73. The support unit 71 is located within the vibration testing station and is used to support and carry the assembled product to be tested. The vibration support unit 71 adopts a rigid testing platform and is equipped with an installation structure for docking with the transfer fixture 13 to limit the displacement or tilting of the assembled product in the non-test direction during vibration testing. The vibration excitation unit 72 is connected to the vibration support unit 71 and is used to apply vibration excitation to the assembled product located on the support unit 71 according to preset vibration excitation parameters. The vibration excitation unit 72 can adopt at least one of an electric vibrator, an electromagnetic vibrator, and an eccentric wheel drive structure, so as to apply periodic or random vibration excitation to the support unit 71 according to the preset vibration excitation parameters during vibration testing to simulate the vibration conditions of the assembled product during transportation, installation, or use. The clamping part 73 is disposed on the bearing part 71 and is used to position and fix the assembled product to be tested. The clamping part 73 includes one or more adjustable clamping members, whose clamping position and clamping force are adjusted according to the external dimensions and structural characteristics of the assembled product, so as to ensure the vibration transmission effect while avoiding structural damage to the assembled product.

[0116] The preset vibration excitation parameters include at least one of the following: vibration frequency parameter, vibration amplitude parameter, vibration acceleration parameter, vibration duration parameter, and vibration waveform type parameter.

[0117] In the actual implementation of this application, during vibration testing, the working state of the vibration excitation unit 72 is controlled according to preset vibration excitation parameters, and the vibration frequency, amplitude, and duration during the vibration test are monitored to record the test data of the assembled product during the vibration test. After the vibration test is completed, based on the collected test data, it is determined whether the assembled product meets the standards set by the operator. When the test result meets the preset standard, the assembled product is transferred to the next workstation. When the test result does not meet the preset standard, the assembled product is marked as a vibration test defective product, and the corresponding test abnormality information is fed back to the target terminal set by the operator, thereby performing rework or unloading. Thus, by using vibration testing, assembled products with structural abnormalities can be screened out in advance before GPS function testing and power-on testing, thereby reducing the probability of abnormalities in subsequent processes.

[0118] In some examples of this application, the vibration testing station 70 can perform vibration tests on the entire area of ​​the assembled product. For example, the assembled product can be fixed to the load-bearing part 71, and the vibration excitation part 72 can apply a pre-set vibration excitation with a predetermined direction, frequency, amplitude, and duration to the assembled product. It can also perform vibration tests on local areas of the assembled product, such as performing fixed-point or zoned vibration on a part of the product's shell, interface area, or area where functional modules are located. Furthermore, it can perform vibration tests on the connection points or fastening points of the assembled product. When performing vibration tests on the assembled product, the vibration testing station 70 can use the same vibration excitation parameters to perform a uniform vibration test on all load-bearing parts 71, or it can set independent vibration excitation parameters for different test areas or different structural characteristics to apply corresponding vibration loads to each test area separately. Simultaneously, it can use fixed vibration excitation parameters for continuous vibration testing, or it can use phased-changing vibration excitation parameters, such as gradually adjusting the vibration direction, increasing or gradually decreasing the vibration frequency, vibration amplitude, or vibration duration according to a preset test procedure, to simulate the vibration environment under different working conditions or different usage stages.

[0119] In some embodiments of this application, the conveyor rail 11 is further provided with an airtightness testing station, which is located downstream of the dispensing assembly station, or upstream or downstream of the vibration testing station; thus, the controller manufacturing system 1 also includes an airtightness testing station 80, which is located at the airtightness testing station and is used to perform airtightness testing on the assembled product.

[0120] Specifically, the airtightness testing station 80 includes a sealing placement section, an air supply or exhaust unit, and an airtightness instrument. The sealing placement section is located within the airtightness testing station and is used to apply a sealing clamping force to the assembled product during the airtightness test to create an airtight space. The sealing placement section employs a sealing container, a sealing ring, and a container drive component. The sealing ring is located in the contact area between the sealing container and the assembled product to form an airtight space under pressure. The container drive component can be any of a cylinder, an electric push rod, or a motor-driven structure to drive the sealing container towards the assembled product to achieve sealing clamping. The air supply or exhaust unit is connected to the sealed space and is used to introduce test gas into the sealed space according to preset airtightness test parameters and exhaust the gas after the test. The detection end of the airtightness instrument is located in the air supply pipeline or the sealed space and is used to detect airtightness data during the airtightness test.

[0121] The preset airtightness test parameters include at least one of the following: test gas type parameter, target test pressure parameter, pressure holding time parameter, pressure decay threshold parameter, and leakage rate threshold parameter.

[0122] In actual implementation, during the airtightness test, the control sealing placement unit clamps the assembled product to form an airtight space, and controls the air supply and exhaust units to introduce test gas into the sealed space until the pressure reaches the preset test pressure. Within the set test time, based on the airtightness data collected by the airtightness instrument and the airtightness judgment criteria set by the operator, it is determined whether the assembled product passes the airtightness test. When the assembled product passes the airtightness test, it is transferred to the next workstation; when the assembled product fails the airtightness test, it is marked as an airtightness test defective product, and the corresponding leakage location or pressure abnormality information is fed back to the target terminal set by the operator for subsequent rework or unloading. Therefore, airtightness testing enables timely detection of sealing defects during the manufacturing process and prevents defective products from flowing into high-cost processes such as programming and functional testing.

[0123] refer to Figure 16 As shown, Figure 16 A schematic diagram of an exemplary aging test station independently configured according to some embodiments of this application is shown. In some embodiments of this application, the conveyor rail 11 is further provided with an aging test station, which is located upstream of the GPS test station; thus, the controller manufacturing system 1 also includes an aging test station 90, which is located at the aging test station and is used to perform aging tests on the controller 2 according to aging test parameters.

[0124] Specifically, the aging test station 90 includes a test chamber 91 and an environment simulation unit 92. The test chamber 91 is set inside the aging test station and is used to place, position, and fix one or more controllers 2 to be aged. The environment simulation unit 92 is set inside the test chamber 91 and is used to perform aging tests on the controllers 2 inside the test chamber 91 according to the aging test parameters during the aging test. The environment simulation unit 92 includes a temperature regulation unit, a humidity regulation unit, and a wind force regulation unit, so as to adjust the temperature, humidity, or airflow conditions inside the aging placement unit according to the aging test parameters, so as to simulate the aging environment of the controllers 2 in actual use, such as high temperature, low temperature, high humidity, or temperature and humidity cycle.

[0125] The aging test parameters include aging test temperature, aging test humidity, aging test time, power supply voltage, current, load strength, and anomaly judgment threshold.

[0126] In the actual implementation of this application, during the aging test, the aging test process is initiated according to the aging test parameters, and the environmental simulation unit 92 is controlled to establish and maintain relevant environmental parameters. At the same time, the controller 2 is continuously powered and loaded, and the operating status data of the controller 2 is continuously received within the preset aging time. When an abnormal operating state of the controller 2 is detected, the abnormal information is recorded and the aging test process is stopped or adjusted. Thus, after the aging test is completed, the operating status data is used to determine whether the controller 2 has passed the aging test. When the controller 2 passes the aging test, it is transferred to the GPS test station. When the controller 2 fails the aging test, it is marked as an aging test defective product, and the abnormality type and corresponding environmental parameters are fed back to the target terminal set by the operator for subsequent rework or unloading. Therefore, through the aging test, controllers 2 with potential early failures can be screened out in advance, and the cost of ineffective subsequent tests can be reduced.

[0127] In some embodiments of this application, the plasma processing station 60, vibration testing station 70, airtightness testing station 80, and aging testing station 90, or any one or more of the stations in the above embodiments such as programming station 30, GPS testing station 40, and power-on testing station 50, can either be a sub-station in the controller manufacturing system 1 and integrated with the conveying component 10 on the same manufacturing line, participating in the controller 2 manufacturing process according to the set process sequence; or they can be an auxiliary independent station of the controller manufacturing system 1, set separately from the manufacturing line.

[0128] Specifically, when the plasma processing station 60, vibration testing station 70, airtightness testing station 80, aging testing station 90, programming station 30, GPS testing station 40 and / or power-on testing station 50 are set up as substations, they are configured to automatically connect with the preceding and following stations via the conveying component 10 to achieve automatic transfer and testing of the controller 2 during continuous production; when set up as an auxiliary independent station, they are configured to interface with the controller manufacturing system 1 via manual or auxiliary conveying devices for performing supplementary processing, sampling tests and other operations on specific batches of controllers 2.

[0129] In some embodiments of this application, a workstation blocking unit is also included. This workstation blocking unit is respectively set in the dispensing assembly workstation, programming workstation, GPS testing workstation, power-on testing workstation, plasma treatment workstation, vibration testing workstation, airtightness testing workstation, and aging testing workstation areas. It is used to block the target component when it arrives at the corresponding workstation and to cancel the blocking after the target component is transferred or the corresponding operation is completed, so that the conveyor rail 11 can resume its passage state, thereby realizing the connection between the conveying cycle of each workstation and the conveyor rail 11.

[0130] This application also relates to a controller 2, which is manufactured by the controller manufacturing system 1 described in any of the above embodiments, or manufactured by operating the controller manufacturing system 1 described in any of the above embodiments using the above control method.

[0131] Other embodiments of this application will readily conceive of by those skilled in the art upon consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein. The specification and embodiments are to be considered exemplary only, and this application is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope.

Claims

1. A controller manufacturing system, characterized by, include: A conveying assembly configured to carry and convey assembly parts, assembled products and controllers, wherein the conveying assembly conveys assembly parts in a preset conveying sequence at a loading station to form an assembly to be assembled. One or more dispensing and assembly stations are configured to dispense and / or assemble the components to be assembled to form an assembled product, and to transfer the assembled product to the programming station via the conveying component. The programming station is configured to program the assembled product to form a controller, and to transfer the controller sequentially to the GPS test station and the power-on test station via the transport component. A GPS test station is configured to perform GPS tests on the controller; and... A power-on test station is configured to perform power-on tests on the controller; wherein... Controllers that pass both GPS and power-on tests are marked as qualified and are labeled and unloaded. Controllers that fail either test are marked as unqualified and are given corresponding test failure information.

2. The manufacturing system of claim 1, wherein, The conveying assembly includes: A conveyor rail is configured to carry and transport assembly parts, assembled products, and controllers; wherein the conveyor rail is divided into at least one or more dispensing assembly stations, programming stations, GPS testing stations, and power-on testing stations. One or more conveying drive components are connected to the conveyor rail drive and configured to drive the conveyor rail to run according to preset conveying parameters; One or more transfer fixtures are disposed on the conveyor rail and configured to carry and fix the assembly parts, assembled products or controllers to be conveyed; A conveying unit, configured to load assembly parts into the transfer tooling according to a preset conveying sequence, and to unload or rework defective products; and... A lifting unit is disposed at at least one end of the conveyor rail and detachably connected to the conveying section, and is configured to drive the conveying section to perform lifting reciprocating motion according to preset lifting parameters.

3. The manufacturing system of claim 2, wherein, The conveying unit includes: One or more first conveying components, disposed at the moving end of the lifting unit, are configured to perform loading or unloading operations on the transfer tooling; wherein, when there are multiple first conveying components, the multiple first conveying components are connected by one or more drive shafts; and, A first drive unit, which is connected to the one or more first conveyors, is configured to drive the one or more first conveyors to operate according to preset transfer parameters.

4. The manufacturing system according to claim 2 or 3, characterized by The lifting unit includes: A lifting platform is provided at both ends of the conveyor rail and is detachably connected to the conveying unit; The lifting drive component is connected to the lifting platform via a first connector and is configured to drive the lifting platform to perform lifting and reciprocating motion of the conveying unit according to preset lifting parameters.

5. The manufacturing system according to claim 1 or 2, characterized by The one or more dispensing assembly stations include: The dispensing and conveying unit is located within the dispensing and assembly station of the conveying assembly and is configured to convey the assembly to be assembled and position it at the target dispensing position of the dispensing and assembly station. A lifting conveying unit, which is disposed within the conveying assembly and arranged parallel to the dispensing conveying section, is configured to rise and transfer the assembly to the dispensing conveying section when the component to be assembled enters the dispensing assembly station. A multi-axis control unit, which is located within the dispensing assembly station, is configured to perform multi-degree-of-freedom motion according to a preset dispensing trajectory; The dispensing unit is located at the motion end of the multi-axis control unit and stores the adhesive to be used with the component to be assembled. It is configured to move synchronously with the motion end of the multi-axis control unit and apply the adhesive to the target dispensing point of the component to be assembled according to the preset dispensing parameters, so as to complete the dispensing operation of the component to be assembled. An assembly motion unit, which is disposed within the dispensing assembly station, is configured to provide movement in multiple directions; An assembly unit, disposed at the moving end of the assembly motion unit and equipped with an assembly head, is configured to move synchronously with the moving end of the assembly motion unit and assemble preset fasteners to the target assembly points of the component to be assembled according to preset assembly parameters, thereby completing the assembly operation of the component to be assembled; and, The feeding unit, located within the dispensing assembly station, is configured to supply a preset quantity and type of fasteners to the assembly unit within a single production cycle.

6. The manufacturing system according to claim 1 or 2, characterized by, The burning station includes: The placement section, which is located within the burning station of the conveying component and forms one or more limiting spaces, is configured to place and position the assembled product; The limiting part is set within the burning station and is configured to apply a limiting force with dynamic pre-compression parameters to the assembled product within the limiting space; A programming unit, disposed within the programming station, is configured to program target data matching the assembled product to the product via one or more programming interfaces according to preset programming parameters; and... A programming sealing part is disposed in the programming station and arranged in parallel with the placement part. The moving end of the programming sealing part is connected to the one or more programming interfaces and is configured to drive the one or more programming interfaces to move in a preset direction and plug into the programming port of the assembled product according to the programming dynamic plugging parameters.

7. The manufacturing system according to claim 1 or 2, characterized by, The GPS testing station includes: The lifting and transfer unit is installed in the GPS test station of the conveying component and is configured to lift the controller to a preset height and adjust it to the target angle when the controller enters the GPS test station; The test placement unit, which is set in the target test area of ​​the GPS test station, is configured to place, locate, and fix the controller. A multi-axis grasping unit, disposed within the GPS test station, is configured to grasp and transfer a controller adjusted to a target angle to a target test position within the one or more test placement units; and The GPS testing unit is disposed on the test placement unit and has one or more GPS testing interfaces. It is configured to be plugged into the test port of the controller through the one or more GPS testing interfaces and to perform GPS testing on the controller according to preset test parameters.

8. The manufacturing system according to claim 1 or 2, characterized by, The power-on test station includes: The power-on testing unit is located at the power-on testing station of the conveying component and is provided with one or more power-on testing spaces and power-on testing interfaces. It is configured to place, position and fix the controller, and to plug into the test port of the controller through the one or more power-on testing interfaces. A multi-axis displacement unit is installed in the power-on test station and configured to perform multi-degree-of-freedom motion according to a preset acquisition trajectory; An image testing unit, disposed within the power-on testing station, is configured to display one or more test image data; and, An image acquisition unit is disposed at the moving end of the multi-axis displacement unit and electrically connected to the controller and the image testing unit respectively. It is configured to move synchronously with the moving end of the multi-axis displacement unit and acquire test image data of the image testing unit according to preset shooting parameters, and transmit the test image data to the target terminal in real time, thereby completing the power-on test of the controller.

9. The manufacturing system according to claim 1 or 2, characterized by, Also includes: An airtightness testing station, located downstream of the dispensing assembly station, is configured to perform airtightness testing on the assembled product. And / or, A vibration testing station, located downstream of the dispensing assembly station, is configured to perform vibration testing on the assembled products; wherein... The assembled products that pass the airtightness test and / or vibration test are transferred to the burning station via the conveyor assembly, while the assembled products that fail either test are transferred to the next production cycle for rework via the conveyor assembly.

10. The manufacturing system of claim 1, wherein, Also includes: A plasma treatment station, located upstream of a single dispensing assembly station or between multiple dispensing assembly stations, is configured to perform plasma surface treatment on the components to be assembled.

11. A control method for using the manufacturing system according to any one of claims 1 to 10, characterized by, The method includes: The assembly parts of the controller to be processed are conveyed in a preset conveying sequence to form an assembly to be assembled, and the assembly to be assembled is conveyed from the loading station to the dispensing assembly station; When the component to be assembled arrives at the dispensing assembly station, it is transferred to the target dispensing position of the dispensing assembly station. Then, according to the preset dispensing trajectory, the preset adhesive is applied to the target dispensing point of the component to be assembled according to the preset dispensing parameters, and / or, according to the preset assembly trajectory, the preset fasteners are assembled to the target assembly point of the component to be assembled according to the preset assembly parameters, thereby forming an assembled product and transferring the assembled product to the programming station. When the assembled product arrives at the programming station, it is transferred to the limited space of the programming station. After the assembled product is detected to be correctly placed, a limiting force is applied to the assembled product in the limited space according to the dynamic pre-pressure parameters. According to the programming dynamic plug-in parameters, one or more programming interfaces are plugged into the programming port of the assembled product. The target data matching the product is programmed into the assembled product through the one or more programming interfaces according to the preset programming parameters, thereby forming a controller. The controller is then sequentially transferred to the GPS test station and the power-on test station. When the controller arrives at the GPS test station, it is lifted to a preset height and adjusted to the target angle, then moved to the target test position of the GPS test station. According to the programmed dynamic plug-in parameters, the test port of the controller is driven to plug into one or more GPS test interfaces. Then, according to the preset test parameters, the controller calls the GPS test data that matches it to perform GPS test. Once the controller arrives at the power-on test station, it is transferred to the power-on test space of the power-on test station. Power-on test data matching the controller is imported into the controller via the power-on test interface according to preset test parameters. Simultaneously, test image data from the image test unit is acquired according to preset acquisition trajectory and preset shooting parameters, and the test image data is transmitted in real time to the target terminal for judgment. Controllers that pass the GPS test and power-on test are marked as qualified and labeled and unloaded. Controllers that fail either test are marked as unqualified and the corresponding test failure information is fed back.

12. A controller manufactured using the manufacturing system according to any one of claims 1-10.

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