Material belt conveying device and winding equipment
By setting input, travel, and output path adjustment mechanisms in the material conveyor device, combined with step length control, the problems of lateral movement and twisting of the material belt are solved, achieving stable and efficient winding effect and versatility.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 昆山捷翔工业设备有限公司
- Filing Date
- 2026-01-26
- Publication Date
- 2026-05-08
AI Technical Summary
In existing belt conveyor systems, the belt is prone to lateral movement or twisting during long-distance transport, affecting the winding effect and efficiency.
The input path adjustment mechanism, travel path adjustment mechanism and output path adjustment mechanism work together to construct a precise conveying path, and combined with the conveying step length control mechanism, ensure stable conveying of the material belt.
It effectively avoids lateral movement and twisting of the material strip, improves the winding effect, increases winding efficiency, and adapts to material strips of different widths by adjusting the mechanism, thus improving versatility.
Smart Images
Figure CN121990398A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of intelligent manufacturing equipment technology, and in particular to a material conveying device and a winding device. Background Technology
[0002] Terminal strip is a common process carrier in the electronics manufacturing industry, especially in the production of connectors and wire harnesses. It is usually made by stamping a series of regularly arranged terminals from a metal strip and connecting them with the strips on both sides to form a continuous, rollable strip.
[0003] Currently, during the tape winding process, a layer of paper tape is placed between each pair of adjacent tape layers to prevent wear. Therefore, during the winding of each tape layer, a layer of paper tape is also wound, resulting in multiple layers of paper tape and tape alternating radially along the reel. When using existing tape conveyor systems for long-distance tape transport, the tape is prone to lateral movement or twisting, severely impacting winding effect and efficiency.
[0004] The existing technical solutions mentioned above have the following drawbacks: When using existing material conveying devices to transport material over long distances, the material belt is prone to lateral movement or twisting, which seriously affects the winding effect and winding efficiency. Summary of the Invention
[0005] To improve the winding effect and ensure winding efficiency, this application provides a material belt conveying device and a winding equipment.
[0006] The primary objective of this application is to provide a material belt conveyor device, employing the following technical solution: A material conveyor belt device, comprising: Input path adjustment mechanism, used to adjust the input path of the material strip; The travel path adjustment mechanism is located on one side of the input path adjustment mechanism and is used to adjust the travel path of the material belt; The output path adjustment mechanism is located on one side of the travel path adjustment mechanism and is used to adjust the output path of the material belt; The conveyor step length control mechanism is installed on the travel path adjustment mechanism to drive the material belt to move and to control the conveyor step length.
[0007] By adopting the above technical solution, the input path adjustment mechanism is used to adjust the input path of the material belt, preventing it from moving laterally during input. The travel path adjustment mechanism is used to adjust the travel path of the material belt, preventing it from moving laterally during travel and preventing twisting when the material belt is conveyed to the output path adjustment mechanism. The output path adjustment mechanism is used to adjust the output path of the material belt, limiting lateral movement and twisting during output. The input path adjustment mechanism, travel path adjustment mechanism, and output path adjustment mechanism work together to construct a precise conveying path, preventing both lateral movement and twisting of the material belt, improving the winding effect, and ensuring winding efficiency. The conveying step length control mechanism is used to drive the material belt movement and control the conveying step length, which is beneficial for stable and efficient winding of the material belt.
[0008] This application further specifies that the travel path adjustment mechanism includes: frame; The mounting base is fixed to one side of the machine frame; The movable seat is movably disposed on the other side of the frame, facing or away from the fixed seat, forming a material belt travel channel between it and the opposite side of the fixed seat; support strips for supporting the material belt are formed on the opposite sides of the movable seat and the fixed seat respectively. The pressure roller is rotatably mounted on one end of the fixed base near the output path adjustment mechanism, and its side wall is used to press against the top surface of the material belt; The first drive assembly, mounted on the frame and connected to the movable seat, is used to drive the movable seat to move.
[0009] By adopting the above technical solution, the first drive component is used to drive the movable seat to move in order to adjust the width of the material belt travel channel, thereby making the travel path adjustment mechanism applicable to material belts of different widths and improving the versatility of the travel path adjustment mechanism.
[0010] This application further specifies that the conveying step length control mechanism includes: The stepping wheel is rotatably mounted on the top of the frame, and multiple drive protrusions are evenly arranged circumferentially on the side wall; each drive protrusion is adapted to the positioning hole on one side edge of the material belt. The follower wheel is rotatably mounted on the side of the fixed base opposite the movable base and located below the stepper wheel. A clearance groove is formed on the side wall along the circumference. The press is fixed to the top of the frame and rotatably connected to the stepper wheel; The second drive assembly is fixed to the press and connected to the stepper wheel to drive the stepper wheel to rotate.
[0011] By adopting the above technical solution, the positioning and installation of the stepper wheel is achieved using a pressure fixture. By replacing different stepper wheels, it can adapt to positioning holes with different spacing on different material belts. This makes the conveying step length control mechanism suitable for conveying different material belts, improving its versatility.
[0012] This application further specifies that the input path adjustment mechanism includes: The support base is installed at an angle at one end of the frame; The unwinding reel is rotatably mounted on the end of the support base away from the frame; The first mounting base is fixed at an angle to the middle of the support base and is located below the unwinding shaft; There are two first guide rods, each mounted on the top surface of the first mounting base; the two first guide rods form a material feed channel; the axial direction of each first guide rod and the spacing between the axes of the two first guide rods are adjustable.
[0013] By adopting the above technical solution, the position and axis of each first guide rod can be adjusted according to the properties and conveying conditions of the material belt, making the axes of the two first guide rods parallel or non-parallel to adjust the input effect of the material belt. The distance between the axes of the two first guide rods can be adjusted according to the width of the material belt, making the input path adjustment mechanism applicable to material belts of different widths, thus improving the versatility of the input path adjustment mechanism.
[0014] This application further specifies that the output path adjustment mechanism includes: The second mounting base is movable up and down and can be mounted on the other end of the rack; The first guide cylinder is provided with a first cylinder body and a second cylinder body; the first cylinder body and the second cylinder body are respectively installed on the top surface of the second mounting base; the first cylinder body and the second cylinder body form a material belt output channel; the distance between the first cylinder body and the second cylinder body is adjustable; The third drive assembly, mounted on the rack and connected to the second mounting base, is used to drive the second mounting base to move up and down.
[0015] By adopting the above technical solution, the positions of the first and second cylinders can be adjusted to regulate the output effect of the conveyor belt. The distance between the first and second cylinders can be adjusted according to the width of the conveyor belt, making the output path adjustment mechanism suitable for conveyor belts of different widths and improving its versatility.
[0016] This application further includes: The spacing adjustment mechanism is equipped with an input path adjustment mechanism, a travel path adjustment mechanism, and an output path adjustment mechanism on top, which are used to drive the input path adjustment mechanism, the travel path adjustment mechanism, and the output path adjustment mechanism to move toward or away from the winding device used by the feed belt conveyor. The height adjustment mechanism has a top-mounted spacing adjustment mechanism, which drives the spacing adjustment mechanism, input path adjustment mechanism, travel path adjustment mechanism, and output path adjustment mechanism to move up and down to adjust their vertical height.
[0017] This application further includes: The strip cutting mechanism is located between the output path adjustment mechanism and the travel path adjustment mechanism, and is used to cut the strip into strip segments; The sample retention mechanism is located on one side of the material strip cutting mechanism and the travel path adjustment mechanism, and is used to collect and store material strip segments.
[0018] This application further specifies that the sample retention institutions include: support; A rotating base, one end of which is rotatably connected to a bracket; There are multiple sample retention tubes, with their axes parallel to the axis of the rotating base, and they are evenly fixed to the outer wall of the rotating base along the circumference of the rotating base; each sample retention tube has an open structure at both ends. The second guide tube is fixed to the bracket and located at one end of the multiple sample tubes; The interceptor plate is fixed to the bracket and located at the other end of multiple sample tubes; The fourth drive assembly, mounted on the bracket and connected to the rotating base, is used to drive the rotating base to rotate. The transfer seat is movably mounted on the bracket, facing or away from the side of the strip cutting mechanism away from the travel path adjustment mechanism, and is located at the end of the second guide tube away from the sample tube, for transferring the strip segment from the cutting mechanism to the end of the second guide tube away from the sample tube; The sampling seat is movably mounted on the top of the transfer seat, facing or away from the second guide cylinder, and moves with the transfer seat; the sampling seat has a sampling groove for accommodating the material strip segment; The fifth drive assembly, mounted on the bracket and connected to the transfer seat, is used to drive the transfer seat to move. The sixth drive assembly, mounted on the transfer seat and connected to the sampling seat, is used to drive the sampling seat to move. The blower is fixed at the end of the sampling seat away from the second guide tube and is used to blow the material strip in the sampling groove into any one of the sample retention tubes.
[0019] This application further includes: The first travel path correction mechanism is located between the travel path adjustment mechanism and the input path adjustment mechanism, and is used to correct the travel path of the material belt; The second travel path correction mechanism is located between the travel path adjustment mechanism and the output path adjustment mechanism, and is used to correct the travel path of the material belt.
[0020] By adopting the above technical solution, during the process of the material belt moving from the material belt input channel to the material belt travel channel, the first travel path correction mechanism plays the role of correcting the material belt travel path. During the process of the material belt moving from the material belt travel channel to the material belt output channel, the second travel path correction mechanism plays the role of correcting the material belt travel path.
[0021] The second objective of this application is to provide a winding device, which adopts the following technical solution: A winding device includes a winding unit, a paper tape conveying unit, and a material tape conveying unit; The winding device is located on the side of the output path adjustment mechanism away from the travel path adjustment mechanism, and is used to wind up the material tape and paper tape; The paper tape conveyor is located above the winding device and is used to supply paper tape to the winding device.
[0022] In summary, the beneficial technical effects of this application are as follows: 1. The input path adjustment mechanism adjusts the input path of the conveyor belt to prevent lateral movement during input. The travel path adjustment mechanism adjusts the travel path of the conveyor belt to prevent lateral movement during travel and to prevent twisting when the conveyor belt is conveyed to the output path adjustment mechanism. The output path adjustment mechanism adjusts the output path of the conveyor belt to limit lateral movement and twisting during output. These three mechanisms work together to create a precise conveying path, preventing lateral movement and twisting, improving winding performance, and ensuring winding efficiency. The conveyor step length control mechanism drives the conveyor belt and controls the conveyor step length, which is beneficial for stable and efficient conveyor belt winding.
[0023] 2. Based on the properties of the conveyor belt and the conveying conditions, the position and axis of each first guide rod can be adjusted to make the axes of the two first guide rods parallel or non-parallel, thereby adjusting the input effect of the conveyor belt. The spacing between the axes of the two first guide rods can be adjusted according to the width of the conveyor belt, making the input path adjustment mechanism applicable to conveyor belts of different widths, thus improving the versatility of the input path adjustment mechanism.
[0024] 3. The positions of the first and second cylinders can be adjusted to regulate the output effect of the conveyor belt. The distance between the first and second cylinders can be adjusted according to the width of the conveyor belt, making the output path adjustment mechanism suitable for conveyor belts of different widths and improving its versatility.
[0025] 4. By setting up a strip cutting mechanism and a sample retention mechanism, the strip cutting mechanism is used to cut the strip into strip segments. The sample retention mechanism is used to collect and store the strip segments for subsequent verification of the strip quality.
[0026] 5. During the movement of the conveyor belt from the input channel to the travel channel, the first travel path correction mechanism corrects the conveyor belt's path. During the movement of the conveyor belt from the travel channel to the output channel, the second travel path correction mechanism corrects the conveyor belt's path. This further improves the conveying accuracy. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of an embodiment of a material belt conveyor; Figure 2 yes Figure 1 The diagram shows a structural schematic of the belt conveyor from another perspective. Figure 3 yes Figure 1 A schematic diagram of the combined structure of the travel path adjustment mechanism and the conveying step length control mechanism in the shown material belt conveyor; Figure 4 This is a structural schematic diagram of the travel path adjustment mechanism and the conveying step length control mechanism from another perspective; Figure 5 yes Figure 1 The diagram shows the structure of the input path adjustment mechanism in the conveyor belt device. Figure 6 yes Figure 1 The diagram shows the structure of the output path adjustment mechanism in the conveyor belt device. Figure 7 This is a structural schematic diagram of another embodiment of the first guide cylinder; Figure 8 yes Figure 1 The diagram shows the combined structure of the spacing adjustment mechanism, height adjustment mechanism, input path adjustment mechanism, travel path adjustment mechanism, and output path adjustment mechanism of the belt conveyor. Figure 9 yes Figure 1 A schematic diagram of the combined structure of the material strip cutting mechanism and the sample retention mechanism in the material strip conveying device is shown. Figure 10 yes Figure 1 The diagram shows the structural schematic of the sample retention mechanism in the conveyor belt device. Figure 11 This is a schematic diagram of another embodiment of the belt conveyor device; Figure 12 This is a schematic diagram of an embodiment of a winding device.
[0028] Reference numerals: 100, Belt conveyor; 110, Input path adjustment mechanism; 111, Support base; 112, Unwinding shaft; 113, First mounting base; 1131, First adjusting hole; 114, First guide rod; 1141, Mounting hole; 115, Connecting piece; 120, Travel path adjustment mechanism; 121, Frame; 122, Fixed base; 1221, Supporting strip; 123, Movable base; 124, Pressure roller; 125, First drive assembly; 1251, First lead screw; 1252, Handwheel; 1253, Second guide rod; 1254 130. First guide sleeve; 131. Output path adjustment mechanism; 132. Second mounting base; 133. Second adjustment hole; 134. First guide cylinder; 135. First cylinder body; 136. Rigid section; 137. Flexible section; 148. Inclination adjuster; 139. Gas inlet / outlet nozzle; 140. Second cylinder body; 141. Third drive assembly; 142. Slider; 133. First connecting rod; 144. Second connecting rod; 15. Conveying step length control mechanism; 16. Stepping wheel; 171. Drive protrusion; 182. Follower... 143. Driven wheel; 144. Press; 150. Second drive assembly; 151. Spacing adjustment mechanism; 152. First support plate; 153. Second lead screw; 154. Driven wheel; 155. Drive wheel; 156. Transmission belt; 160. First rotary driver; 161. Height adjustment mechanism; 162. Second support plate; 163. Linear driver; 164. Third guide rod; 170. Second guide bushing; 171. Strip cutting mechanism; 172. Cutting blade; 180. Cutting cylinder; 181. Sample retention mechanism; 182. Bracket; 183. Rotary seat; 183. Sample holder; 184. Second guide cylinder; 185. Fourth drive assembly; 186. Transfer seat; 187. Sampling seat; 1871. Sampling slot; 188. Blower; 189. Interceptor plate; 191. First travel path correction mechanism; 192. Second travel path correction mechanism; 1921. Third lead screw; 1922. Third lead screw nut; 1923. Transmission block; 1924. Second rotary driver; 1925. Third rotary driver; 1926. Rotary disk; 1927. Suction device; 200. Rewinding device; 300. Paper tape conveying device. Detailed Implementation
[0029] The following is in conjunction with the appendix Figure 1-12 This application will be described in further detail.
[0030] Reference Figure 1 and Figure 2This application discloses a material conveying device 100, including an input path adjustment mechanism 110, a travel path adjustment mechanism 120, an output path adjustment mechanism 130, and a conveying step length control mechanism 140. The input path adjustment mechanism 110 adjusts the input path of the material conveyor to prevent lateral movement during input. The travel path adjustment mechanism 120 is located on one side of the input path adjustment mechanism 110 and adjusts the travel path of the material conveyor to prevent lateral movement during travel and to prevent twisting when the material conveyor is conveyed to the output path adjustment mechanism 130. The output path adjustment mechanism 130 is located on one side of the travel path adjustment mechanism 120 and adjusts the output path of the material conveyor to restrict lateral movement during output and to prevent twisting during output. It should be noted that... Figure 2 The direction of the arrow indicates the travel direction of the material belt. The input path adjustment mechanism 110, the travel path adjustment mechanism 120, and the output path adjustment mechanism 130 work together to construct a precise conveying path, which not only prevents the material belt from moving laterally but also prevents the material belt from twisting, thus improving the winding effect and ensuring winding efficiency. The conveying step length control mechanism 140 is installed on the travel path adjustment mechanism 120 to drive the material belt to move and to control the conveying step length, which is beneficial for stable and efficient winding of the material belt.
[0031] Reference Figure 1 and Figure 3In one embodiment, the travel path adjustment mechanism 120 includes a frame 121, a fixed seat 122, a movable seat 123, a pressure roller 124, and a first drive assembly 125. The frame 121 supports the fixed seat 122, the movable seat 123, the pressure roller 124, and the first drive assembly 125. The fixed seat 122 is fixed to one side within the frame 121. The movable seat 123 is movably disposed on the other side of the frame 121, facing or away from the fixed seat 122, forming a material belt travel channel with the opposite side of the fixed seat 122. The material belt travel channel restricts the lateral movement of the material belt during travel. Support strips 1221 for supporting the material belt are respectively formed on the opposite sides of the movable seat 123 and the fixed seat 122. The pressure roller 124 is rotatably mounted on one end of the fixed base 122 near the output path adjustment mechanism 130. Its sidewall is used to press against the top surface of the material strip, preventing twisting of the material strip fed towards the output path adjustment mechanism 130 and ensuring a good winding effect. Because the pressure roller 124 can rotate, the wear between the pressure roller 124 and the material strip is significantly reduced. The first drive assembly 125 is mounted on the frame 121 and connected to the movable base 123. It drives the movable base 123 to move, adjusting the width of the material strip travel channel. This allows the travel path adjustment mechanism 120 to be adapted to material strips of different widths, improving its versatility. It should be noted that when the width of the material strip is 10mm, the width of the material strip travel channel should be approximately 10.3mm to prevent the material strip from getting stuck in the travel channel, ensuring smooth passage.
[0032] Preferably, such as Figure 3 As shown, the first drive assembly 125 includes a first lead screw 1251, a first lead screw nut (not shown), a handwheel 1252, two second guide rods 1253, and two first guide bushings 1254. The opposite ends of the first lead screw 1251 are rotatably connected to opposite sides of the frame 121. The first lead screw nut is sleeved on the first lead screw 1251 and fixedly connected to the movable seat 123. The handwheel 1252 is fixed to one end of the first lead screw 1251 for easy operation by hand. One end of each of the two second guide rods 1253 is fixedly connected to one side of the frame 121, and the other end is fixedly connected to the other side of the frame 121. One end of the movable seat 123 is slidably connected to one of the second guide rods 1253 via one of the first guide bushings 1254, and the other end is slidably connected to the other second guide rod 1253 via the other first guide bushing 1254. The hand-driven handwheel 1252 rotates, which in turn rotates the first lead screw 1251, thereby causing the first lead screw nut and the movable seat 123 to move along the axial direction of the first lead screw 1251, improving the convenience of adjusting the width of the travel channel. The two second guide rods 1253 and the two first guide bushings 1254 cooperate to provide guidance, improving the smoothness of the movement of the movable seat 123.
[0033] Reference Figure 1 , Figure 3 and Figure 4 In one embodiment, the conveying step length control mechanism 140 includes a stepping wheel 141, a follower wheel 142, a pressure fixture 143, and a second drive assembly 144. The stepping wheel 141 is rotatably mounted on the top of the frame 121, and a plurality of drive protrusions 1411 are evenly arranged circumferentially on its side wall. Each drive protrusion 1411 is adapted to a positioning hole on one side edge of the material belt. The follower wheel 142 is rotatably mounted on the side of the fixed base 122 opposite to the movable base 123 and located below the stepping wheel 141. A clearance groove is formed circumferentially on its side wall to avoid the drive protrusions 1411, ensuring driving efficiency. The pressure fixture 143 is fixed to the top of the frame 121 and rotatably connected to the stepping wheel 141. The second drive assembly 144 is fixed to the pressure fixture 143 and connected to the stepping wheel 141, used to drive the stepping wheel 141 to rotate, thereby driving the material belt forward at a preset step length, ensuring driving efficiency. The stepper wheel 141 is positioned and installed using the clamp 143. By replacing different stepper wheels 141, it can adapt to positioning holes with different spacing on different material belts. In this way, the conveying step length control mechanism 140 is applicable to conveying different material belts, improving the versatility of the conveying step length control mechanism 140.
[0034] Preferably, the press 143 is a manual press 143 or an electric press 143, which is more convenient to operate.
[0035] Preferably, the second drive component 144 can be a servo motor, which has high motion accuracy. Alternatively, the second drive component 144 can be a stepper motor, which has lower cost.
[0036] Reference Figure 1 and Figure 5In one embodiment, the input path adjustment mechanism 110 includes a support base 111, an unwinding shaft 112, a first mounting base 113, two first guide rods 114, and four connecting members 115. The support base 111 is obliquely mounted at one end of the frame 121. The unwinding shaft 112 is rotatably mounted at the end of the support base 111 away from the frame 121 for releasing the wound strip. The first mounting base 113 is obliquely fixed to the middle of the support base 111 and located below the unwinding shaft 112. The two first guide rods 114 are respectively mounted on the top surface of the first mounting base 113. A strip input channel is formed between the two first guide rods 114. The strip input channel can restrict the lateral movement of the strip during input. Two first adjustment holes 1131 are provided on the first mounting base 113. Each first guide rod 114 has two mounting holes 1141 at one end. Two connectors 115 are used to connect one of the first guide rods 114 and the first mounting base 113 through two mounting holes 1141 and two adjustment holes. Two other connectors 115 are used to connect the other first guide rod 114 and the first mounting base 113 through two mounting holes 1141 and two adjustment holes. Depending on the nature of the material belt and the conveying conditions, the position and axial direction of each first guide rod 114 can be adjusted so that the axes of the two first guide rods 114 are parallel or non-parallel, thereby adjusting the input effect of the material belt. The spacing between the axes of the two first guide rods 114 can be adjusted according to the width of the material belt, making the input path adjustment mechanism 110 suitable for material belts of different widths, thus improving the versatility of the input path adjustment mechanism 110.
[0037] Preferably, the input path adjustment mechanism 110 further includes an analog switch. The analog switch is fixed to the first mounting base 113.
[0038] Preferably, each connector 115 includes a bolt and a nut. The nut is screwed onto the bolt.
[0039] Reference Figure 1 and Figure 6In one embodiment, the output path adjustment mechanism 130 includes a second mounting base 131, a first guide cylinder 132, a third drive assembly 133, four sliders 134, a first connecting rod 135, and a second connecting rod 136. The second mounting base 131 is movably mounted on the other end of the frame 121. The first guide cylinder 132 is provided with a first cylinder body 1321 and a second cylinder body 1322. The first cylinder body 1321 and the second cylinder body 1322 are respectively mounted on the top surface of the second mounting base 131 and are internally interconnected. The first cylinder body 1321 and the second cylinder body 1322 form a strip output channel, which avoids the strip from moving laterally during output and limits the twisting phenomenon when the strip is fed to the winding device 200, thus ensuring winding efficiency and winding effect. Two second adjustment holes 1311 are formed on the second mounting base 131. The first cylinder body 1321 is slidably connected to the two second adjustment holes 1311 by two sliders 134 respectively. The second cylinder 1322 is slidably connected to the two second adjustment holes 1311 via two sliders 134. This allows the positions of the first cylinder 1321 and the second cylinder 1322 to be adjusted to regulate the output of the conveyor belt. The distance between the first cylinder 1321 and the second cylinder 1322 can be adjusted according to the width of the conveyor belt, making the output path adjustment mechanism 130 suitable for conveyor belts of different widths, thus improving its versatility. It should be noted that the sliders 134 can be fixed within the second adjustment holes 1311 by bolts and nuts to improve the stability of the slider 134's position, thereby improving the stability of the positions of the first cylinder 1321 and the second cylinder 1322. The third drive assembly 133 is mounted on the frame 121 and connected to the second mounting base 131, used to drive the second mounting base 131 to move up and down. It should be noted that before sampling using the transfer seat 186, the third drive assembly 133 drives the second mounting base 131 downwards to structurally avoid the transfer seat 186. After sampling is completed, the third drive assembly 133 drives the second mounting base 131 to move upward so that the height of the material belt output channel matches the height of the material belt travel channel. One end of the first connecting rod 135 is rotatably connected to the top end of the first cylinder 1321. One end of the second connecting rod 136 is rotatably connected to the top end of the first cylinder 1321. The other end of the first connecting rod 135 is rotatably connected to the other end of the second connecting rod. The first cylinder 1321 and the second cylinder 1322 are connected through the first connecting rod 135 and the second connecting rod 136.
[0040] Preferably, the opening size of the end of the first guide cylinder 132 near the travel path adjustment mechanism 120 is larger than the opening size of the end of the first guide cylinder 132 away from the travel path adjustment mechanism 120, so as to ensure that the material belt can smoothly enter the material belt output channel.
[0041] Preferably, the third drive component 133 is a cylinder, hydraulic cylinder, or electric push rod, etc.
[0042] Reference Figure 7 In another embodiment, the first cylinder 1321 includes a rigid section 13211, a flexible section 13212, and a tilt adjuster 13213. One end of the rigid section 13211 is mounted on a second mounting base 131. One end of the flexible section 13212 is fixedly connected to the end of the rigid section 13211 away from the second mounting base 131. The rigid section 13211 is made of a rigid material such as metal and cannot be bent. The flexible section 13212 is made of a flexible material such as rubber or silicone and can be bent. The tilt adjuster 13213 includes multiple telescopic joints connected in sequence. The telescopic joint at the tail end is fixedly connected to the outer wall of the rigid section 13211. A gas inlet / outlet nozzle 132131 is formed on the telescopic joint at the tail end. The telescopic joint at the head end is fixedly connected to the outer wall of the flexible section 13212. The multiple telescopic joints are connected in sequence, and each telescopic joint has an arc-shaped structure. As the material strip moves from the output path adjustment mechanism 130 to the winding device 200, gas is input or output into multiple telescopic joints through the gas input / output nozzles 132131. This causes the end of the flexible section 13212 away from the rigid section 13211 to tilt upwards or downwards, thereby achieving the purpose of fine-tuning the conveying angle to compensate for the height difference in the conveying direction, significantly improving the conveying accuracy and further ensuring the winding effect. The structure of the second drum 1322 is the same as that of the first drum 1321.
[0043] Reference Figure 1 and Figure 8In one embodiment, the tape conveyor 100 further includes a spacing adjustment mechanism 150 and a height adjustment mechanism 160. The top of the spacing adjustment mechanism 150 is equipped with an input path adjustment mechanism 110, a travel path adjustment mechanism 120, and an output path adjustment mechanism 130, which drive the input path adjustment mechanism 110, the travel path adjustment mechanism 120, and the output path adjustment mechanism 130 to move towards or away from the winding device 200 used with the tape conveyor 100, thereby adjusting the spacing between the end of the output path adjustment mechanism 130 away from the travel path adjustment mechanism 120 and the winding device 200, thus ensuring winding effect and winding efficiency. It should be noted that in the early stage of winding, the number of tape layers on the reel is small, and the vertical height of the output path adjustment mechanism 130 should be relatively low. In the later stage of winding, the number of tape layers on the reel is large, and the vertical height of the output path adjustment mechanism 130 should be relatively high. Therefore, as the winding time increases, the vertical height of the output path adjustment mechanism 130 should gradually increase. A spacing adjustment mechanism 150 is installed on the top of the height adjustment mechanism 160. This mechanism drives the spacing adjustment mechanism 150, the input path adjustment mechanism 110, the travel path adjustment mechanism 120, and the output path adjustment mechanism 130 to move up and down. This adjusts the vertical height of the input path adjustment mechanism 110, the travel path adjustment mechanism 120, and the output path adjustment mechanism 130, ensuring that the height of the output path adjustment mechanism 130 matches the number of winding layers and guaranteeing a smooth winding process.
[0044] Preferably, such as Figure 8 As shown, the spacing adjustment mechanism 150 includes a first support plate 151, a second lead screw 152, a second lead screw nut (not shown), a driven wheel 153, a driving wheel 154, a transmission belt 155, and a first rotary driver 156. The first support plate 151 is located below the frame 121, and its top end is slidably connected to the bottom end of the frame 121 via a sliding groove and a slide rail. The second lead screw 152 is rotatably mounted on the top end of the first support rod. The second lead screw nut is sleeved on the second lead screw 152 and fixedly connected to the bottom end of the frame 121. The driven wheel 153 is sleeved on one end of the second lead screw 152. The driving wheel 154 is rotatably mounted on the first support plate 151. The transmission belt 155 is wound around the driving wheel 154 and the driven wheel 153. The first rotary driver 156 is fixed to the first support plate 151, and its output end is fixedly connected to the driving wheel 154. The first rotary driver 156 drives the drive wheel 154 to rotate, which in turn drives the driven wheel 153 and the second lead screw 152 to rotate via the transmission belt 155. This, in turn, drives the frame 121 to move via the second lead screw nut, so that the input path adjustment mechanism 110, the travel path adjustment mechanism 120, and the output path adjustment mechanism 130 move toward or away from the winding device 200 used by the material conveyor 100. The first rotary driver 156 can be a servo motor or a stepper motor.
[0045] Preferably, such as Figure 8 As shown, the height adjustment mechanism 160 includes a second support plate 161, a linear actuator 162, four third guide rods 163, and four second guide bushings 164. The second support plate 161 is located below the first support plate 151. The linear actuator 162 is fixed to the bottom surface of the second support plate 161, and its output end is fixedly connected to the bottom end of the first support plate 151, used to drive the first support plate 151 to move up and down, thereby driving the input path adjustment mechanism 110, the travel path adjustment mechanism 120, and the output path adjustment mechanism 130 to move up and down. The four third guide rods 163 are all vertically arranged, and their top ends are fixedly connected to the four corners of the bottom surface of the first support plate 151, respectively. The four second guide bushings 164 are fixed to the four corners of the second support plate 161, respectively. The four third guide rods 163 and the four second guide bushings 164 are slidably connected. The four third guide rods 163 and the four second guide bushings 164 cooperate with each other to play a guiding role, improving the smoothness of the movement of the first support plate 151.
[0046] Reference Figure 1 and Figure 9 In one embodiment, the conveyor belt 100 further includes a conveyor belt cutting mechanism 170 and a sample retention mechanism 180. The conveyor belt cutting mechanism 170 is disposed between the output path adjustment mechanism 130 and the travel path adjustment mechanism 120, and is used to cut the conveyor belt to form conveyor belt segments. The sample retention mechanism 180 is disposed on one side of the conveyor belt cutting mechanism 170 and the travel path adjustment mechanism 120, and is used to collect and store the conveyor belt segments.
[0047] Preferably, the strip cutting mechanism 170 includes a cutting blade 171 and a cutting cylinder 172. The output end of the cutting cylinder 172 is fixedly connected to the bottom end of the cutting blade 171, and is used to drive the cutting blade 171 to move up and down to cut the strip. This improves the cutting efficiency.
[0048] Preferably, such as Figure 9As shown, the sample retention mechanism 180 includes a support 181, a rotating seat 182, multiple sample retention cylinders 183, a second guide cylinder 184, an interceptor plate 189, a fourth drive assembly 185, a transfer seat 186, a sampling seat 187, a fifth drive assembly (not shown), a sixth drive assembly (not shown), and a blower 188. The support 181 provides support. One end of the rotating seat 182 is rotatably connected to the support 181. The axes of the multiple sample retention cylinders 183 are parallel to the axis of the rotating seat 182, and are uniformly fixed to the outer wall of the rotating seat 182 along its circumference, all rotating with the rotating seat 182. Each sample retention cylinder 183 has open structures at both ends. The second guide cylinder 184 is fixed to the support 181 and located at one end of the multiple sample retention cylinders 183. During the movement of the material strip into the sample retention cylinder 183, the second guide cylinder 184 provides guidance, allowing the material strip to smoothly enter the sample retention cylinder 183. An interceptor plate 189 is fixed to the bracket 181 and located at the other end of the plurality of sample tubes 183, used to prevent the material strip segment from moving out of the end of the sample tube 183 away from the second guide tube 184. A fourth drive assembly 185 is mounted on the bracket 181 and connected to the rotating seat 182, used to drive the rotating seat 182 to rotate, thereby rotating the plurality of sample tubes 183, and adjusting the position of each sample tube 183 so that the sample tubes 183 can participate in the sampling work in sequence. A transfer seat 186 is movably mounted on the bracket 181 toward or away from the side of the material strip cutting mechanism 170 away from the travel path adjustment mechanism 120, and located at the end of the second guide tube 184 away from the sample tube 183, used to transfer the material strip segment from the cutting mechanism to the end of the second guide tube 184 away from the sample tube 183. A sampling seat 187 is movably mounted on the top of the transfer seat 186 toward or away from the second guide tube 184, and moves with the transfer seat 186. A sampling groove 1871 for accommodating a section of the material strip is formed on the sampling seat 187. It should be noted that... Figure 9The direction of the arrow indicates the movement of the transfer seat 186 during sampling. Before sampling using the transfer seat 186, the third drive assembly 133 drives the second mounting base 131 downwards to structurally avoid the transfer seat 186. Then, the sampling seat 187 moves with the transfer seat 186 to the side of the strip cutting mechanism 170 away from the travel path adjustment mechanism 120. The strip cutting mechanism 170 then cuts the strip, and the resulting strip segment falls naturally into the sampling slot 1871. Next, the sampling seat 187 moves with the transfer seat 186 to the end of the second guide cylinder 184 away from the sample retention cylinder 183. The fifth drive assembly is mounted on the bracket 181 and connected to the transfer seat 186 to drive the transfer seat 186. This improves automation and intelligence, ensuring sampling efficiency. The sixth drive assembly is mounted on the transfer seat 186 and connected to the sampling seat 187. It drives the sampling seat 187 to move towards or away from the second guide cylinder 184 to ensure that the material strip can smoothly enter the second guide cylinder 184. The blower 188 is fixed to the end of the sampling seat 187 away from the second guide cylinder 184. It blows the material strip in the sampling groove 1871 into any one of the retention cylinders 183, providing the power for the material strip to move towards the second guide cylinder 184 and the retention cylinder 183.
[0049] Preferably, a suction nozzle is installed at the bottom of the sampling tank 1871, which can make the material strip adhere to the bottom of the sampling tank 1871 during the transfer process, thus ensuring the stability of the material strip transfer.
[0050] Preferably, the sample collection tubes 183 can be four, six, eight, ten, or twelve.
[0051] Preferably, the fourth drive component 185 can be a servo motor or a stepper motor.
[0052] Preferably, the fifth drive component can be a cylinder, a hydraulic cylinder, an electric actuator, or a linear module.
[0053] Preferably, the sixth drive component can be a cylinder, a hydraulic cylinder, an electric actuator, or a linear module.
[0054] Preferably, there are one, two, or three blowpieces 188. Each blowpiece 188 is a mouthpiece.
[0055] Reference Figure 10In one embodiment, the belt conveyor 100 further includes a first travel path correction mechanism 191 and a second travel path correction mechanism 192. The first travel path correction mechanism 191 is disposed between the travel path adjustment mechanism 120 and the input path adjustment mechanism 110. During the movement of the belt from the belt input channel to the belt travel channel, the first travel path correction mechanism 191 corrects the belt travel path. The second travel path correction mechanism 192 is disposed between the travel path adjustment mechanism 120 and the output path adjustment mechanism 130. During the movement of the belt from the belt travel channel to the belt output channel, the second travel path correction mechanism 192 corrects the belt travel path. This further improves the conveying accuracy.
[0056] Reference Figure 10 and reference Figure 11 In one embodiment, the second travel path correction mechanism 192 includes a third lead screw 1921, a third lead screw nut 1922, a transmission block 1923, a second rotary driver 1924, a third rotary driver 1925, a rotary disk 1926, and two suction nozzles 1927. The third lead screw 1921 is rotatably mounted in the second mounting base 131. The third lead screw nut 1922 is sleeved on the third lead screw 1921. The transmission block 1923 is fixedly connected to the third lead screw nut 1922 and moves with the third lead screw nut 1922. The second rotary driver 1924 is fixedly mounted in the second transmission base, and its output end is fixedly connected to one end of the lead screw to drive the third lead screw 1921 to rotate. The third rotary driver 1925 is vertically mounted on the top of the transmission block 1923. The bottom end of the rotary disk 1926 is fixedly connected to the output shaft of the third rotary driver 1925. Two suction cups 1927 are fixed to the rotating disk 1926, and both rotate with the rotating disk 1926, generating suction to adhere the material strip to the top surface of the rotating disk 1926. When the material strip is adhered to the top surface of the rotating disk 1926, the second rotary driver 1924 drives the third lead screw 1921 to rotate, which in turn drives the transmission block 1923, the third rotary driver 1925, the rotating disk 1926, and the two suction cups 1927 to move along the axial direction of the third lead screw 1921, thereby causing the material strip to move laterally. The third rotary driver 1925 drives the rotating disk 1926 to rotate, thereby causing the material strip to twist. In this way, the purpose of correcting the material strip's travel path can be achieved. The structure and working principle of the first travel path correction mechanism 191 and the second travel path correction mechanism 192 are the same, and will not be described again here.
[0057] Preferably, the second rotary driver 1924 and the third rotary driver 1925 are servo motors or stepper motors.
[0058] Preferably, a flexible pad is attached to the top of the rotary disk 1926 to reduce the wear between the rotary disk 1926 and the conveyor belt, thereby protecting the conveyor belt.
[0059] Preferably, each suction device 1927 is a suction nozzle.
[0060] Reference Figure 12 This application also discloses a winding device, including a winding device 200, a paper tape conveying device 300, and a material tape conveying device 100. The winding device 200 is disposed on the side of the output path adjusting mechanism 130 away from the travel path adjusting mechanism 120, and is used to wind up the material tape and paper tape. The paper tape conveying device 300 is disposed above the winding device 200 and is used to supply paper tape to the winding device 200.
[0061] The implementation principle of this embodiment is as follows: The input path adjustment mechanism 110 is used to adjust the input path of the material belt to prevent it from moving laterally during input. The travel path adjustment mechanism 120 is used to adjust the travel path of the material belt to prevent it from moving laterally during travel and to prevent twisting when the material belt is conveyed to the output path adjustment mechanism 130. The output path adjustment mechanism 130 is used to adjust the output path of the material belt to limit its lateral movement and twisting during output. The input path adjustment mechanism 110, the travel path adjustment mechanism 120, and the output path adjustment mechanism 130 cooperate to construct a precise conveying path, which not only prevents the material belt from moving laterally but also prevents it from twisting, thus improving the winding effect and ensuring winding efficiency. The conveying step length control mechanism 140 is used to drive the material belt to move and to control the conveying step length, which is beneficial for stable and efficient winding of the material belt.
[0062] The embodiments described herein are preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape, and principle of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A material belt conveyor device, characterized in that, include: Input path adjustment mechanism (110) is used to adjust the input path of the material belt; A travel path adjustment mechanism (120) is disposed on one side of the input path adjustment mechanism (110) and is used to adjust the travel path of the material belt; An output path adjustment mechanism (130) is disposed on one side of the travel path adjustment mechanism (120) and is used to adjust the output path of the material belt; A conveying step length control mechanism (140) is installed on the travel path adjustment mechanism (120) to drive the material belt to move and to control the conveying step length.
2. The material conveyor belt device according to claim 1, characterized in that, The travel path adjustment mechanism (120) includes: Rack (121); A mounting base (122) is fixed to one side inside the frame (121); The movable seat (123) is movably disposed on the other side of the frame (121) facing or away from the fixed seat (122), forming a material belt travel channel between the movable seat (123) and the opposite side of the fixed seat (122); the movable seat (123) and the opposite side of the fixed seat (122) are respectively provided with support strips (1221) for supporting the material belt; A pressure roller (124) is rotatably mounted on one end of the fixed base (122) near the output path adjustment mechanism (130), and its sidewall is used to press against the top surface of the material belt; A first drive assembly (125) is mounted on the frame (121) and connected to the movable seat (123) for driving the movable seat (123) to move.
3. The material conveyor according to claim 2, characterized in that, The conveying step length control mechanism (140) includes: A stepping wheel (141) is rotatably mounted on the top of the frame (121), and a plurality of drive protrusions (1411) are evenly arranged circumferentially on the side wall; each drive protrusion (1411) is adapted to a positioning hole on one side edge of the material belt; The follower wheel (142) is rotatably mounted on the side of the fixed seat (122) opposite to the movable seat (123) and located below the stepper wheel (141), with a clearance groove formed on the side wall along the circumferential direction; The press (143) is fixed to the top of the frame (121) and is rotatably connected to the stepper wheel (141); The second drive assembly (144) is fixed to the press (143) and connected to the stepper wheel (141) to drive the stepper wheel (141) to rotate.
4. The material conveyor according to claim 2, characterized in that, The input path adjustment mechanism (110) includes: A support base (111) is installed at an angle at one end of the frame (121); An unwinding shaft (112) is rotatably mounted on one end of the support (111) away from the frame (121); The first mounting base (113) is obliquely fixed to the middle of the support base (111) and located below the unwinding shaft (112); There are two first guide rods (114), which are respectively installed on the top surface of the first mounting base (113); the two first guide rods (114) form a material belt input channel; the axial direction of each first guide rod (114) and the distance between the axes of the two first guide rods (114) are adjustable.
5. The material conveyor according to claim 2, characterized in that, The output path adjustment mechanism (130) includes: The second mounting base (131) is movably mounted on the other end of the frame (121); The first guide cylinder (132) is provided with a first cylinder body (1321) and a second cylinder body (1322); the first cylinder body (1321) and the second cylinder body (1322) are respectively installed on the top surface of the second mounting base (131); the first cylinder body (1321) and the second cylinder body (1322) form a material belt output channel; the distance between the first cylinder body (1321) and the second cylinder body (1322) is adjustable; The third drive assembly (133) is mounted on the frame (121) and connected to the second mounting base (131) to drive the second mounting base (131) to move up and down.
6. The material conveyor according to any one of claims 1 to 5, characterized in that, Also includes: The spacing adjustment mechanism (150) is equipped with the input path adjustment mechanism (110), the travel path adjustment mechanism (120) and the output path adjustment mechanism (130) on its top, and is used to drive the input path adjustment mechanism (110), the travel path adjustment mechanism (120) and the output path adjustment mechanism (130) to move toward or away from the winding device (200) used in conjunction with the material conveying device (100); A height adjustment mechanism (160) is provided, with the spacing adjustment mechanism (150) mounted on top. The spacing adjustment mechanism (150), the input path adjustment mechanism (110), the travel path adjustment mechanism (120), and the output path adjustment mechanism (130) are driven to move up and down to adjust the height of the input path adjustment mechanism (110), the travel path adjustment mechanism (120), and the output path adjustment mechanism (130) in the vertical direction.
7. The material conveyor according to any one of claims 1 to 5, characterized in that, Also includes: A strip cutting mechanism (170) is disposed between the output path adjustment mechanism (130) and the travel path adjustment mechanism (120) for cutting strips to form strip segments; A sample retention mechanism (180) is located on one side of the material strip cutting mechanism (170) and the travel path adjustment mechanism (120) for collecting and storing material strip segments.
8. The material conveyor according to claim 7, characterized in that, The sample retention mechanism (180) includes: Frame (181); A rotating base (182) is rotatably connected at one end to the bracket (181); There are multiple sample retention cylinders (183), whose axes are parallel to the axis of the rotating seat (182) and are uniformly fixed on the outer wall of the rotating seat (182) along the circumference of the rotating seat (182); each sample retention cylinder (183) has an open structure at both ends. The second guide tube (184) is fixed on the bracket (181) and located at one end of the plurality of sample tubes (183); An interceptor plate (189) is fixed to the bracket (181) and located at the other end of the plurality of sample tubes (183); The fourth drive assembly (185) is mounted on the bracket (181) and connected to the rotating seat (182) for driving the rotating seat (182) to rotate; The transfer seat (186) is movably mounted on the bracket (181) facing or away from the material strip cutting mechanism (170) away from the travel path adjustment mechanism (120), and is located at the end of the second guide cylinder (184) away from the sample cylinder (183), for transferring the material strip segment from the cutting mechanism to the end of the second guide cylinder (184) away from the sample cylinder (183); A sampling seat (187) is movably mounted on the top of the transfer seat (186) facing or away from the second guide cylinder (184) and moves with the transfer seat (186); a sampling groove (1871) for accommodating a material strip segment is formed on the sampling seat (187). The fifth drive component is mounted on the bracket (181) and connected to the transfer seat (186) for driving the transfer seat (186) to move; The sixth drive component is installed on the transfer seat (186) and connected to the sampling seat (187) to drive the sampling seat (187) to move; A blower (188) is fixed to one end of the sampling seat (187) away from the second guide cylinder (184) and is used to blow the material strip in the sampling groove (1871) into any one of the sample retention cylinders (183).
9. The material conveyor according to any one of claims 1 to 5, characterized in that, Also includes: The first travel path correction mechanism (191) is disposed between the travel path adjustment mechanism (120) and the input path adjustment mechanism (110) and is used to correct the travel path of the material belt; The second travel path correction mechanism (192) is disposed between the travel path adjustment mechanism (120) and the output path adjustment mechanism (130) and is used to correct the travel path of the material belt.
10. A winding device, characterized in that, It includes a winding device (200), a paper tape conveying device (300), and a material tape conveying device (100) as described in any one of claims 1 to 9; The winding device (200) is located on the side of the output path adjustment mechanism (130) away from the travel path adjustment mechanism (120) and is used to wind up the material tape and paper tape; The paper tape conveying device (300) is disposed above the winding device (200) and is used to supply paper tape to the winding device (200).