Three-side lifting device of electric discharge machine liquid tank

Abstract

The invention relates to the technical field of electric spark machining equipment, in particular to a three-face lifting device of an electric spark machine liquid bath, which comprises a lathe bed, the upper surface of the lathe bed is fixedly connected with a workbench, and the left side face of the workbench is fixedly connected with a fixing frame. By arranging the sliding rail, the sliding block, the threaded rod and other components, a driving motor is started to drive a first chain wheel to rotate, a rotating rod, a first bevel gear and a second bevel gear rotate through connection of the first chain wheel, a chain and a second chain wheel, at the moment, the threaded rod rotates and drives a nut to ascend and descend, and therefore the lifting base drives the liquid tank body to ascend and descend; at the moment, the sliding block slides along the sliding rail until the liquid tank body rises to the highest point and is matched with the fixing frame to form a fence area, so that the stability and levelness of the liquid tank body in the lifting process can be improved through the design of three-side guiding and synchronous driving, and the problems of instability and low precision caused by traditional single-side lifting are solved; and meanwhile, the compactness of the liquid tank main body is higher, and the occupied space of the ignition machine is effectively reduced.

Description

Technical Field

[0001] This invention relates to the field of electrical discharge machining equipment, and in particular to a three-sided lifting device for the liquid tank of an electrical discharge machine. Background Technology

[0002] Electrical discharge machining (EDM), a highly precise and unique machining process, is based on the ingenious use of electro-erosion to perform fine machining on various workpieces. In the complex yet orderly process of EDM, the liquid tank plays a crucial role. This tank is specifically designed to store the working fluid, ensuring a continuous and stable supply during the machining process. Only when the workpiece is completely immersed in the working fluid can a stable and reliable medium environment be created for the EDM discharge, guaranteeing a smooth discharge process. Simultaneously, the working fluid can effectively and promptly remove debris generated during machining, preventing debris accumulation from negatively impacting machining accuracy and efficiency, thus ensuring high-quality completion of the EDM process.

[0003] However, in the existing technology, it has been found that the liquid tank of traditional EDM machines usually adopts a single-sided lifting drive, that is, one end of the liquid tank is driven by a guide rail and a lifting device, while the other end is suspended in the air. During the lifting process, the suspended end is prone to shaking due to gravity or driving force fluctuations. After long-term use, the liquid tank may tilt and deform due to uneven force, resulting in a shortened service life. Moreover, it is difficult to ensure the overall level of the working fluid in the liquid tank, which makes it easy for the working fluid in the liquid tank to splash out or for the liquid level to be inconsistent, affecting the consistency of processing. Summary of the Invention

[0004] The purpose of this application is to provide a three-sided lifting device for the liquid tank of an EDM machine, in order to solve the problems in the prior art where the single-sided lifting drive is used, which may cause the liquid tank to tilt and deform due to uneven force, shortening its service life. At the same time, it affects the overall level of the working fluid in the liquid tank, which may cause the working fluid in the liquid tank to splash out or the liquid level to be inconsistent, affecting the consistency of processing.

[0005] This application provides a three-sided lifting device for an EDM liquid tank, employing the following technical solution: It includes a bed, a worktable fixedly connected to the upper surface of the bed, a fixed frame fixedly connected to the left side of the worktable, two slide rails fixedly connected to the left side of the fixed frame, a liquid tank body located on the right side of the fixed frame, the inner wall of the liquid tank body slidably connected to the outer surface of the worktable, two sliders fixedly connected to the left side of the liquid tank body, the inner wall of each slider slidably connected to the outer surface of the corresponding slide rail, two adapter slots opened on the right side of the fixed frame, the inner sidewall of each adapter slot slidably connected to the left side of the liquid tank body, and a drive mechanism fixedly connected to the right side of the bed. The device comprises a drive motor and a fixed block. The output shaft of the drive motor is fixedly connected to a first sprocket. A chain meshes with the outer surface of the first sprocket, and a second sprocket meshes with the inner wall of the chain. A rotating rod is fixedly connected to the inner wall of the second sprocket. A first bevel gear is fixedly connected to the left end of the rotating rod. A second bevel gear meshes with the outer surface of the first bevel gear. A threaded rod is fixedly connected to the upper surface of the second bevel gear. A nut is threaded onto the outer surface of the threaded rod. A lifting seat is fixedly connected to the upper surface of the nut. The left side of the lifting seat is fixedly connected to the right side of the liquid tank body. An mounting base is fixedly installed on the right side of the fixed block. The inner wall of the mounting base is rotatably connected to the inner wall of the threaded rod.

[0006] By adopting the above technical solution, the worktable is installed on the upper surface of the bed to fix it. The worktable is used to fix the workpiece for processing. A fixing frame is installed on the left side of the worktable, and the worktable is fixed to the fixing frame to support it. A slide rail is set on the left side of the fixing frame to install the slide rail. A slider is installed on the left side of the liquid tank body and connected to the corresponding slide rail, so that the liquid tank body can be raised and lowered by the limiting of the slide rail and the slider. The groove on the left side of the liquid tank body is adapted to the matching groove on the right side of the fixing frame, so that the liquid tank body can always be in contact with the matching groove when it is raised and lowered. The drive motor and the fixing block are installed on the right side of the bed to fix the drive motor and the fixing block. A first sprocket is installed on the output shaft of the drive motor, so that the drive motor can drive the first sprocket to rotate. A chain is set to connect to the first sprocket, and a second sprocket is set to connect to the chain, so that when the first sprocket rotates, the second sprocket can rotate through the chain. A rotating rod is installed on the inner wall of the second sprocket. Fixing the rotating rod to the second sprocket allows the second sprocket to drive the rotating rod to rotate. A first bevel gear is fixed to the other end of the rotating rod. When the rotating rod rotates, it drives the first bevel gear to rotate synchronously. A second bevel gear meshes with the first bevel gear, and a threaded rod is installed on the upper surface of the second bevel gear. A nut is connected to the threaded rod, allowing the threaded rod to rotate and drive the nut to rise and fall. A lifting seat is connected to the nut and fixed to the liquid tank body. Thus, when the rotating rod rotates, the transmission direction is changed through the meshing of the first and second bevel gears, thereby achieving the rotation of the threaded rod. The connection between the threaded rod and the nut allows the lifting seat and the liquid tank body to rise and fall. This device, through its three-sided guiding and synchronous drive design, improves the stability and levelness of the liquid tank body's lifting process, solving the instability and low precision problems caused by traditional single-sided lifting. It also makes the liquid tank body more compact, effectively reducing the space occupied by the igniter.

[0007] Preferably, a limiting frame is fixedly connected to the right side of the bed, the inner wall of the limiting frame is rotatably connected to the outer surface of the rotating rod, the machine tool body is installed on the upper surface of the bed, the spindle box is installed on the upper surface of the machine tool body, and the spindle head module is fixedly installed on the bottom surface of the spindle box.

[0008] By adopting the above technical solution, a limiting frame is installed on the right side of the bed and connected to the rotating rod, so that the limiting frame can limit the rotating rod and ensure that the rotating rod can rotate stably, thereby ensuring the stable transmission of the first bevel gear and the second bevel gear. The machine tool body is installed on the upper surface of the bed, and the spindle box is fixed on the upper surface of the machine tool body. The machine tool body can slide on the upper surface of the bed through a linear module, and the spindle box can slide on the upper surface of the machine tool body through another linear module. The spindle head module is set on the bottom surface of the spindle box to realize the installation of the spindle head module. The spindle head module can control the electrode to process the workpiece.

[0009] Preferably, a fixing plate is fixedly connected to the bottom surface of the bed, a conical liquid storage tank is fixedly connected to the outer surface of the fixing plate, a drain pipe is fixedly connected to the bottom end of the conical liquid storage tank, a drain valve is fixedly installed on the outer surface of the drain pipe, a support frame is fixedly connected to the outer surface of the conical liquid storage tank, and a controller is fixedly installed on the front of the support frame.

[0010] By adopting the above technical solution, a fixing plate is installed on the bottom surface of the bed to support the bed. A conical liquid storage tank is installed on the outer surface of the fixing plate, and a drain pipe is set at the bottom of the conical liquid storage tank. A drain valve is installed on the outer surface of the drain pipe. By controlling the opening and closing of the drain valve, the working fluid inside the conical liquid storage tank can be drained. A support frame is set on the outer surface of the conical liquid storage tank and fixedly connected so that the support frame can support the conical liquid storage tank. The controller is installed on the front of the support frame to fix the controller. The controller can control the opening and closing of the equipment.

[0011] Preferably, two first elastic seals are fixedly embedded on the left side of the liquid tank body, each of the first elastic seals being adapted to a corresponding adapter groove. An installation frame is fixedly connected to the outer surface of the workbench, and a fixing frame is fixedly connected to the inner bottom wall of the liquid tank body. A second elastic seal is fixedly installed on the upper surface of the fixing frame, and the outer surface of the second elastic seal is adapted to the inner wall of the installation frame.

[0012] By adopting the above technical solution, the first elastic seal is embedded on the left side of the liquid tank body and adapted to the corresponding adapter groove. When the liquid tank body is raised to its highest point and adapted to the fixed frame, the tight fit between the first elastic seal and the adapter groove completes the seal. An installation frame is set on the outer surface of the workbench, and a fixed frame is installed on the inner bottom wall of the liquid tank body. The second elastic seal is installed on the upper surface of the fixed frame. Through the adaptation between the second elastic seal and the installation frame, when the liquid tank body is raised to its highest point and adapted to the fixed frame, the seal between the workbench and the liquid tank body can be completed, thereby preventing leakage of the working fluid.

[0013] Preferably, a connecting arm is fixedly connected to the upper surface of the mounting bracket, and an industrial camera is fixedly mounted on the right side of the connecting arm.

[0014] By adopting the above technical solution, the connecting arm is installed on the upper surface of the fixed frame and set as a fixed connection. The industrial camera is installed on the right side of the connecting arm, so that the industrial camera can tilt and illuminate the surface of the worktable, and the image of the workpiece to be processed can be acquired through the industrial camera.

[0015] Preferably, a connecting pipe is fixedly connected to the right side of the liquid tank body, the outer surface of the connecting pipe is fixedly connected to the inner wall of the lifting seat, and an L-shaped pipe is threaded onto the outer surface of the connecting pipe.

[0016] By adopting the above technical solution, the connecting pipe is installed on the right side of the liquid tank body and connected to it. The connecting pipe is fixed to the inner wall of the lifting seat to realize the installation of the connecting pipe. An L-shaped pipe is set at the end of the connecting pipe and connected by threads so that the L-shaped pipe can be installed and removed. The liquid tank body and the L-shaped pipe are interconnected so that when the working fluid is poured into the liquid tank body, it can be flush with the working fluid inside the L-shaped pipe.

[0017] Preferably, a magnetic levitation guide rod assembly is fixedly installed on the upper surface of the L-shaped tube, and a float sensing unit is slidably disposed on the outer surface of the magnetic levitation guide rod assembly.

[0018] By adopting the above technical solution, the magnetic levitation guide rod assembly is installed on the upper surface of the L-shaped tube, and the float sensing unit is slidably set on the surface of the magnetic levitation guide rod assembly. When the working fluid enters the L-shaped tube through the connecting pipe, the working fluid level inside the L-shaped tube is level with the working fluid level inside the liquid tank body, so that the float sensing unit can slide up to the liquid level height, and the height of the float sensing unit is monitored in real time by the magnetic levitation guide rod assembly.

[0019] Preferably, an inlet pump is fixedly installed on the upper surface of the fixed plate, a first pipe is fixedly installed at the input end of the inlet pump, a second pipe is fixedly installed at the output end of the inlet pump, a diversion inlet pipe is fixedly connected to the top end of the second pipe, and the top end of the diversion inlet pipe is fixedly connected to the inner bottom wall of the liquid tank body.

[0020] By adopting the above technical solution, the liquid inlet pump is installed on the upper surface of the fixed plate, and a first pipe is set at the output end of the liquid inlet pump, so that the liquid inlet pump and the first pipe can draw the working fluid from the inside of the conical storage tank. A second pipe is installed at the output end of the liquid inlet pump, and a diversion liquid inlet pipe is set at the top of the second pipe. The diversion liquid inlet pipe is connected to the bottom of the liquid tank body, so that the working fluid drawn by the liquid inlet pump can be poured into the inside of the liquid tank body through the second pipe and the diversion liquid inlet pipe, thus completing the filling of the working fluid.

[0021] Preferably, the inner bottom wall of the liquid tank body is fixedly connected to a diversion outlet pipe, the bottom surface of the diversion outlet pipe is fixedly connected to a third pipe, the outer surface of the third pipe is fixedly installed with an electromagnetic valve, the other end of the third pipe is threadedly connected to a threaded connection part, and the left end of the threaded connection part is fixedly connected to a filter cylinder.

[0022] By adopting the above technical solution, the diversion outlet pipe is installed on the inner bottom wall of the liquid tank body, and a third pipe is installed in the lower half of the diversion outlet pipe. The solenoid valve is fixed on the outer surface of the third pipe. By controlling the opening and closing of the solenoid valve, the third pipe can be opened and closed. The threaded connection is installed at the end of the third pipe, and a filter cartridge is set at the left end of the threaded connection. The filter cartridge facilitates the separation of impurities in the working fluid. The threaded connection between the threaded connection and the third pipe facilitates the removal and cleaning of the filter cartridge, thereby reducing impurities in the working fluid inside the conical storage tank.

[0023] Preferably, the industrial camera, magnetic levitation guide rod assembly, liquid inlet pump, and solenoid valve are all electrically connected to the controller.

[0024] By adopting the above technical solution, the industrial camera, magnetic levitation guide rod assembly, liquid inlet pump, and solenoid valve are connected to the controller. This allows the controller to analyze the images captured by the industrial camera to determine the height of the highest point of the workpiece. The detection data from the magnetic levitation guide rod assembly can be transmitted to the controller in real time. When the liquid level reaches the specified height, the controller controls the liquid inlet pump to shut off, stopping the liquid injection. By analyzing the captured workpiece images and by setting up the magnetic levitation guide rod assembly and float sensing unit, the liquid level height can be detected in real time and transmitted to the controller for analysis. This allows the liquid level to be controlled at the optimal processing height based on the workpiece height, preventing the liquid level from being too high or too low, improving processing accuracy, reducing processing errors, and improving the surface processing quality of the workpiece. Beneficial effects

[0025] In summary, this application includes at least one of the following beneficial technical effects: This invention provides a three-sided lifting device for the liquid tank of an EDM machine. By incorporating components such as a slide rail, slider, and threaded rod, a drive motor rotates a first sprocket. Through the connection of the first sprocket, chain, and second sprocket, a rotating rod, a first bevel gear, and a second bevel gear rotate. Simultaneously, the threaded rod rotates, causing a nut to rise and fall, thereby lifting the liquid tank body from the lifting seat. The slider slides along the slide rail until the liquid tank body reaches its highest point and engages with the fixed frame to form a containment area. This device, through its three-sided guiding and synchronous drive design, improves the stability and levelness of the liquid tank body during lifting, solving the instability and low precision problems caused by traditional single-sided lifting. It also makes the liquid tank body more compact, effectively reducing the space occupied by the igniter.

[0026] This invention provides a three-sided lifting device for an EDM liquid tank. By incorporating components such as an industrial camera, an L-shaped tube, a magnetic levitation guide rod assembly, and a float sensing unit, the device works by having the fixed frame and the liquid tank body cooperate to form an enclosed area. The controller controls the industrial camera to capture images of the workpiece on the worktable surface and transmits these images to the controller for analysis. At this point, the inlet pump is activated, drawing working fluid from the conical storage tank through a first pipe and injecting it into the liquid tank body through a second pipe and a branch inlet pipe. The working fluid then enters the L-shaped tube through a connecting pipe, causing the float sensing unit to float along the magnetic levitation guide rod assembly. The magnetic levitation guide rod assembly detects the height of the float sensing unit, and the controller controls this height until the float sensing unit reaches a designated height. The controller then shuts off the inlet pump to stop the injection, completing the filling of the working fluid. At this point, the liquid level is above the workpiece by a certain height. This allows the device to control the liquid level at the optimal processing height based on the workpiece height, preventing the liquid level from being too high or too low, thereby improving processing accuracy, reducing processing errors, and enhancing the surface finish of the workpiece.

[0027] This invention provides a three-sided lifting device for an EDM liquid tank. By incorporating a conical liquid storage tank, a third pipe, a threaded connection, and a filter cylinder, after the workpiece is processed, a solenoid valve is opened via a controller, allowing the working fluid inside the liquid tank to drain out. The working fluid then enters the threaded connection through the third pipe and is ultimately filtered by the filter cylinder. This ensures that impurities generated during processing are retained inside the filter cylinder, thus reducing impurities in the working fluid within the conical liquid storage tank. Furthermore, the threaded connection between the threaded connection and the third pipe facilitates easy removal and cleaning of the filter cylinder. The conical shape of the liquid storage tank allows impurities to settle to the bottom, preventing them from being drawn out by the inlet pump and the first pipe, thereby reducing impurities in the working fluid and preventing any impact on processing quality. Attached Figure Description

[0028] Figure 1 This is a three-dimensional schematic diagram of the entire invention; Figure 2 This is a schematic diagram of the overall front view of the present invention; Figure 3 This is a schematic diagram of the connection structure between the bed and the machine tool body of the present invention; Figure 4 This is a schematic diagram of the connection relationship between the bed and the fixing block of the present invention; Figure 5 This is a schematic diagram of the connection relationship between the first bevel gear and the second bevel gear of the present invention; Figure 6 This is a schematic diagram of the connection structure between the slide rail and the slider of the present invention; Figure 7 This is a schematic diagram of the connection structure between the connecting arm and the industrial camera of the present invention; Figure 8 This is a schematic diagram of the connection structure between the third pipe and the threaded connection part of the present invention; Figure 9 This is a schematic diagram of the connection relationship between the connecting pipe and the L-shaped pipe of the present invention; Figure 10 This is a schematic diagram of the connection structure between the fixing plate and the conical liquid storage tank of the present invention.

[0029] The components include: 1. Bed; 2. Worktable; 3. Machine tool body; 4. Fixing frame; 5. Slide rail; 6. Liquid tank body; 7. Slider; 8. Adaptor slot; 9. Drive motor; 10. First sprocket; 11. Chain; 12. Second sprocket; 13. Rotating rod; 14. First bevel gear; 15. Second bevel gear; 16. Threaded rod; 17. Nut; 18. Lifting seat; 19. Fixing block; 20. Mounting seat; 21. Limiting frame; 22. Spindle box; 23. Spindle head module; 24. Fixing plate; 25. Conical liquid storage tank; 26. Drainage... 27. Liquid pipe; 28. Drain valve; 29. ​​Support frame; 30. Controller; 31. First elastic seal; 32. Mounting frame; 33. Fixing frame; 34. Second elastic seal; 35. Connecting arm; 36. Industrial camera; 37. Connecting pipe; 38. L-shaped pipe; 39. Magnetic levitation guide rod assembly; 40. Float sensing unit; 41. Inlet pump; 42. First pipe; 43. Second pipe; 44. Diverting inlet pipe; 45. Diverting outlet pipe; 46. Third pipe; 47. Solenoid valve; 48. Threaded connection; 49. Filter cartridge. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1 - Appendix Figure 10 This application will be described in further detail below.

[0031] Example 1: A three-sided lifting device for an EDM liquid tank, referring to... Figure 4 , Figure 6 and Figure 7The machine includes a bed 1, with a worktable 2 fixedly connected to its upper surface. The worktable 2 is mounted on the upper surface of the bed 1 for fixation. The worktable 2 is used to fix workpieces for processing. A mounting bracket 4 is fixedly connected to the left side of the worktable 2, supporting the worktable 2. Two slide rails 5 are fixedly connected to the left side of the mounting bracket 4. A liquid tank body 6 is located on the right side of the mounting bracket 4, with its inner wall slidably connected to the outer surface of the worktable 2. Two sliders 7 are fixedly connected to the left side of the liquid tank body 6. The inner wall of each slider 7 is slidably connected to the outer surface of the corresponding slide rail 5. Two adapter grooves 8 are opened on the right side of the fixing frame 4. The inner side wall of each adapter groove 8 is slidably connected to the left side of the liquid tank body 6. The slide rail 5 is set on the left side of the fixing frame 4 to realize the installation of the slide rail 5. The slider 7 is installed on the left side of the liquid tank body 6 and connected to the corresponding slide rail 5, so that the liquid tank body 6 can be raised and lowered by the limiting of the slide rail 5 and the slider 7. The groove on the left side of the liquid tank body 6 is adapted to the adapter groove 8 on the right side of the fixing frame 4, so that the liquid tank body 6 can always fit in the adapter groove 8 when it is raised and lowered.

[0032] Reference Figure 3 , Figure 4 and Figure 5A drive motor 9 and a fixing block 19 are fixedly connected to the right side of the bed 1. A first sprocket 10 is fixedly connected to the output shaft of the drive motor 9. A chain 11 is meshed on the outer surface of the first sprocket 10, and a second sprocket 12 is meshed on the inner wall of the chain 11. The drive motor 9 and the fixing block 19 are installed on the right side of the bed 1 to fix the drive motor 9 and the fixing block 19. The first sprocket 10 is installed on the output shaft of the drive motor 9 so that the drive motor 9 can drive the first sprocket 10 to rotate. The chain 11 is connected to the first sprocket 10, and the second sprocket 12 is connected to the chain 11 so that the first chain... When wheel 10 rotates, it enables the second sprocket 12 to rotate via chain 11. A rotating rod 13 is fixedly connected to the inner wall of the second sprocket 12. A first bevel gear 14 is fixedly connected to the left end of the rotating rod 13. The rotating rod 13 is installed on the inner wall of the second sprocket 12 and fixed to the second sprocket 12, so that the second sprocket 12 can drive the rotating rod 13 to rotate. The first bevel gear 14 is fixed to the other end of the rotating rod 13. When the rotating rod 13 rotates, it can drive the first bevel gear 14 to rotate synchronously. A second bevel gear 15 meshes with the outer surface of the first bevel gear 14. The upper surface of the second bevel gear 15 is fixed. A threaded rod 16 is fixedly connected, and a nut 17 is threadedly connected to the outer surface of the threaded rod 16. A lifting seat 18 is fixedly connected to the upper surface of the nut 17. The left side of the lifting seat 18 is fixedly connected to the right side of the liquid tank body 6. A mounting base 20 is fixedly installed on the right side of the fixing block 19. The inner wall of the mounting base 20 is rotatably connected to the inner wall of the threaded rod 16. By setting a second bevel gear 15 to mesh with a first bevel gear 14, and mounting the threaded rod 16 on the upper surface of the second bevel gear 15, and setting the nut 17 to connect with the threaded rod 16, the rotation of the threaded rod 16 can drive the nut 17 to rise and fall. 8 is connected to nut 17 and the lifting seat 18 is fixed to the liquid tank body 6. When the rotating rod 13 rotates, the transmission direction can be changed through the meshing of the first bevel gear 14 and the second bevel gear 15, thereby realizing the rotation of the threaded rod 16. Through the connection between the threaded rod 16 and nut 17, the lifting seat 18 and the liquid tank body 6 can be raised and lowered. This device can improve the stability and levelness of the lifting process of the liquid tank body 6 through the three-sided guidance and synchronous drive design, solving the problems of instability and low precision caused by traditional single-sided lifting. At the same time, it makes the liquid tank body 6 more compact and effectively reduces the space occupied by the igniter.

[0033] Example 2: A three-sided lifting device for an EDM liquid tank, referring to... Figure 1 , Figure 2 and Figure 5A limit frame 21 is fixedly connected to the right side of the bed 1. The inner wall of the limit frame 21 is rotatably connected to the outer surface of the rotating rod 13. The machine tool body 3 is installed on the upper surface of the bed 1. A spindle box 22 is installed on the upper surface of the machine tool body 3. A spindle head module 23 is fixedly installed on the bottom surface of the spindle box 22. The limit frame 21 is installed on the right side of the bed 1 and connected to the rotating rod 13, so that the limit frame 21 can limit the rotating rod 13, ensuring that the rotating rod 13 can rotate stably, thereby ensuring the first A stable transmission is achieved through a first bevel gear 14 and a second bevel gear 15. The machine tool body 3 is mounted on the upper surface of the bed 1, and a spindle box 22 is fixed to the upper surface of the machine tool body 3. A linear module allows the machine tool body 3 to slide on the upper surface of the bed 1, and another linear module allows the spindle box 22 to slide on the upper surface of the machine tool body 3. A spindle head module 23 is mounted on the bottom surface of the spindle box 22, enabling the spindle head module 23 to control the electrode for workpiece machining. A fixing plate 24 is fixedly connected to the bottom surface of the bed 1. A conical liquid storage tank 25 is fixedly connected to the outer surface of the fixing plate 24. A drain pipe 26 is fixedly connected to the bottom end of the conical liquid storage tank 25. A drain valve 27 is fixedly installed on the outer surface of the drain pipe 26. A support frame 28 is fixedly connected to the outer surface of the conical liquid storage tank 25. A controller 29 is fixedly installed on the front of the support frame 28. The fixing plate 24 is installed on the bottom surface of the bed 1 to support the bed 1, and the conical liquid storage tank 25 is installed on the outer surface of the fixing plate 24. Furthermore, a drain pipe 26 is installed at the bottom of the conical storage tank 25, and a drain valve 27 is installed on the outer surface of the drain pipe 26. By controlling the opening and closing of the drain valve 27, the working fluid inside the conical storage tank 25 can be drained out. A support frame 28 is set on the outer surface of the conical storage tank 25 and is fixedly connected so that the support frame 28 can support the conical storage tank 25. A controller 29 is installed on the front of the support frame 28 to fix the controller 29. The controller 29 can control the opening and closing of the equipment.

[0034] Reference Figure 6 and Figure 7Two first elastic seals 30 are fixedly embedded on the left side of the liquid tank body 6. Each first elastic seal 30 is adapted to a corresponding adapter groove 8. An installation frame 31 is fixedly connected to the outer surface of the workbench 2. A fixing frame 32 is fixedly connected to the inner bottom wall of the liquid tank body 6. A second elastic seal 33 is fixedly installed on the upper surface of the fixing frame 32. The outer surface of the second elastic seal 33 is adapted to the inner wall of the installation frame 31. The first elastic seals 30 are embedded in the left side of the liquid tank body 6 and are matched with the corresponding adapter grooves 8. The system is designed to adapt the liquid tank body 6 to its highest point so that it is fitted with the fixing frame 4. The first elastic sealing element 30 is tightly fitted with the fitting groove 8 to achieve a seal. An installation frame 31 is set on the outer surface of the workbench 2, and a fixing frame 32 is installed on the inner bottom wall of the liquid tank body 6. The second elastic sealing element 33 is installed on the upper surface of the fixing frame 32. Through the adaptation of the second elastic sealing element 33 with the installation frame 31, the liquid tank body 6 is able to achieve a seal between the workbench 2 and the liquid tank body 6 when it is raised to its highest point and fitted with the fixing frame 4, thereby preventing leakage of the working fluid.

[0035] Reference Figure 6 , Figure 7 and Figure 9 A connecting arm 34 is fixedly connected to the upper surface of the fixed frame 4. An industrial camera 35 is fixedly installed on the right side of the connecting arm 34. The connecting arm 34 is fixedly connected to the upper surface of the fixed frame 4, and the industrial camera 35 is installed on the right side of the connecting arm 34 so that the industrial camera 35 can tilt and illuminate the surface of the worktable 2. The industrial camera 35 realizes image acquisition of the workpiece to be processed. A connecting pipe 36 is fixedly connected to the right side of the liquid tank body 6. The outer surface of the connecting pipe 36 is fixedly connected to the inner wall of the lifting seat 18. An L-shaped pipe 37 is threaded to the outer surface of the connecting pipe 36. The connecting pipe 36 is installed on the right side of the liquid tank body 6 and connected to it. The connecting pipe 36 is fixed to the inner wall of the lifting seat 18 to realize the installation of the connecting pipe 36. The L-shaped pipe 37 is set at the end of the connecting pipe 36. The L-shaped tube 37 is connected by a threaded connection, allowing it to be installed and removed. The liquid tank body 6 is interconnected with the L-shaped tube 37, ensuring that when the working fluid is poured into the liquid tank body 6, it remains level with the working fluid inside the L-shaped tube 37. A magnetic levitation guide rod assembly 38 is fixedly installed on the upper surface of the L-shaped tube 37, and a float sensing unit 39 is slidably disposed on the outer surface of the magnetic levitation guide rod assembly 38. When the working fluid enters the L-shaped tube 37 through the connecting pipe 36, the working fluid level inside the L-shaped tube 37 becomes level with the working fluid level inside the liquid tank body 6, allowing the float sensing unit 39 to slide up to the liquid level height. The height of the float sensing unit 39 is monitored in real time by the magnetic levitation guide rod assembly 38.

[0036] Reference Figure 8 , Figure 9 and Figure 10 A liquid inlet pump 40 is fixedly installed on the upper surface of the fixed plate 24. A first pipe 41 is fixedly installed at the input end of the liquid inlet pump 40, and a second pipe 42 is fixedly installed at the output end of the liquid inlet pump 40. A diversion inlet pipe 43 is fixedly connected to the top end of the second pipe 42, and the top end of the diversion inlet pipe 43 is fixedly connected to the inner bottom wall of the liquid tank body 6. The liquid inlet pump 40 is installed on the upper surface of the fixed plate 24, and the first pipe 41 is set at the output end of the liquid inlet pump 40 so that the liquid inlet pump 40 and the first pipe 41 can draw the working fluid inside the conical storage tank 25. The second pipe 42 is installed at the output end of the liquid inlet pump 40, and the diversion inlet pipe 43 is set at the top end of the second pipe 42 to divert the working fluid inside the conical storage tank 25. The liquid pipe 43 is connected to the bottom of the liquid tank body 6, so that the working fluid drawn by the inlet pump 40 can be poured into the interior of the liquid tank body 6 through the second pipe 42 and the diversion inlet pipe 43 to complete the filling of the working fluid. The inner bottom wall of the liquid tank body 6 is fixedly connected to the diversion outlet pipe 44, and the bottom surface of the diversion outlet pipe 44 is fixedly connected to the third pipe 45. The outer surface of the third pipe 45 is fixedly installed with a solenoid valve 46. The other end of the third pipe 45 is threadedly connected to a threaded connection part 47. The left end of the threaded connection part 47 is fixedly connected to a filter cylinder 48. The diversion outlet pipe 44 is installed on the inner bottom wall of the liquid tank body 6, and the third pipe 45 is installed on the lower half of the diversion outlet pipe 44. On the outer surface of the third pipe 45, the opening and closing of the solenoid valve 46 is controlled, allowing the third pipe 45 to open and close. A threaded connection 47 is installed at the end of the third pipe 45, and a filter cartridge 48 is installed at the left end of the threaded connection 47. The filter cartridge 48 facilitates the separation of impurities in the working fluid. The threaded connection between the threaded connection 47 and the third pipe 45 facilitates the removal and cleaning of the filter cartridge 48, thereby reducing impurities in the working fluid inside the conical storage tank 25. The industrial camera 35, the magnetic levitation guide rod assembly 38, the inlet pump 40, and the solenoid valve 46 are all electrically connected to the controller 29. Valve 46 is connected to controller 29, enabling controller 29 to analyze images captured by industrial camera 35 to determine the height of the highest point of the workpiece. The detection data of magnetic levitation guide rod assembly 38 can be transmitted to controller 29 in real time. When the liquid level reaches the specified height, controller 29 controls the liquid inlet pump 40 to shut down and stop liquid injection. By analyzing the captured workpiece images and by setting up magnetic levitation guide rod assembly 38 and float sensing unit 39, the liquid level height can be detected in real time and transmitted to controller 29 for analysis. This allows the liquid level to be controlled at the optimal processing height according to the workpiece height, preventing the liquid level from being too high or too low, improving processing accuracy, reducing processing errors, and improving the surface processing quality of the workpiece.

[0037] It should be noted that linear modules are provided between the bed 1, the machine tool body 3, and the spindle box 22 to realize the forward and backward and lateral feed of the spindle box 22. The magnetic levitation guide rod assembly 38 is composed of a guide rod and a magnetic coupling system. When the float sensing unit 39 moves up and down along the magnetic levitation guide rod assembly 38, the magnetic coupling system converts the position of the float sensing unit 39 into a readable signal, thereby realizing the detection of liquid level. The second pipe 42 is a flexible hose that can be bent when the liquid tank body 6 moves up and down to complete the liquid filling operation of the liquid tank body 6.

[0038] The implementation principle of this application embodiment is as follows: First, the workpiece to be processed is placed on the surface of the workbench 2. Then, the drive motor 9 is started to drive the first sprocket 10 to rotate. Through the connection of the first sprocket 10, the chain 11, and the second sprocket 12, the rotating rod 13 can rotate. The rotating rod 13 drives the first bevel gear 14 to rotate. Through the connection of the first bevel gear 14 and the second bevel gear 15, the threaded rod 16 is rotated. Through the connection of the threaded rod 16 and the nut 17, the lifting seat 18 drives the liquid tank body 6 to rise. At this time, the liquid tank body 6 drives the slider 7 to rise along the slide rail 5 until the liquid tank body 6 rises to the highest position. At this time, the first elastic seal 3... The first elastic seal 30 and the second elastic seal 33 are adapted to the groove on the bottom surface of the mounting frame 31, so that the liquid tank body 6 and the fixing frame 4 form an enclosure area, and the sealing is completed by the first elastic seal 30 and the second elastic seal 33. This allows the device to improve the stability and levelness of the liquid tank body 6 during the lifting process through the three-sided guiding and synchronous drive design, solving the problems of instability and low precision caused by traditional single-sided lifting. At the same time, it makes the liquid tank body 6 more compact and effectively reduces the space occupied by the igniter. Then, the controller 29 controls the industrial camera 35 to collect images of the workpiece to be processed on the surface of the worktable 2 and transmits them to the controller 29 for analysis. After completion, the inlet pump 40 is started, drawing the working fluid from the conical storage tank 25 through the first pipe 41, and then injecting it into the liquid tank body 6 through the second pipe 42 and the diversion inlet pipe 43. Due to the connection between the connecting pipe 36 and the L-shaped pipe 37, the working fluid enters the L-shaped pipe 37 synchronously. At this time, the float sensing unit 39 rises along the magnetic levitation guide rod assembly 38. The magnetic coupling system converts the position of the float sensing unit 39 into a readable signal and transmits it to the controller 29 in real time. When the liquid level reaches the specified height, the controller 29 controls the inlet pump 40 to stop injecting liquid, so that the device can control the liquid level at the optimal processing height according to the height of the workpiece, preventing the liquid level from rising too high. The temperature is adjusted to improve machining accuracy, reduce machining errors, and improve the surface finish of the workpiece. The workpiece is then machined by the spindle head module 23. After machining, the solenoid valve 46 is opened by the controller 29. The used working fluid is then discharged through the diversion outlet pipe 44 and finally filtered by the filter cartridge 48 before flowing back into the conical storage tank 25. The filter cartridge 48 completes the filtration of the working fluid, reducing the flow of impurities into the conical storage tank 25. After the working fluid has been used for a period of time, the drain valve 27 is opened to allow the working fluid and precipitated impurities inside the conical storage tank 25 to be discharged and treated uniformly through the drain pipe 26.

[0039] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A three-sided lifting device for an EDM liquid tank, comprising a bed (1), characterized in that: A workbench (2) is fixedly connected to the upper surface of the bed (1). A fixing frame (4) is fixedly connected to the left side of the workbench (2). Two slide rails (5) are fixedly connected to the left side of the fixing frame (4). A liquid tank body (6) is provided on the right side of the fixing frame (4). The inner wall of the liquid tank body (6) is slidably connected to the outer surface of the workbench (2). Two sliders (7) are fixedly connected to the left side of the liquid tank body (6). The inner wall of each slider (7) is slidably connected to the outer surface of the corresponding slide rail (5). Two adapter slots (8) are opened on the right side of the fixing frame (4). The inner side wall of each adapter slot (8) is slidably connected to the left side of the liquid tank body (6). A drive motor (9) and a fixing block (19) are fixedly connected to the right side of the bed (1). A first sprocket (10) is fixedly connected to the output shaft of the drive motor (9). The outer surface of the first sprocket (10) is engaged with a chain (11), the inner wall of the chain (11) is engaged with a second sprocket (12), the inner wall of the second sprocket (12) is fixedly connected with a rotating rod (13), the left end of the rotating rod (13) is fixedly connected with a first bevel gear (14), the outer surface of the first bevel gear (14) is engaged with a second bevel gear (15), the upper surface of the second bevel gear (15) is fixedly connected with a threaded rod (16), the outer surface of the threaded rod (16) is threadedly connected with a nut (17), the upper surface of the nut (17) is fixedly connected with a lifting seat (18), the left side of the lifting seat (18) is fixedly connected with the right side of the liquid tank body (6), the right side of the fixing block (19) is fixedly installed with an mounting seat (20), the inner wall of the mounting seat (20) is rotatably connected with the inner wall of the threaded rod (16).

2. The three-sided lifting device for an EDM liquid tank according to claim 1, characterized in that: A limiting frame (21) is fixedly connected to the right side of the bed (1). The inner wall of the limiting frame (21) is rotatably connected to the outer surface of the rotating rod (13). The upper surface of the bed (1) is equipped with a machine tool body (3). The upper surface of the machine tool body (3) is equipped with a spindle box (22). The bottom surface of the spindle box (22) is fixedly equipped with a spindle head module (23).

3. The three-sided lifting device for an EDM liquid tank according to claim 1, characterized in that: A fixing plate (24) is fixedly connected to the bottom surface of the bed (1). A conical liquid storage tank (25) is fixedly connected to the outer surface of the fixing plate (24). A drain pipe (26) is fixedly connected to the bottom end of the conical liquid storage tank (25). A drain valve (27) is fixedly installed on the outer surface of the drain pipe (26). A support frame (28) is fixedly connected to the outer surface of the conical liquid storage tank (25). A controller (29) is fixedly installed on the front of the support frame (28).

4. The three-sided lifting device for an EDM liquid tank according to claim 1, characterized in that: Two first elastic seals (30) are fixedly embedded on the left side of the liquid tank body (6). Each first elastic seal (30) is adapted to the corresponding adapter groove (8). An installation frame (31) is fixedly connected to the outer surface of the workbench (2). A fixing frame (32) is fixedly connected to the inner bottom wall of the liquid tank body (6). A second elastic seal (33) is fixedly installed on the upper surface of the fixing frame (32). The outer surface of the second elastic seal (33) is adapted to the inner wall of the installation frame (31).

5. The three-sided lifting device for an EDM liquid tank according to claim 1, characterized in that: A connecting arm (34) is fixedly connected to the upper surface of the mounting bracket (4), and an industrial camera (35) is fixedly installed on the right side of the connecting arm (34).

6. The three-sided lifting device for an EDM liquid tank according to claim 1, characterized in that: The right side of the liquid tank body (6) is fixedly connected to a connecting pipe (36), the outer surface of the connecting pipe (36) is fixedly connected to the inner wall of the lifting seat (18), and the outer surface of the connecting pipe (36) is threaded with an L-shaped pipe (37).

7. A three-sided lifting device for an EDM liquid tank according to claim 6, characterized in that: A magnetic levitation guide rod assembly (38) is fixedly installed on the upper surface of the L-shaped tube (37), and a float sensing unit (39) is slidably arranged on the outer surface of the magnetic levitation guide rod assembly (38).

8. A three-sided lifting device for an EDM liquid tank according to claim 3, characterized in that: A liquid inlet pump (40) is fixedly installed on the upper surface of the fixed plate (24). A first pipe (41) is fixedly installed at the input end of the liquid inlet pump (40). A second pipe (42) is fixedly installed at the output end of the liquid inlet pump (40). A diversion liquid inlet pipe (43) is fixedly connected to the top end of the second pipe (42). The top end of the diversion liquid inlet pipe (43) is fixedly connected to the inner bottom wall of the liquid tank body (6).

9. A three-sided lifting device for an EDM liquid tank according to claim 1, characterized in that: The inner bottom wall of the liquid tank body (6) is fixedly connected to a diversion outlet pipe (44), the bottom surface of the diversion outlet pipe (44) is fixedly connected to a third pipe (45), the outer surface of the third pipe (45) is fixedly installed with an electromagnetic valve (46), the other end of the third pipe (45) is threadedly connected to a threaded connection part (47), and the left end of the threaded connection part (47) is fixedly connected to a filter cylinder (48).

10. A three-sided lifting device for an EDM liquid tank according to claim 5, characterized in that: The industrial camera (35), magnetic levitation guide rod assembly (38), liquid inlet pump (40) and electromagnetic valve (46) are all electrically connected to the controller (29).

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