Rock wool processing system and method

Abstract

The invention belongs to the technical field of rock wool processing, and particularly relates to a rock wool processing system and method.The rock wool processing system comprises an auxiliary detection plate and a guide rail, a plurality of threaded holes A are formed in the auxiliary detection plate, a reference groove is formed in the auxiliary detection plate, a plurality of threaded holes A are formed in the auxiliary detection plate, a sliding column is slidably connected to the guide rail, and a sliding block is slidably connected to the sliding column; a first pressure spring is fixedly connected between the sliding block and the sliding column, a matching part is connected to the sliding block, a contact roller is connected between the sliding block and the matching part, two arc-shaped chamfers are arranged on the reference groove, a detection head is connected to the sliding block in a sliding mode, a second pressure spring is fixedly connected between the sliding block and the detection head, and the detection head can be inserted into the reference groove. The rock wool forming device further comprises a containing part fixedly connected to the sliding block, a matching part is fixedly connected to the containing part, a plurality of groove holes are formed in the containing part, and a lower baffle is slidably connected to the containing part. According to the rock wool forming device, the rock wool forming condition can be conveniently detected, and the finished product effect is guaranteed.

Description

Technical Field

[0001] This invention belongs to the field of rock wool processing technology, and particularly relates to a rock wool processing system and method. Background Technology

[0002] In today's era of rapid development of human civilization, the natural environment has been severely damaged. Environmental issues have become a serious challenge that all mankind must face together. Energy conservation and emission reduction, and the vigorous promotion of low-carbon, environmentally friendly, and green buildings have become the focus of attention for the whole society. Rock wool products, with their excellent fireproof and thermal insulation properties, are internationally recognized as a major energy-saving material in the "fifth conventional energy source". For every ton of rock wool products used for insulation in buildings, at least the energy equivalent to 1 ton of oil can be saved per year. This aligns with the trends of low carbon, energy conservation, and emission reduction, and therefore has a very broad development prospect.

[0003] Rock wool boards are building materials made of rock wool, and they are widely used in various types of buildings. In actual use, to improve the flame retardancy and thermal insulation effects, a layer of metal material is often laminated onto the rock wool board. To enhance the bonding strength between the rock wool board and the metal material, the surface of the rock wool board is usually cut into corrugations or other shapes, allowing more adhesive to adhere to the surface and improving the bonding strength. At the same time, in order to fit the rock wool board to meet the needs of certain buildings with special shapes, the surface of the rock wool board is also cut into different shapes during production. As can be clearly seen from the above examples, whether the surface shape of the rock wool board meets the production requirements directly affects the subsequent use. However, the existing technology can only perform simple cutting work and cannot easily inspect the rock wool forming process to ensure the finished product effect. Summary of the Invention

[0004] In view of this, the technical problem to be solved by the present invention is to provide a device that can facilitate the detection of rock wool molding and ensure the quality of the finished product.

[0005] A rock wool processing system includes an auxiliary detection plate and a guide rail. The auxiliary detection plate has multiple threaded holes A and a reference groove. A sliding column is slidably connected to the guide rail, and a sliding block is slidably connected to the sliding column. A first compression spring is fixed between the sliding block and the sliding column. A mating part is connected to the sliding block, and a contact roller is connected between the sliding block and the mating part.

[0006] The reference groove has two arc-shaped chamfers, and a detection head is slidably connected to the sliding block. A second compression spring is fixed between the sliding block and the detection head, and the detection head can be inserted into the reference groove.

[0007] It also includes a holding part fixed to the sliding block, a fitting part fixed to the holding part, multiple slots and holes opened on the holding part, and a lower baffle slidably connected to the holding part.

[0008] It also includes multiple partitions fixed inside the container, a toggle lever fixed to the detection head, a cylindrical rod fixed to the lower baffle, a third compression spring fixed between the lower baffle and the container, and the toggle lever can contact the cylindrical rod.

[0009] The contact roller is rotatably connected between the sliding block and the mating part.

[0010] The processing technology of the rock wool processing system is characterized by the following steps:

[0011] Step 1: A clamp with its own power source is connected to the lower side of this device to hold the rock wool;

[0012] Step 2: Connect the guide rail to a hydraulic cylinder by screwing bolts into the multiple threaded holes on the guide rail;

[0013] Step 3: After clamping and fixing the rock wool with the clamp, move the guide rail downward until the contact roller touches the upper side of the rock wool. Then, fix the auxiliary detection plate at a suitable height by tightening the bolts into the multiple threaded holes A.

[0014] Step 4: Move the sliding column downwards so that the contact roller presses against the upper surface of the rock wool;

[0015] Step 5: Slide the sliding column on the guide rail, so that the contact roller gradually contacts various positions on the upper surface of the rock wool;

[0016] Step Six: If the surface trajectory of the rock wool remains within the expected range, the detection head will always move along the reference groove within the reference groove.

[0017] Step 7: If the rock wool surface trajectory deviates or the cutting depth is not in compliance with regulations during the cutting process, the detection head will gradually come into contact with and press against a certain arc-shaped chamfer, causing the actuating rod to gradually push the lower baffle to slide on the holding part, causing the pigment powder to fall, and thus automatically marking the deviation position. Attached Figure Description

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 This is a schematic diagram of the auxiliary detection board;

[0020] Figure 2 This is a schematic diagram of the guide rail structure;

[0021] Figure 3 This is a schematic diagram of the sliding block structure;

[0022] Figure 4 This is a schematic diagram of the detection head structure;

[0023] Figure 5 This is a schematic diagram of the structure of the container section;

[0024] Figure 6 This is a schematic diagram of the contact roller structure;

[0025] Figure 7 This is a structural schematic diagram of the connecting plate;

[0026] Figure 8 This is a schematic diagram of the moving part;

[0027] Figure 9 and Figure 10 This is a schematic diagram of the overall structure of a rock wool processing system. Detailed Implementation

[0028] See Figure 1 , Figure 2 , Figure 5 , Figure 6 and Figure 9 The diagram shows an embodiment of the present invention that facilitates the detection of rock wool molding and ensures the quality of the finished product.

[0029] A rock wool processing system includes an auxiliary detection plate 101 and a guide rail 201. The auxiliary detection plate 101 has multiple threaded holes A104 and a reference groove 102. A sliding column 202 is slidably connected to the guide rail 201, and a sliding block 301 is slidably connected to the sliding column 202. A first compression spring is fixed between the sliding block 301 and the sliding column 202. A mating part 304 is connected to the sliding block 301, and a contact point is connected between the sliding block 301 and the mating part 304. The roller 601 and the reference groove 102 are the same shape as the upper surface of the rock wool to be produced. When inspecting rock wool of different shapes, the auxiliary inspection plate 101 with reference grooves 102 of different shapes can be replaced to meet the inspection effect. A first motor is fixedly connected to the guide rail 201, and a first lead screw is fixedly connected to the output shaft of the first motor. The first lead screw is threadedly connected to the slide column 202. The guide rail 201 is connected to a hydraulic cylinder, which can push the guide rail 201 to slide up and down. A clamp with its own power source is connected to the lower side of the equipment to hold the rock wool.

[0030] In practical use, after clamping and fixing the rock wool with a clamp, the guide rail 201 is moved downwards until the contact roller 601 abuts against the upper side of the rock wool. Then, the auxiliary detection plate 101 is fixed at a suitable height by tightening bolts into multiple threaded holes A104, so that the sliding block 301 is positioned directly opposite the reference groove 102. Then, the sliding column 202 is moved downwards, so that the contact roller 601 abuts against the upper surface of the rock wool. Then, the sliding column 202 slides on the guide rail 201, so that the contact roller 601 gradually contacts various positions on the upper surface of the rock wool. Subsequently, as the sliding column 202 continues to slide, the sliding block 301 will adapt to the sliding column 202 due to the change in the trajectory of the upper surface of the rock wool under the action of the first compression spring. During this process, the staff can judge whether the upper surface shape formed after the rock wool is cut meets the subsequent production requirements by whether the sliding block 301 moves out of the space where the reference groove 102 is located in the vertical direction. This facilitates the inspection of the rock wool forming and provides convenience for subsequent operations such as bonding different shapes of metal materials to the surface of the rock wool or making the rock wool fit the surface of different building shapes.

[0031] See Figure 1 , Figure 3 , Figure 4 and Figure 9 The diagram shows a schematic representation of an embodiment of the invention that further facilitates the detection of rock wool molding.

[0032] The reference groove 102 is provided with two arc-shaped chamfers 103. A detection head 501 is slidably connected to the sliding block 301. A second compression spring is fixed between the sliding block 301 and the detection head 501. The detection head 501 can be inserted into the reference groove 102.

[0033] As the sliding column 202 continues to slide, the sliding block 301 adapts to the change in the trajectory of the rock wool surface under the action of the first compression spring. If the rock wool surface trajectory remains within the expected range, the detection head 501 will always move along the reference groove 102 within the reference groove 102. However, if the rock wool surface trajectory deviates during the cutting process or the cutting depth is not compliant, the detection head 501 will gradually move upward or downward from the reference groove 102. When the detection head 501 moves away, it will gradually come into contact with a certain arc-shaped chamfer 103, and the detection head 501 will be gradually pressed by the arc-shaped chamfer 103, thus retracting into the sliding block 301. This allows the operator to clearly observe the situation, further facilitating accurate detection of the rock wool forming process.

[0034] See Figure 2-5 The diagram illustrates a further embodiment of the invention that facilitates detection work.

[0035] It also includes a holding part 302 fixed to the sliding block 301, a fitting part 304 fixed to the holding part 302, a plurality of slots and holes opened on the holding part 302, and a lower baffle 503 slidably connected to the holding part 302.

[0036] The container 302 contains pigment powder. When a shape deviation is found at a certain location on the asbestos, which may affect subsequent operations such as bonding different shaped metal materials to the rock wool surface or enabling the rock wool to adhere to different shaped building surfaces, the lower baffle 503 can be operated to slide on the container 302, thereby exposing multiple slots and allowing the pigment powder to fall. This marks the location of the deviation, so that even if the staff does not observe the entire testing process at the equipment, they can quickly find the deviation location based on the location where the pigment powder falls after arriving at the equipment. This facilitates subsequent supplementary processing and further facilitates the testing work.

[0037] See Figure 3-5 The diagram shows a schematic representation of an embodiment of the invention that facilitates the automatic application of pigment powder, further illustrating this invention.

[0038] It also includes multiple partitions 303 fixedly connected inside the container 302, a toggle lever 502 fixedly connected to the detection head 501, a cylindrical rod fixedly connected to the lower baffle 503, a third compression spring fixedly connected between the lower baffle 503 and the container 302, and the toggle lever 502 can contact the cylindrical rod.

[0039] When the surface trajectory of the rock wool deviates during the cutting process or the cutting depth is not in compliance with regulations, the detection head 501 is gradually moved up or down from the reference groove 102, and the detection head 501 gradually slides in the sliding block 301. The toggle rod 502 will gradually push the lower baffle 503 to slide on the holding part 302, thereby gradually exposing multiple slots and holes, thus automatically completing the work of sprinkling pigment powder.

[0040] Since multiple partitions 303 can divide the internal space of the container 302 into multiple parts, and the greater the deviation of the rock wool surface trajectory from the expected trajectory, the farther the detection head 501 will move out of the reference groove 102. This results in the detection head 501 being pushed and slid by the arc chamfer 103 for a longer distance, which in turn allows the toggle lever 502 to push the lower baffle 503 to slide for a longer distance, thus exposing more slots. Consequently, the pigment powder in the multiple containers 302 can automatically control the length of the spilled pigment strips according to the deviation of the rock wool surface trajectory. The longer the pigment strip, the greater the deviation, which further facilitates the detection work.

[0041] See Figure 6The diagram illustrates an embodiment that further ensures the detection effect according to the present invention.

[0042] The contact roller 601 is rotatably connected between the sliding block 301 and the mating part 304, and a first motor capable of driving the contact roller 601 to rotate is fixedly connected to the mating part 304.

[0043] During the testing process, if the staff finds that a certain part of the contact roller 601 that is in contact with the rock wool is damaged or deformed due to long-term use, the contact roller 601 can be rotated at a certain angle on the mating part 304 to change the position on the contact roller 601 that can contact the rock wool, thereby further ensuring the testing effect.

[0044] See Figure 7-8 The diagram shows an embodiment of the present invention that facilitates the application of adhesive to the surface of rock wool, and further illustrates this.

[0045] It also includes a connecting plate 602 fixed to the contact roller 601, and the connecting plate 602 is provided with multiple threaded holes B104.

[0046] In practical use, when the rock wool passes the surface shape inspection and subsequent adhesive application and metal bonding operations are required, a cotton board impregnated with glue can be fixed to the connecting plate 602 by tightening bolts into multiple threaded holes B104. Then, the contact roller 601 is operated to rotate on the sliding block 301, thereby rotating the connecting plate 602 to a position where it can contact the rock wool. Then, the sliding column 202 is operated to slide on the guide rail 201, and the adhesive is applied to the surface of the rock wool by using the moving function of the connecting plate 602 to adhere to the surface of the rock wool, thus facilitating the subsequent bonding work.

[0047] See Figure 8-9 The diagram shows a schematic representation of an embodiment of the present invention that facilitates avoidance of pre-set large protrusions on rock wool blocks, further.

[0048] It also includes a movable part 203 that is slidably connected to the slide column 202, an electromagnetic block that is fixedly connected to the movable part 203, the electromagnetic block being able to attract the sliding block 301, and an electric push rod that can push the movable part 203 to slide that is fixedly connected to the slide column 202.

[0049] When there are large protrusions on the rock wool block due to certain specific production needs, and the natural contact of the contact roller 601 alone cannot pass through the protrusion, the electromagnetic block on the moving part 203 can be energized. Then, the moving part 203 is operated to slide upward, thereby causing the contact roller 601 to interact upward, so that the contact roller 601 can move naturally to the height that can pass through the protrusion, thus making it easier to avoid the large protrusions preset on the rock wool block.

[0050] See Figure 9-10 The diagram shows a schematic representation of an embodiment of the invention that facilitates the fixing of the guide rail 201.

[0051] The guide rail 201 is provided with multiple threaded holes.

[0052] The guide rail 201 can be fixed by screwing bolts into the multiple threaded holes on the guide rail 201, thereby connecting the guide rail 201 to the hydraulic cylinder, which facilitates the normal operation of the subsequent equipment.

[0053] See Figure 4-5 A schematic diagram of an embodiment facilitating the normal discharge of pigment powder from the container 302 is shown, further.

[0054] A wiping brush is detachably connected to the lower baffle 503 by bolts.

[0055] During the reciprocating sliding of the lower baffle 503, the wiping brush on the lower baffle 503 can contact the lower side of the container 302, thereby brushing the multiple slots on the container 302, thus preventing the slots from becoming blocked and ensuring that the pigment powder in the container 302 is discharged normally.

[0056] The processing technology of the rock wool processing system includes the following steps:

[0057] Step 1: A clamp with its own power source is connected to the lower side of this device to hold the rock wool;

[0058] Step 2: Connect the guide rail 201 to a hydraulic cylinder by screwing bolts into the multiple threaded holes on the guide rail 201;

[0059] Step 3: After clamping and fixing the rock wool with the clamp, move the guide rail 201 downward until the contact roller 601 abuts against the upper side of the rock wool. Then, fix the auxiliary detection plate 101 at a suitable height by tightening the bolts into the multiple threaded holes A104.

[0060] Step 4: Move the sliding column 202 downwards, so that the contact roller 601 abuts against the upper surface of the rock wool;

[0061] Step 5: Slide the sliding column 202 on the guide rail 201, so that the contact roller 601 gradually contacts various positions on the upper surface of the rock wool;

[0062] Step 6: If the surface trajectory of the rock wool is always within the expected range, the detection head 501 will always move along the reference groove 102 within the reference groove 102;

[0063] Step 7: If the surface trajectory of the rock wool deviates or the cutting depth is not in compliance with regulations during the cutting process, the detection head 501 will gradually come into contact with and press against a certain arc-shaped chamfer 103, which will cause the actuating rod 502 to gradually push the lower baffle 503 to slide on the holding part 302, causing the pigment powder to fall, and thus automatically marking the deviation position.

Claims

1. A rock wool processing system, characterized in that, It includes an auxiliary detection plate (101) and a guide rail (201). The auxiliary detection plate (101) is provided with multiple threaded holes A (104) and a reference groove (102) is provided on the auxiliary detection plate (101). The guide rail (201) is slidably connected to a sliding column (202). A sliding block (301) is slidably connected to the sliding column (202). A first compression spring is fixed between the sliding block (301) and the sliding column (202). A mating part (304) is connected to the sliding block (301). A contact roller (601) is connected between the sliding block (301) and the mating part (304).

2. The rock wool processing system according to claim 1, characterized in that, The reference groove (102) is provided with two arc-shaped chamfers (103), and a detection head (501) is slidably connected to the sliding block (301). A second compression spring is fixed between the sliding block (301) and the detection head (501), and the detection head (501) can be inserted into the reference groove (102).

3. The rock wool processing system according to claim 2, characterized in that, It also includes a holding part (302) fixed to the sliding block (301), a fitting part (304) fixed to the holding part (302), a plurality of slots are provided on the holding part (302), and a lower baffle (503) is slidably connected to the holding part (302).

4. The rock wool processing system according to claim 3, characterized in that, It also includes multiple partitions (303) fixed in the container (302), a toggle lever (502) fixed on the detection head (501), a cylindrical rod fixed on the lower baffle (503), a third compression spring fixed between the lower baffle (503) and the container (302), and the toggle lever (502) can contact the cylindrical rod.

5. A rock wool processing system according to claim 4, characterized in that, The contact roller (601) is rotatably connected between the sliding block (301) and the mating part (304).

6. A rock wool processing system according to claim 5, characterized in that, It also includes a connecting plate (602) fixed to the contact roller (601), and the connecting plate (602) is provided with a plurality of threaded holes B (104).

7. A rock wool processing system according to claim 6, characterized in that, It also includes a movable part (203) that is slidably connected to the slide column (202), and an electromagnetic block is fixedly attached to the movable part (203). The electromagnetic block can attract the sliding block (301).

8. A rock wool processing system according to claim 1, characterized in that, The guide rail (201) is provided with multiple threaded holes.

9. A rock wool processing system according to claim 4, characterized in that, A wiping brush is detachably connected to the lower baffle (503) by bolts.

10. The processing technology of a rock wool processing system according to claim 7, characterized in that, The method includes the following steps: Step 1: A clamp with its own power source is connected to the lower side of this device to hold the rock wool; Step 2: Connect the guide rail (201) to a hydraulic cylinder by screwing bolts into the multiple threaded holes on the guide rail (201); Step 3: After clamping and fixing the rock wool with the clamp, move the guide rail (201) downward until the contact roller (601) abuts against the upper side of the rock wool. Then, fix the auxiliary detection plate (101) at a suitable height by tightening the bolts into the multiple threaded holes A (104). Step 4: Move the sliding column (202) downwards, so that the contact roller (601) abuts against the upper surface of the rock wool; Step 5: Slide the slide column (202) on the guide rail (201), so that the contact roller (601) gradually contacts various positions on the upper surface of the rock wool; Step 6: If the rock wool surface trajectory is always within the expected range, the detection head (501) will always move along the reference groove (102) within the reference groove (102); Step 7: If the surface trajectory of the rock wool deviates or the cutting depth is not in compliance with regulations during the cutting process, the detection head (501) will gradually contact and press against a certain arc chamfer (103), thereby causing the actuating rod (502) to gradually push the lower baffle (503) to slide on the holding part (302), causing the pigment powder to fall, and then automatically marking the deviation position.

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