Intelligent dosing and uniform mixing device for sewage treatment
By designing the combination of drive roller and stirring roller, the drug can be directly injected into the middle layer of sewage. By using pressurization equipment and aeration stirring, the problem of uneven mixing between the drug and sewage is solved, and the mixing efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-03
- Publication Date
- 2026-04-24
AI Technical Summary
Traditional mixing devices result in uneven mixing of chemicals and wastewater in wastewater treatment, leading to low mixing efficiency.
Design an intelligent wastewater treatment dosing and mixing device. Through the cooperation of drive roller and stirring roller, the drug is directly injected into the middle layer of wastewater, and the mixing efficiency is improved by using pressurization equipment and aeration stirring.
The drugs and wastewater are mixed more evenly, the mixing efficiency is significantly improved, and the mixing of drugs and wastewater is further aided by aeration and stirring.
Smart Images

Figure CN121911275A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wastewater treatment equipment technology, specifically to an intelligent wastewater treatment dosing and mixing device. Background Technology
[0002] Wastewater treatment is an environmental governance process that uses a combination of physical, chemical, and biological technologies to remove suspended solids, organic pollutants, nitrogen and phosphorus, heavy metals, pathogens, and other harmful impurities from domestic and industrial wastewater, so that the water quality meets national discharge standards or the requirements for reclaimed water reuse. Chemical dosing in wastewater treatment is a key auxiliary means that runs through the entire process. By adding specialized chemical agents, precise removal of pollutants, stable operation of the process system, and compliance of effluent quality are achieved. It is an indispensable operation in the physical and chemical treatment, biological enhancement, deep standardization, and sludge disposal stages.
[0003] After adding chemicals to wastewater treatment, stirring is a necessary step to ensure that the chemicals react fully with the wastewater. Traditional stirring and mixing devices mostly use rotating blades to stir in the wastewater tank to achieve the effect of mixing chemicals with wastewater. However, in this stirring method, the addition of chemicals and stirring are operated separately. Personnel need to add multiple chemicals separately. The chemicals are added from the top layer of wastewater, and the mixing equipment is used to achieve the effect of mixing with the wastewater. It is difficult for the chemicals to come into contact with the lower layer of wastewater, resulting in low chemical mixing efficiency. Summary of the Invention
[0004] The purpose of this invention is to provide an intelligent chemical dosing and mixing device for wastewater treatment, so as to solve the problems of uneven mixing of chemicals and wastewater and low mixing efficiency mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a dosing and mixing device for intelligent sewage treatment, comprising a support plate connected to a sewage tank, a drive roller rotatably mounted on the support plate, the drive roller being a hollow tube structure, and several connecting pipes fixedly connected to the outer side of the drive roller, with stirring rollers fixedly mounted at the outer ends of the several connecting pipes, and a discharge pipe fixedly connected to the bottom of the stirring rollers; an inner tube rotatably mounted inside the drive roller via bearings, and a pressurizing device mounted on the inner tube to pressurize the interior of the several stirring rollers; and a drive component mounted on the support plate to drive the drive roller and the inner tube to rotate.
[0006] Preferably, the drive roller has two baffles fixed inside, and the inner tube is rotatably connected to the two baffles. The inner tube has a reciprocating thread groove engraved on the outer side between the two baffles. The pressurizing device includes a piston plate threaded onto the outer side of the inner tube. A limit strip is fixed to the inner wall of the drive roller. The piston plate slides against the limit strip. A one-way valve is provided on the connecting pipe to feed into the stirring roller. An air intake regulator is installed on the inner tube.
[0007] Preferably, the air intake regulating component includes a retaining ring fixed on the inner wall of the inner tube, a through hole is provided on the inner tube near the two baffles, and a bracket is fixed on the inner tube. A rod is slidably inserted into the bracket, and a fitting plate is fixed on the outside of the rod to abut against the bottom of the retaining ring. A fitting ring is fixed on the top of the rod to abut against the inner wall of the inner tube, and a compression spring is sleeved on the outside of the rod to abut against the bracket and the fitting plate.
[0008] Preferably, the top of the stirring roller is threaded with a sealing cap, and the outside of the stirring roller is fixed with a connecting hoop that is fixed to the discharge pipe.
[0009] Preferably, the discharge pipes connected to the outer sides of the several stirring rollers have different heights at their outer ends.
[0010] Preferably, a track plate is fixed inside the stirring roller corresponding to the connection of the discharge pipe, and a closing plate is slidably installed inside the track plate. Two adjusting rods are fixed on the closing plate, and a linkage component that connects with the adjusting rods is installed on the top of the stirring roller.
[0011] Preferably, the linkage includes a linkage plate fixed to the top of the adjusting rod, which is connected to the stirring roller through the sealing cover to realize the compression of the linkage plate. The inner wall of the stirring roller is fixed with a mounting plate that is slidably inserted into the adjusting rod, and the outer side of the adjusting rod is fitted with a push-open spring that abuts against the mounting plate and the linkage plate.
[0012] Preferably, a limiting end is fixed on the outer side of the adjusting rod, and a stabilizing sleeve that is slidably sleeved with the adjusting rod is fixed on the inner wall of the stirring roller.
[0013] Preferably, the driving component includes a driving motor fixed to a support plate via a motor frame, a dual-shaft gear fixed to the output end of the driving motor via a coupling, a small gear fixed to the top of the inner tube, a large gear fixed to the top of the driving roller, and the large gear and the small gear meshing with the dual-shaft gear.
[0014] Preferably, the bottom of the drive roller has a notch.
[0015] Compared with the prior art, the beneficial effects of the present invention are: This invention improves upon traditional mixing equipment by using a designed drive roller and several mixing rollers in cooperation to achieve the mixing and treatment effect of wastewater. At the same time, the pressurization device designed inside the drive roller, together with the addition of drugs inside the mixing roller, enables the simultaneous mixing and injection of drugs, allowing the drugs to be directly injected into the middle layer of wastewater, thereby improving the mixing efficiency of drugs and wastewater and increasing the drug uniformity. The pressurizing component designed in this invention can continue to inject gas into the wastewater after the drug is injected into the stirring roller, thereby achieving the effect of aeration and stirring, which can effectively help mix the drug and wastewater. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a front view of the overall structure of the present invention; Figure 3 This is a partial cross-sectional view of the internal structure of the drive roller of the present invention; Figure 4 This is a partial cross-sectional front view of the internal structure of the drive roller of the present invention; Figure 5 for Figure 4 Enlarged view of point A in the middle; Figure 6 This is a partial cross-sectional view of the internal structure of the stirring roller of the present invention; Figure 7 for Figure 6 Enlarged view of section B in the middle.
[0017] In the diagram: 1. Support plate; 2. Drive roller; 3. Connecting pipe; 4. Stirring roller; 5. Discharge pipe; 6. Inner pipe; 7. Pressurizing equipment; 8. Drive component; 9. Baffle; 10. Piston plate; 11. Limiting strip; 12. Air intake adjustment component; 13. Retaining ring; 14. Through hole; 15. Bracket; 16. Insert rod; 17. Adhesive plate; 18. Adhesive ring; 19. Compression spring; 20. Sealing cover; 21. Track plate; 22. Closing plate; 23. Adjusting rod; 24. Linkage component; 25. Linkage plate; 26. Mounting plate; 27. Push-open spring; 28. Limiting end; 29. Stabilizing sleeve; 30. Drive motor; 31. Dual-shaft gear; 32. Small gear; 33. Large gear. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Example 1: Please refer to Figure 1 - Figure 5The diagram shows an intelligent wastewater treatment dosing and mixing device, including a support plate 1 connected to a wastewater tank. A drive roller 2 is rotatably mounted on the support plate 1. The drive roller 2 has a hollow tube structure. Several connecting pipes 3 are fixedly connected to the outside of the drive roller 2. A stirring roller 4 is fixedly mounted at the outer end of the connecting pipes 3. A discharge pipe 5 is fixedly connected to the bottom of the stirring roller 4. An inner tube 6 is rotatably mounted inside the drive roller 2 through a bearing. A pressurizing device 7 is installed on the inner tube 6 to pressurize the inside of the stirring rollers 4. A drive component 8 is mounted on the support plate 1 to drive the drive roller 2 and the inner tube 6 to rotate.
[0020] In this scheme, personnel use support plate 1 to install the equipment above the sewage tank or sewage bucket, and then use drive component 8 to provide power to drive the drive roller 2 to rotate. In order to facilitate the rotation of drive roller 2, a notch is opened at the bottom of drive roller 2. At the same time, a cam can be designed in the sewage tank or sewage bucket corresponding to the notch to facilitate the support of drive roller 2, so that several stirring rollers 4 can stir in the sewage to achieve a stirring effect. Meanwhile, the stirring roller 4 adds the medicine, and with the help of pressurization device 7, the medicine is injected into the middle layer of sewage during the stirring process, so that the medicine and sewage are mixed more evenly and the stirring efficiency of medicine mixing is improved.
[0021] It should also be noted that the pressurizing device 7 can also inject gas into the stirring roller 4 to achieve the effect of aerating and stirring the sewage, which can effectively help mix the agent and the sewage.
[0022] For further details, please refer to [link / reference]. Figure 3 - Figure 5 The drive roller 2 has two baffles 9 fixed inside. The inner tube 6 is rotatably connected to the two baffles 9. The inner tube 6 has a reciprocating thread groove engraved on the outer side between the two baffles 9. The pressurizing device 7 includes a piston plate 10 threadedly sleeved on the outer side of the inner tube 6. The inner wall of the drive roller 2 is fixed with a limit strip 11. The piston plate 10 slides and fits with the limit strip 11. A one-way valve for input to the stirring roller 4 is opened on the connecting pipe 3. An air intake regulating component 12 is installed on the inner tube 6. The intake adjustment component 12 includes a retaining ring 13 fixed on the inner wall of the inner tube 6. The inner tube 6 has a through hole 14 near the two baffles 9. A bracket 15 is fixed on the inner tube 6. A rod 16 is slidably inserted into the bracket 15. A fitting plate 17 that abuts against the bottom of the retaining ring 13 is fixed on the outside of the rod 16. A fitting ring 18 that abuts against the inner wall of the inner tube 6 is fixed on the top of the rod 16. A compression spring 19 that abuts against the bracket 15 and the fitting plate 17 is sleeved on the outside of the rod 16.
[0023] In this scheme, the principle of pressurizing the inside of the stirring roller 4 by the pressurizing device 7 is as follows: Power is provided by the drive component 8, which drives the inner tube 6 to rotate, so that the piston plate 10 moves back and forth along the reciprocating threaded groove on the outside of the inner tube 6. During the upward movement, the gas in the area above the piston plate 10 is compressed and input from the connecting pipe 3 to the stirring roller 4. The piston plate 10 begins to draw in gas under negative pressure. Under negative pressure, the bonding plate 17 is first drawn downward, causing the bonding plate 17 to detach from the retaining ring 13 and drive the bonding ring 18 to fit with the through hole 14 at the upper end of the inner tube 6. This allows the gas in the inner tube 6 to enter the area below the piston plate 10 through the through hole 14 at the lower end. At this time, the stirring roller 4 enters the gas through the connecting pipe 3 at the upper end, and the drug discharge or gas exhaust operation begins. When the piston plate 10 moves downward, the gas in the area below the piston plate 10 is compressed. At this time, the bonding plate 17 is tightly bonded to the retaining ring 13 under the action of the compression spring 19, while the bonding ring 18 is not bonded to the through hole 14 at the upper end of the inner tube 6. At this time, air begins to enter from the top of the piston plate 10, and the gas at the lower end of the piston plate 10 is input to the stirring roller 4 through the lower connecting pipe 3. When the gas enters the connecting pipe 3, the operation of discharging medicine or venting gas begins.
[0024] It should be noted that by moving the piston plate 10 up and down, the air intake regulating component 12 is driven to open and close the through holes 14 at the upper and lower ends of the inner tube 6, thereby realizing the separate intake of gas into the upper and lower ends of the piston plate 10 and realizing the continuous blowing operation of the stirring roller 4, thus realizing the operation of discharging medicine or exhausting gas.
[0025] In this design, to facilitate the addition of medicine inside the stirring roller 4, a sealing cap 20 is threaded onto the top of the stirring roller 4. At the same time, to ensure the stability of the discharge pipe 5 in the sewage, a connecting hoop that is fixed to the discharge pipe 5 is fixed on the outside of the stirring roller 4.
[0026] It should also be noted that, in order to improve the dispersion range of the drug in the wastewater, several discharge pipes 5 are designed to be connected to the outer sides of the stirring rollers 4, and the height of their outer ends is different.
[0027] For further details, please refer to [link / reference]. Figure 1 and Figure 2 The drive component 8 includes a drive motor 30 fixed on the support plate 1 via a motor frame. The output end of the drive motor 30 is fixed with a double shaft gear 31 via a coupling. A small gear 32 is fixed on the top of the inner tube 6. A large gear 33 is fixed on the top of the drive roller 2. The large gear 33 and the small gear 32 mesh with the double shaft gear 31. The operating principle of drive component 8 in this scheme is as follows: First, the equipment is installed and fixed by the support plate 1. Then, the drive motor 30 provides power to drive the dual-shaft gear 31 to rotate. During the rotation of the dual-shaft gear 31, it will mesh with the large gear 33 and the small gear 32 to drive them to rotate synchronously but at different speeds. Since the inner tube 6 and the drive roller 2 rotate at different speeds, the inner tube 6 rotates much faster than the drive roller 2. Therefore, the piston plate 10 on the outside of the inner tube 6 meets the lifting requirements.
[0028] Example 2: Please refer to Figure 6 and Figure 7 This embodiment further explains the first embodiment, the difference being that the internal structure of the stirring roller 4 is optimized. By adding the linkage 24 and the closing plate 22, the discharge pipe 5 can be closed when the drug is added, so as to prevent the drug from flowing out when it is added.
[0029] Specifically, a track plate 21 is fixed inside the stirring roller 4 at the connection point with the discharge pipe 5. A closing plate 22 is slidably installed inside the track plate 21. Two adjusting rods 23 are fixed on the closing plate 22. A linkage component 24 that is connected to the adjusting rods 23 is installed on the top of the stirring roller 4. The linkage component 24 includes a linkage plate 25 fixed to the top of the adjusting rod 23, which is connected to the stirring roller 4 through the sealing cover 20 to realize the compression of the linkage plate 25. The inner wall of the stirring roller 4 is fixed with a mounting plate 26 that is slidably inserted into the adjusting rod 23. The outer side of the adjusting rod 23 is fitted with a push-opening spring 27 that abuts against the mounting plate 26 and the linkage plate 25. In order to improve the lifting stability of the adjusting rod 23, a stabilizing sleeve 29 that is slidably fitted into the adjusting rod 23 is fixed on the inner wall of the stirring roller 4.
[0030] In this scheme, when personnel unscrew the sealing cap 20 to add medicine, the spring 27 is pushed open, causing the linkage plate 25 and the adjusting rod 23 to move upward, which in turn moves the closing plate 22 upward, closing the discharge pipe 5. This prevents the medicine from flowing out through the discharge pipe 5 when personnel add medicine. After the stirring roller 4 is filled, the sealing cap 20 is screwed on again. At this time, the sealing cap 20 will squeeze the linkage plate 25, causing the adjusting rod 23 and the closing plate 22 to move downward, so that the discharge pipe 5 is connected to the stirring roller 4 again. Under the action of the subsequent pressurizing device 7, the medicine is smoothly discharged out through the discharge pipe 5.
[0031] In order to ensure that the closing plate 22 can completely and smoothly block the discharge pipe 5, a limit end 28 is fixed on the outside of the adjusting rod 23.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended technical solutions and their equivalents.
Claims
1. A smart wastewater treatment dosing and mixing device, characterized in that, include: Support plate (1), the support plate (1) is connected to the sewage tank, and a drive roller (2) is rotatably installed on the support plate (1). The drive roller (2) is a hollow tube structure, and several connecting pipes (3) are fixedly connected to the outside of the drive roller (2). A stirring roller (4) is fixed at the outer end of the several connecting pipes (3). A discharge pipe (5) is fixedly connected to the bottom of the stirring roller (4). An inner tube (6) is rotatably installed inside the drive roller (2) via a bearing. A pressurizing device (7) is installed on the inner tube (6). The pressurizing device (7) pressurizes the inside of several stirring rollers (4). The drive component (8) installed on the support plate (1) drives the drive roller (2) and the inner tube (6) to rotate.
2. The intelligent wastewater treatment dosing and mixing device according to claim 1, characterized in that: The drive roller (2) has two baffles (9) fixed inside, and the inner tube (6) is rotatably connected to the two baffles (9). The inner tube (6) has a reciprocating thread groove engraved on the outer side between the two baffles (9). The pressurizing device (7) includes a piston plate (10) threadedly sleeved on the outer side of the inner tube (6). The inner wall of the drive roller (2) is fixed with a limit strip (11). The piston plate (10) slides against the limit strip (11). The connecting pipe (3) is provided with a one-way valve that feeds into the stirring roller (4), and the inner tube (6) is equipped with an air intake regulator (12).
3. The intelligent wastewater treatment dosing and mixing device according to claim 2, characterized in that: The intake adjustment component (12) includes a retaining ring (13) fixed on the inner wall of the inner tube (6). The inner tube (6) has a through hole (14) near the two baffles (9). A bracket (15) is fixed on the inner tube (6). A rod (16) is slidably inserted into the bracket (15). A fitting plate (17) that abuts against the bottom of the retaining ring (13) is fixed on the outside of the rod (16). A fitting ring (18) that fits against the inner wall of the inner tube (6) is fixed on the top of the rod (16). A compression spring (19) that abuts against the bracket (15) and the fitting plate (17) is sleeved on the outside of the rod (16).
4. The intelligent wastewater treatment dosing and mixing device according to claim 1, characterized in that: The top of the stirring roller (4) is threaded with a sealing cap (20), and the outside of the stirring roller (4) is fixed with a connecting hoop that is fixed to the discharge pipe (5).
5. The intelligent wastewater treatment dosing and mixing device according to claim 1, characterized in that: The discharge pipes (5) connected to the outer sides of several of the stirring rollers (4) have different heights at their outer ends.
6. The intelligent wastewater treatment dosing and mixing device according to claim 4, characterized in that: The stirring roller (4) has a track plate (21) fixed inside the corresponding discharge pipe (5) connection, and a closing plate (22) is slidably installed inside the track plate (21). Two adjusting rods (23) are fixed on the closing plate (22), and a linkage (24) that is connected to the adjusting rods (23) is installed on the top of the stirring roller (4).
7. The intelligent wastewater treatment dosing and mixing device according to claim 6, characterized in that: The linkage component (24) includes a linkage plate (25) fixed on the top of the adjusting rod (23), which is connected to the stirring roller (4) through the sealing cover (20) to realize the compression of the linkage plate (25). The inner wall of the stirring roller (4) is fixed with a mounting plate (26) that is slidably inserted into the adjusting rod (23), and the outer side of the adjusting rod (23) is fitted with a push-open spring (27) that abuts against the mounting plate (26) and the linkage plate (25).
8. The intelligent wastewater treatment dosing and mixing device according to claim 7, characterized in that: The adjusting rod (23) has a limit end (28) fixed on its outer side, and the stirring roller (4) has a stabilizing sleeve (29) that is slidably sleeved with the adjusting rod (23) fixed on its inner wall.
9. The intelligent wastewater treatment dosing and mixing device according to claim 1, characterized in that: The drive component (8) includes a drive motor (30) fixed on the support plate (1) by a motor frame. The output end of the drive motor (30) is fixed with a double-shaft gear (31) by a coupling. A small gear (32) is fixed on the top of the inner tube (6). A large gear (33) is fixed on the top of the drive roller (2). The large gear (33) and the small gear (32) mesh with the double-shaft gear (31).
10. The intelligent wastewater treatment dosing and mixing device according to claim 1, characterized in that: The bottom of the drive roller (2) has a notch.
Citation Information
Patent Citations
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