Modular assembly strain clamp X-ray detection device and method
The modularly assembled tension clamp X-ray inspection device uses motor-driven gear meshing and belt rotation, combined with the plug-in design of the module box and base frame, which solves the problems of low automation, poor maintenance performance and insufficient drive stability of existing X-ray inspection devices, and achieves more efficient inspection and maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- STATE GRID HUBEI EXTRA HIGH VOLTAGE CO
- Filing Date
- 2025-12-25
- Publication Date
- 2026-04-21
AI Technical Summary
Existing X-ray inspection devices suffer from low automation, poor maintenance, and insufficient drive stability, resulting in poor work efficiency and practicality.
The modular assembly of the tension clamp X-ray inspection device includes a housing, a main control box, a signal repeater, a drive assembly, a displacement assembly, a fastening assembly, a rotation mechanism, and a detection assembly. The drive stability is improved by the motor-driven gear meshing and belt rotation, the plug-in design of the modular box and the base frame improves maintenance performance, and the motor-driven roller rotation improves the level of automation.
It improves the automation level, maintenance performance, and drive stability of the equipment, thereby enhancing its practicality and work efficiency.
Smart Images

Figure CN121899167A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of power testing technology, and in particular to a modularly assembled tension clamp X-ray inspection device and method. Background Technology
[0002] With advancements in X-ray digital imaging technology, portable, high-resolution X-ray inspection equipment has emerged. These devices are lighter, offer safer radiation protection, and provide clear, digital imaging, making them ideal for use in complex environments such as outdoor towers and high-altitude locations. This enables the engineering application of this technology, much like performing an "X-ray chest scan" on wire clamps. It clearly displays the position and shape of the internal steel core and aluminum stranded wire, the deformation state after crimping, and the presence of defects such as cracks, voids, broken strands, and misalignment. Key dimensions such as crimping length, conductor insertion depth, and steel anchor insertion depth can be measured through imaging and compared with design standards to achieve quantitative quality assessment. X-ray inspection after new lines are put into operation or old wire clamps are replaced can prevent internally defective clamps from being put into service, ensuring safety from the source. However, existing X-ray inspection devices have certain problems and defects that can affect their use.
[0003] Firstly, the equipment requires manual assistance during use. The testing plate is placed behind the irradiated surface of the tension clamp, and an X-ray camera is used to irradiate the testing plate and the tension clamp. This process usually requires one or two people, resulting in poor automation and consequently, low work efficiency.
[0004] Secondly, during use, the equipment is mostly fixed in place, which leads to poor maintenance performance when parts of the equipment are damaged, resulting in poor usability of the equipment.
[0005] In addition, during the use of the equipment, the drive is mostly direct drive by the motor. When the equipment is at a high altitude, the direct drive of the motor will result in low torque and difficulty in traveling on the cable, thus leading to poor drive stability of the equipment. Summary of the Invention
[0006] To address the aforementioned technical problems, this invention provides a modularly assembled tension clamp X-ray inspection device and method. An embodiment of the present invention provides a modularly assembled tension clamp X-ray inspection device, including a housing, a main control box, a signal repeater, a drive component, a displacement component, a fastening component, a rotating mechanism, and a detection component. The main control box, the signal repeater, and the drive component are disposed within the housing. The housing has slots at its four corners, through which the displacement component passes and is fixedly fastened to the housing, thereby detachably connecting to the drive component. The bottom of the housing has a slot, through which the fastening component passes and is fixedly fastened to the housing. The bottom end of the fastening component has a first sliding groove, through which the rotating mechanism passes and is slidably connected to the fastening component. The detection component is connected to the output end of the rotating mechanism. The input end of the signal repeater is connected to the main control box, and the output end is connected to the drive component, the rotating mechanism, and the detection component, respectively, to control the drive component to drive the displacement component to move along the cable, control the rotating mechanism to drive the detection component to rotate, and control the detection component to adjust its working state.
[0007] Preferably, the enclosure includes a mounting plate, a partition, and a cover. The bottom of the partition is fixed to the mounting plate, the cover is fixed to the top of the partition, the slot is disposed on the partition, the displacement component passes through the slot and the partition for fixed engagement, and the slot is disposed on the mounting plate, the fastening component passes through the slot and the mounting plate for fixed engagement.
[0008] Preferably, the drive assembly includes a first motor, pulleys, a drive gear, a drive shaft, a driven gear, a driven shaft, a belt, and a rotating shaft. A first bearing seat is provided at the top of the mounting plate. The drive shaft passes through the first bearing seat and is rotatably connected to the mounting plate. The drive gear and the drive shaft are fixedly fitted together. The output end of the first motor is connected to the drive shaft. The base end of the first motor is connected to the top of the mounting plate. A second bearing seat is provided at the top of the mounting plate. The driven shaft passes through the second bearing seat and is rotatably connected to the mounting plate. The driven gear and the driven shaft are fixedly fitted together. A third bearing seat is provided at the top of the mounting plate. The rotating shaft passes through the third bearing seat and is rotatably connected to the mounting plate. Pulleys are evenly installed on the drive shaft, the driven shaft, and the rotating shaft. The pulleys are provided with grooves. The belt passes through the corresponding grooves and is fixedly fitted to the pulleys.
[0009] Preferably, the displacement assembly includes a module box, a perforated shaft, a positioning shaft, a positioning gear, an adjusting gear, a worm, a worm wheel, a roller shaft, a knob, and a pin. The module box is slidably mounted through a slot and a partition. A first screw hole is provided through the module box and the mounting plate. The knob passes through the first screw hole and is threadedly connected to the module box and the mounting plate. A positioning hole is provided through the partition and the module box. The positioning shaft passes through the positioning hole and is rotatably connected to the module box. The positioning gear and the positioning shaft are fixedly fitted together. A working chamber is provided inside the module box. The worm is rotatably connected to the working chamber. The adjusting gear and the worm are fixedly fitted together. The output end of the adjusting gear meshes with the output end of the positioning gear. A wheel and axle are rotatably connected to the module box. The worm wheel is connected to the wheel and axle. The output end of the worm wheel meshes with the output end of the worm. An adjusting groove is provided on the wheel and axle. The roller shaft passes through the adjusting groove and is slidably connected to the wheel and axle. An insertion hole is provided through the wheel and axle. The pin passes through the insertion hole and is fixedly mounted to the wheel and axle. The perforated shaft is connected to the rotating shaft. A perforated hole is provided on the positioning shaft.
[0010] Preferably, the fastening assembly includes a base frame, a fastening block, a limiting rod, and a tenon and mortise fastener. The base frame passes through a slot and is fixedly fastened to a mounting plate. The bottom end of the fastening block is connected to the top end of the base frame. A limiting groove is provided through the partition plate. The tenon and mortise fastener passes through the limiting groove and is fixedly fastened to the partition plate. A second sliding groove is provided on the tenon and mortise fastener. The fastening block passes through the second sliding groove and is fixedly fastened to the tenon and mortise fastener. The limiting rod is connected to the tenon and mortise fastener. A limiting hole is provided through the fastening block. The limiting rod passes through the limiting hole and is fixedly fastened to the fastening block.
[0011] Preferably, the rotating mechanism includes an adjusting knob, a sliding frame, and a second motor. The sliding frame is slidably connected to the base frame through the first slide groove. A threaded hole is provided through the sliding frame. The adjusting knob is threadedly connected to the sliding frame through the threaded hole. An organic hole is provided on the sliding frame. The second motor is fixedly fitted to the sliding frame through the organic hole.
[0012] Preferably, the detection component includes a buckle, a spring, a positioning pin, a module plate, a third motor, a detection plate, bolts, a fixing plate, and an X-ray camera. The buckle is connected to the output end of the second motor. The buckle is provided with a mounting groove. The module plate passes through the mounting groove and slides into the buckle. The buckle and the module plate are provided with pin holes. The positioning pin passes through the pin holes and is fixedly engaged with the buckle and the module plate. The spring and the positioning pin are fixedly fitted together and connected to the buckle. The fixing plate and the module plate are provided with second screw holes. The bolt passes through the second screw holes and is threadedly connected to the fixing plate and the module plate. The base end of the X-ray camera is connected to the fixing plate. The module plate is provided with a through groove. The detection plate passes through the through groove and is rotatably connected to the module plate. The third motor is connected to the module plate, and the output end of the third motor is connected to the detection plate.
[0013] Preferably, it also includes a lifting ring, the bottom end of which is connected to the top end of the box.
[0014] Furthermore, embodiments of the present invention also provide an X-ray inspection method for modularly assembled tension clamps, using the aforementioned modularly assembled tension clamp X-ray inspection device, and including the following steps: S1. Pass the displacement component through the slot and fix it in the box to connect the displacement component with the drive component. Fasten the fastening component and the partition to connect the displacement component with the rotating mechanism. S2. The sliding detection component moves to a predetermined position on the fastening component and then is fixed. S3. Hoist the detection device above the cable and lower the detection device so that the displacement component is supported on the cable. Drive the displacement component to move on the cable to the detection position through the drive component. S4. The rotating mechanism drives the detection assembly to rotate, positioning the tension clamp between the detection plate and the X-ray camera; the detection assembly adjusts its working state, rotating the detection plate to be perpendicular to the X-ray camera, thereby performing irradiation detection.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) During the inspection of the tension clamp, the first motor is started to drive the roller shaft to rotate, which drives the equipment to move along the cable. During this process, the second motor is started to drive the inspection plate and X-ray camera to rotate, thereby improving the automation level of the equipment inspection and thus improving the practicality of the equipment. (2) During the maintenance of the equipment, the modularity of the equipment is improved by inserting and removing the module box and the base frame, and by using tenon and mortise fasteners to clamp the equipment, thereby improving the maintenance performance of the equipment. (3) During the process of driving the equipment, the motor drives the gear to mesh and rotate, which in turn rotates with the belt, thereby increasing the torque of the roller rotation and thus improving the stability of the equipment drive. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of a modularly assembled tension clamp X-ray inspection device according to the present invention; Figure 2 This is a schematic diagram of the connection structure of the mounting plate and partition of the modular assembly tension clamp X-ray inspection device of the present invention; Figure 3 This is a schematic diagram of the connection structure between the mounting plate and the first shaft seat of a modularly assembled tension clamp X-ray inspection device according to the present invention. Figure 4 This is a schematic diagram of the connection structure of the worm gear and worm of a modularly assembled tension clamp X-ray inspection device according to the present invention; Figure 5 This is a schematic diagram of the connection structure between the lifting ring and the box cover of a modularly assembled tension clamp X-ray inspection device according to the present invention; Figure 6 This is a schematic diagram of the connection structure of the limiting rod and limiting hole of a modularly assembled tension clamp X-ray detection device according to the present invention; Figure 7 This is a schematic diagram of the connection structure between the fixing plate and the module plate of a modularly assembled tension clamp X-ray inspection device according to the present invention.
[0017] In the attached diagram, the following are marked: 1. Mounting plate; 21. Box cover; 22. Main control box; 23. Signal repeater; 24. Partition; 25. Slot; 26. Slot; 27. First slide rail; 31. First motor; 32. Pulley; 33. Drive gear; 34. Drive shaft; 35. Driven gear; 37. Driven shaft; 38. Belt; 39. Rotating shaft; 310. First shaft seat; 311. Second shaft seat; 312. Third shaft seat; 313. Slot; 41. Module box; 42. Plum blossom shaft; 43. Positioning shaft; 44. Positioning gear; 45. Adjusting gear; 46. Worm gear; 47. Worm wheel; 48. Roller; 49. Knob; 410. Pin; 411. First screw hole; 41 2. Positioning hole; 413. Working chamber; 414. Wheel axle; 415. Adjustment groove; 416. Insertion hole; 417. Plum blossom hole; 51. Base frame; 52. Fastening block; 53. Limiting rod; 54. Tenon and mortise fastener; 55. Limiting groove; 56. Second sliding groove; 57. Limiting hole; 61. Adjustment knob; 62. Sliding frame; 63. Second motor; 64. Threaded hole; 65. Machine hole; 71. Buckle; 72. Spring; 73. Positioning pin; 74. Module plate; 75. Third motor; 76. Detection plate; 77. Bolt; 78. Fixing plate; 79. X-ray camera; 710. Mounting groove; 711. Pin hole; 712. Second screw hole; 713. Through groove; 8. Lifting ring. Detailed Implementation
[0018] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
[0019] Example 1 Please refer to Figure 1 Embodiment 1 of the present invention provides a modularly assembled tension clamp X-ray inspection device, which mainly includes a housing, a main control box 22, a signal repeater 23, a drive component, a displacement component, a fastening component, a rotation mechanism, and a detection component.
[0020] Please refer to Figure 2 , 34 and 5, the main control box 22, the signal repeater 23 and the drive assembly are disposed inside the box. The four corners of the box are provided with slots 25. The displacement assembly passes through the slots 25 and is fixedly fastened to the box, thereby being detachably connected to the drive assembly. The bottom of the box is provided with a slot 26. The fastening assembly passes through the slot 26 and is fixedly fastened to the box. The bottom end of the fastening assembly is provided with a first sliding groove 27. The rotating mechanism passes through the first sliding groove 27 and is slidably connected to the fastening assembly. The detection assembly is connected to the output end of the rotating mechanism. The input end of the signal repeater 23 is connected to the main control box 22, and the output end is connected to the drive assembly, the rotating mechanism and the detection assembly respectively, so as to control the drive assembly to drive the displacement assembly to move along the cable, control the rotating mechanism to drive the detection assembly to rotate, and control the detection assembly to adjust its working state.
[0021] The enclosure includes a mounting plate 1, a partition 24, and a cover 21. The bottom of the partition 24 is fixed to the mounting plate 1, and the cover 21 is fixed to the top of the partition 24. The main control box 22 and the signal repeater 23 are mounted on the bottom of the cover 21. A slot 25 is provided on the partition 24, and a displacement component passes through the slot 25 and the partition 24 for fixed mounting. A slot 26 is provided on the mounting plate 1, and a fastening component passes through the slot 26 and the mounting plate 1 for fixed mounting.
[0022] For more details, please refer to Figure 3 The drive assembly includes a first motor 31, a pulley 32, a drive gear 33, a drive shaft 34, a driven gear 35, a driven shaft 37, a belt 38, and a rotating shaft 39. A first bearing seat 310 is provided at the top of the mounting plate 1. The drive shaft 34 passes through the first bearing seat 310 and is rotatably connected to the mounting plate 1. The drive gear 33 and the drive shaft 34 are fixedly fitted together. The output end of the first motor 31 is connected to the drive shaft 34, and the base end of the first motor 31 is connected to the top of the mounting plate 1. A second bearing seat 311 is provided at the top. The driven shaft 37 passes through the second bearing seat 311 and is rotatably connected to the mounting plate 1. The driven gear 35 and the driven shaft 37 are fixedly fitted together. A third bearing seat 312 is provided at the top of the mounting plate 1. The rotating shaft 39 passes through the third bearing seat 312 and is rotatably connected to the mounting plate 1. Pulleys 32 are evenly installed on the drive shaft 34, the driven shaft 37 and the rotating shaft 39. The pulleys 32 are provided with grooves 313. The belt 38 passes through the corresponding grooves 313 and is fixedly fitted to the pulleys 32.
[0023] The rotation of the first motor 31 drives the drive shaft 34 to rotate on the first bearing 310. This rotation drives the drive gear 33 to rotate, and through the meshing relationship between the drive gear 33 and the driven gear 35, drives the driven shaft 37 to rotate on the second bearing 311. Both the drive shaft 34 and the driven shaft 37 are connected to the pulleys 32 fitted to them by belts 38. Thus, the rotation of the drive shaft 34 and the driven shaft 37 drives the rotating shafts 39 on both sides of the mounting plate 1 to rotate in opposite directions. Finally, the rotating shafts 39 drive the rollers 48 on both sides of the mounting plate 1 to rotate in the same direction.
[0024] Please refer to Figure 4 The displacement assembly includes a module box 41, a perforated shaft 42, a positioning shaft 43, a positioning gear 44, an adjusting gear 45, a worm gear 46, a worm wheel 47, a roller shaft 48, a knob 49, and a pin 410. The module box 41 is slidably mounted through the slot 25 and the partition plate 24. The module box 41 and the mounting plate 1 are provided with a first screw hole 411. The knob 49 passes through the first screw hole 411 and is threadedly connected to the module box 41 and the mounting plate 1. The partition plate 24 and the module box 41 are provided with a positioning hole 412. The positioning shaft 43 passes through the positioning hole 412 and is rotatably connected to the module box 41. The positioning gear 44 and the positioning shaft 43 are fixedly fitted together. The module box 41 is provided with a working cavity 413. The worm gear 46, worm wheel 47, roller shaft 48, knob 49, and pin 410 are also provided. 6 is rotatably connected to the working chamber 413. The adjusting gear 45 and the worm gear 46 are fixedly fitted together. The output end of the adjusting gear 45 meshes with the output end of the positioning gear 44. A wheel axle 414 is rotatably connected to the module box 41. The worm gear 47 is connected to the wheel axle 414. The output end of the worm gear 47 meshes with the output end of the worm gear 46. An adjusting groove 415 is provided on the wheel axle 414. The roller shaft 48 passes through the adjusting groove 415 and is slidably connected to the wheel axle 414. An insertion hole 416 is provided through the wheel axle 414 and the roller shaft 48. A pin 410 passes through the insertion hole 416 and is fixedly engaged with the wheel axle 414 and the roller shaft 48. A plum blossom shaft 42 is connected to the rotating shaft 39. A plum blossom hole 417 is provided on the positioning shaft 43.
[0025] The displacement component passes through the slot 25 and is fixedly fastened to the housing to be detachably connected to the drive component. Specifically, the module plate 74 is slid into the slot 25 to complete the fastening. After fastening, the knob 49 is rotated to connect and fix the module box 41 and the mounting plate 1 in the first screw hole 411. During this process, the plum blossom shaft 42 and the plum blossom hole 417 in the positioning shaft 43 are engaged. The drive component is activated to drive the plum blossom shaft 42 to rotate, and the positioning shaft 43 is rotated to drive the positioning gear 44 to rotate accordingly. The positioning gear 44 and the adjusting gear 45 mesh together. The relationship drives the worm gear 46 to rotate, which in turn drives the worm wheel 47 to rotate, thereby driving the axle 414 to rotate. When adapting to towers with different spacings, the sliding roller shaft 48 can be used for adjustment, and the plug-in pin 410 can be used for fixation. After the module box 41 is installed, the base frame 51 is inserted into the slot 26, and the fastening block 52 is moved to the top of the mounting plate 1. The sliding tenon 54 is used to make it horizontally engage with the fastening block 52, and the limiting rod 53 is driven to be inserted into the limiting hole 57 to fix the base frame 51, thereby improving the stability of the linkage engagement of the equipment.
[0026] Please refer to Figure 6 The fastening assembly includes a base frame 51, a fastening block 52, a limiting rod 53, and a tenon and mortise fastener 54. The base frame 51 passes through the slot 26 and is fixedly fastened to the mounting plate 1. The bottom end of the fastening block 52 is connected to the top end of the base frame 51. A limiting groove 55 is provided through the partition plate 24. The tenon and mortise fastener 54 passes through the limiting groove 55 and is fixedly fastened to the partition plate 24. A second sliding groove 56 is provided on the tenon and mortise fastener 54. The fastening block 52 passes through the second sliding groove 56 and is fixedly fastened to the tenon and mortise fastener 54. The limiting rod 53 is connected to the tenon and mortise fastener 54. A limiting hole 57 is provided through the fastening block 52. The limiting rod 53 passes through the limiting hole 57 and is fixedly fastened to the fastening block 52.
[0027] Please refer to Figure 7 The rotating mechanism includes an adjusting knob 61, a sliding frame 62, and a second motor 63. The sliding frame 62 is slidably connected to the base frame 51 through the first sliding groove 27. A threaded hole 64 is provided through the sliding frame 62. The adjusting knob 61 is threadedly connected to the sliding frame 62 through the threaded hole 64. An organic hole 65 is provided on the sliding frame 62. The second motor 63 is fixedly fitted to the sliding frame 62 through the organic hole 65. After the base frame 51 is installed, the sliding frame 62 can be slid to engage with the first sliding groove 27, and the sliding frame 62 can be tightened by rotating the adjusting knob 61. The mechanism can be modularly disassembled and assembled for maintenance. When driven, the low-profile motor is started to rotate, which drives the module plate 74 to rotate.
[0028] The detection assembly includes a buckle 71, a spring 72, a positioning pin 73, a module plate 74, a third motor 75, a detection plate 76, a bolt 77, a fixing plate 78, and an X-ray camera 79. The buckle 71 is connected to the output end of the second motor 63. The buckle 71 is provided with a mounting groove 710. The module plate 74 slides through the mounting groove 710 and the buckle 71. The buckle 71 and the module plate 74 are provided with a pin hole 711. The positioning pin 73 passes through the pin hole 711 and is fixedly engaged with the buckle 71 and the module plate 74. The spring 72... The mounting is fixed with positioning pin 73, spring 72 and buckle 71 are connected, the fixing plate 78 and module plate 74 are provided with a second screw hole 712, the bolt 77 passes through the second screw hole 712 and is threaded to the fixing plate 78 and module plate 74, the base end of X-ray camera 79 is connected to fixing plate 78, the module plate 74 is provided with through groove 713, the detection plate 76 passes through through groove 713 and is rotatably connected to module plate 74, the third motor 75 is connected to module plate 74, and the output end of the third motor 75 is connected to detection plate 76.
[0029] During testing, the sliding module plate 74 is engaged with the buckle 71. The positioning pin 73, driven by the spring 72, slides into the pin hole 711, securing the buckle 71 and module plate 74. The rotation of the second motor 63 rotates the module plate 74 to the appropriate position. The activation of the third motor 75 rotates the detection plate 76, allowing the X-ray camera 79 to cooperate with the detection plate 76 for testing. The testing assembly has at least two operating states: a non-detection state, where the third motor 75 rotates the detection plate 76 to be parallel to the X-ray camera 79; and a detection state, where the three motors rotate the detection plate 76 to be perpendicular to the X-ray camera 79.
[0030] In some embodiments, considering the need to hoist the inspection device onto the overhead cable, a modularly assembled tension clamp X-ray inspection device of the present invention further includes a lifting ring 8, the bottom end of which is connected to the top end of the housing, specifically installed on the top of the housing cover 21, and the inspection device is hoisted by a drone in conjunction with the lifting ring 8.
[0031] Example 2 Embodiment 2 of the present invention provides an X-ray inspection method for modularly assembled tension clamps, using an X-ray inspection device for modularly assembled tension clamps from Embodiment 1, and includes the following steps: S1. Pass the displacement component through the slot 25 and fix it to the box body to connect the displacement component with the drive component. Fasten the fastening component and the partition 24 to connect the displacement component with the rotation mechanism. S2. The sliding detection component moves to a predetermined position on the fastening component and then is fixed. S3. Hoist the detection device above the cable and lower the detection device so that the displacement component is supported on the cable. Drive the displacement component to move on the cable to the detection position through the drive component. S4. The rotating mechanism drives the detection assembly to rotate, so that the tension clamp is located between the detection plate 76 and the X-ray camera 79; the detection assembly adjusts its working state so that the detection plate 76 rotates to be perpendicular to the X-ray camera 79, thereby performing irradiation detection.
[0032] The terms “vertical,” “horizontal,” “left,” “right,” and similar expressions used in this article are for illustrative purposes only.
[0033] In this invention, the terms "first," "second," and "third" do not represent a specific quantity or order, but are merely used to distinguish names.
[0034] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A modularly assembled tension clamp X-ray inspection device, characterized in that, The device includes a housing, a main control box (22), a signal repeater (23), a drive assembly, a displacement assembly, a fastening assembly, a rotating mechanism, and a detection assembly. The main control box (22), the signal repeater (23), and the drive assembly are housed inside the housing. The four corners of the housing are provided with slots (25). The displacement assembly passes through the slots (25) and is fixedly fastened to the housing, thereby being detachably connected to the drive assembly. The bottom of the housing is provided with a slot (26). The fastening assembly passes through the slot (26) and is fixedly fastened to the housing. The bottom end of the fastening assembly is provided with a first sliding groove (27). The rotating mechanism passes through the first sliding groove (27) and is slidably connected to the fastening assembly. The detection assembly is connected to the output end of the rotating mechanism. The input end of the signal repeater (23) is connected to the main control box (22), and the output end is connected to the drive assembly, the rotating mechanism, and the detection assembly, respectively, so as to control the drive assembly to drive the displacement assembly to move along the cable, control the rotating mechanism to drive the detection assembly to rotate, and control the detection assembly to adjust its working state.
2. The modularly assembled tension clamp X-ray inspection device as claimed in claim 1, characterized in that: The enclosure includes a mounting plate (1), a partition (24), and a cover (21). The bottom of the partition (24) is fixed to the mounting plate (1), and the cover (21) is fixed to the top of the partition (24). A slot (25) is provided on the partition (24). A displacement component passes through the slot (25) and the partition (24) for fixed mounting. A slot (26) is provided on the mounting plate (1). A fastening component passes through the slot (26) and the mounting plate (1) for fixed mounting.
3. The modularly assembled tension clamp X-ray inspection device as described in claim 2, characterized in that, The drive assembly includes a first motor (31), a pulley (32), a drive gear (33), a drive shaft (34), a driven gear (35), a driven shaft (37), a belt (38), and a rotating shaft (39). A first bearing seat (310) is provided at the top of the mounting plate (1). The drive shaft (34) passes through the first bearing seat (310) and is rotatably connected to the mounting plate (1). The drive gear (33) and the drive shaft (34) are fixedly fitted together. The output end of the first motor (31) is connected to the drive shaft (34). The base end of the first motor (31) is connected to the top of the mounting plate (1). The top of the mounting plate (1) A second bearing seat (311) is provided at the end. The driven shaft (37) passes through the second bearing seat (311) and is rotatably connected to the mounting plate (1). The driven gear (35) and the driven shaft (37) are fixedly fitted together. A third bearing seat (312) is provided at the top of the mounting plate (1). The rotating shaft (39) passes through the third bearing seat (312) and is rotatably connected to the mounting plate (1). Pulleys (32) are evenly installed on the drive shaft (34), the driven shaft (37) and the rotating shaft (39). The pulleys (32) are provided with grooves (313). The belt (38) passes through the corresponding grooves (313) and is fixedly fitted to the pulleys (32).
4. A modularly assembled tension clamp X-ray inspection device as described in claim 3, characterized in that, The displacement assembly includes a module box (41), a plum blossom shaft (42), a positioning shaft (43), a positioning gear (44), an adjusting gear (45), a worm (46), a worm wheel (47), a roller (48), a knob (49), and a pin (410). The module box (41) is slidably mounted through the slot (25) and the partition (24). The module box (41) and the mounting plate (1) are provided with a first screw hole (411). The knob (49) passes through the first screw hole (411) and is threadedly connected to the module box (41) and the mounting plate (1). The partition (24) and the module box (41) are provided with a positioning hole (412). The positioning shaft (43) passes through the positioning hole (412) and is rotatably connected to the module box (41). The positioning gear (44) and the positioning shaft (43) are fixedly fitted together. The module box (41) is provided with a working cavity (413). (46) and the working chamber (413) are rotatably connected. The adjusting gear (45) and the worm (46) are fixedly fitted together. The output end of the adjusting gear (45) meshes with the output end of the positioning gear (44). The module box (41) is rotatably connected to the axle (414). The worm wheel (47) and the axle (414) are connected. The output end of the worm wheel (47) meshes with the output end of the worm (46). The axle (414) is provided with an adjusting groove (415). The roller shaft (48) passes through the adjusting groove (415) and slides through the axle (414). The axle (414) and the roller shaft (48) are provided with a through hole (416). The pin (410) passes through the through hole (416) and is fixedly clamped to the axle (414) and the roller shaft (48). The plum blossom shaft (42) and the rotating shaft (39) are connected. The positioning shaft (43) is provided with a plum blossom hole (417).
5. A modularly assembled tension clamp X-ray inspection device as claimed in claim 4, characterized in that, The fastening assembly includes a base frame (51), a fastening block (52), a limiting rod (53), and a tenon and mortise fastener (54). The base frame (51) is fixedly fastened by passing through a slot (26) and a mounting plate (1). The bottom end of the fastening block (52) is connected to the top end of the base frame (51). A limiting groove (55) is provided through the partition plate (24). The tenon and mortise fastener (54) is fixedly fastened by passing through the limiting groove (55) and the partition plate (24). A second sliding groove (56) is provided on the tenon and mortise fastener (54). The fastening block (52) is fixedly fastened by passing through the second sliding groove (56) and the tenon and mortise fastener (54). The limiting rod (53) is connected to the tenon and mortise fastener (54). A limiting hole (57) is provided through the fastening block (52). The limiting rod (53) is fixedly fastened by passing through the limiting hole (57) and the fastening block (52).
6. The modularly assembled tension clamp X-ray inspection device as claimed in claim 5, characterized in that, The rotating mechanism includes an adjustment knob (61), a sliding frame (62), and a second motor (63). The sliding frame (62) is slidably connected through the first slide groove (27) and the base frame (51). A threaded hole (64) is provided through the sliding frame (62). The adjustment knob (61) is threadedly connected through the threaded hole (64) and the sliding frame (62). An organic hole (65) is provided on the sliding frame (62). The second motor (63) is fixedly mounted through the organic hole (65) and the sliding frame (62).
7. A modularly assembled tension clamp X-ray inspection device as claimed in claim 6, characterized in that, The detection assembly includes a buckle (71), a spring (72), a positioning pin (73), a module plate (74), a third motor (75), a detection plate (76), a bolt (77), a fixing plate (78), and an X-ray camera (79). The buckle (71) is connected to the output end of the second motor (63). The buckle (71) is provided with a mounting groove (710). The module plate (74) slides through the mounting groove (710) and the buckle (71) and is locked in place. The buckle (71) and the module plate (74) are provided with pin holes (711). The positioning pin (73) passes through the pin holes (711) and is locked in place with the buckle (71) and the module plate (74). The spring (75) is fixed in place with the buckle (76) and the module plate (77). 2) The fixing set is fixed with positioning pin (73), spring (72) and buckle (71) are connected, the fixing plate (78) and module plate (74) are provided with second screw hole (712), the bolt (77) passes through the second screw hole (712) and is threadedly connected to the fixing plate (78) and module plate (74), the base end of X-ray camera (79) is connected to fixing plate (78), the module plate (74) is provided with through groove (713), the detection plate (76) passes through through groove (713) and is rotatably connected to module plate (74), the third motor (75) is connected to module plate (74), and the output end of the third motor (75) is connected to detection plate (76).
8. A modularly assembled tension clamp X-ray inspection device as claimed in claim 1, characterized in that, It also includes a lifting ring (8), the bottom of which is connected to the top of the box.
9. A method for X-ray inspection of modularly assembled tension clamps, characterized in that: Using a modularly assembled tension clamp X-ray inspection device as described in any one of claims 1-8, and comprising the following steps: S1. Pass the displacement component through the slot (25) and the housing to fix and install it, so that the displacement component is connected to the drive component. Fasten and install the fastening component and the partition (24) to connect the displacement component and the rotating mechanism. S2. The sliding detection component moves to a predetermined position on the fastening component and then is fixed. S3. Hoist the detection device above the cable and lower the detection device so that the displacement component is supported on the cable. Drive the displacement component to move on the cable to the detection position through the drive component. S4. The rotating mechanism drives the detection assembly to rotate, so that the tension clamp is located between the detection plate (76) and the X-ray camera (79); the detection assembly adjusts its working state so that the detection plate (76) rotates to be perpendicular to the X-ray camera (79) for irradiation detection.