Waterproof vehicle-mounted connector
By setting waterproof grooves and waterproof rings on the periphery of the plug-in part, and combining them with waterproof parts molded with potting compound to wrap around the periphery of the power and signal crimping parts, the problem that existing connectors cannot prevent moisture from entering the equipment is solved, achieving higher waterproof performance and equipment protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- DONGGUAN SHENGYI PRECISION MFG CO LTD
- Filing Date
- 2024-11-05
- Publication Date
- 2026-05-08
AI Technical Summary
Existing waterproof connectors only provide waterproof performance at the mating ends. Once external moisture enters the connector, it cannot prevent it from entering the equipment to which the connector belongs, causing damage to the equipment.
A first waterproof groove and a first waterproof ring are provided on the peripheral side of the plug part. The waterproof component is molded into the third waterproof groove by potting glue to wrap the periphery of the local power and signal crimping part. A second waterproof ring is provided in the second waterproof groove to improve the waterproof performance.
It effectively prevents external moisture from entering the connector, improving the connector's waterproof performance and protecting the equipment from damage.
Smart Images

Figure CN122000727A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of connectors, and in particular to a waterproof automotive connector. Background Technology
[0002] Connectors are crucial carriers of data and power exchange, and their waterproof performance directly impacts product functionality and lifespan. With the rapid development of modern society and continuous technological advancements, people are increasingly concerned about the safety of various electronic products, and the quality and functional requirements of these products are also rising. As the carrier of data and power exchange between devices, machines, and other equipment, the importance of connectors is self-evident. Waterproofing has become a fundamental element of quality for an increasing number of electronic products, especially for connectors that carry wired data and power transmissions; their waterproof quality directly affects product functionality and lifespan. Furthermore, with the diversification and complexity of application environments for various electronic products, connectors with strong waterproof capabilities will be used in various fields worldwide, such as security, communications, industry, aerospace, marine, and military. Therefore, improvements in waterproofing technology will provide more reliable guarantees for equipment and machinery, making the use of electronic devices and machinery safer.
[0003] Most connectors on the market currently achieve waterproofing by using waterproof rings, but this typically only provides waterproofing to the connector's mating ends. When external moisture enters the connector, it can easily seep into the device it's connected to, potentially causing damage. Therefore, it's necessary to improve existing waterproof connectors. Summary of the Invention
[0004] In view of this, the present invention addresses the shortcomings of the prior art, and its main objective is to provide a waterproof vehicle connector that effectively solves the problem that existing waterproof connectors only provide waterproof performance at the connector's insertion end, and cannot prevent external moisture from entering the internal parts of the device to which the connector belongs after it has entered the connector.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A waterproof vehicle connector includes an insulating body, power terminals, signal terminals, and waterproof components;
[0007] The front end face of the insulating body has a plug-in portion, the plug-in portion has a plug-in cavity with an opening facing forward, the bottom surface of the plug-in cavity has a power receiving cavity and a signal receiving cavity, and the peripheral side of the plug-in portion has a first waterproof groove, the first waterproof groove is provided with a first waterproof ring, the rear end face of the insulating body has a second waterproof groove and a third waterproof groove, the second waterproof groove surrounds the periphery of the third waterproof groove, the second waterproof groove is provided with a second waterproof ring;
[0008] The power terminal is embedded in the insertion cavity. The power terminal includes a power contact part, a power body part and a power crimping part integrally formed and connected from front to back. The power contact part is located in the insertion cavity, the power body part is located in the power storage cavity, and the power crimping part extends rearward from the power storage cavity to the outside of the third waterproof groove.
[0009] The signal terminal is embedded in the insertion cavity. The signal terminal includes a signal contact part, a signal body part and a signal crimping part integrally formed and connected from front to back. The signal contact part is located in the insertion cavity, the signal body part is located in the signal receiving cavity, and the signal crimping part extends rearward from the signal receiving cavity to the outside of the third waterproof groove.
[0010] The waterproof component is molded into the third waterproof groove by potting adhesive, and the waterproof component covers the periphery of the local power crimping part and the periphery of the local signal crimping part.
[0011] As a preferred embodiment, a third waterproof ring is fitted onto the power supply body, which is in close contact with the inner wall of the power supply housing cavity, and a fourth waterproof ring is fitted onto the signal body, which is in close contact with the inner wall of the signal housing cavity.
[0012] As a preferred embodiment, the power receiving cavity is provided with a first protrusion, and a first anti-reverse ring is sleeved on the power contact portion, the first anti-reverse ring being in a limiting engagement with the first protrusion; the signal receiving cavity is provided with a second protrusion, and a second anti-reverse ring is sleeved on the signal contact portion, the second anti-reverse ring being in a limiting engagement with the second protrusion.
[0013] As a preferred embodiment, both the first and second anti-reverse rings are C-type anti-reverse rings.
[0014] As a preferred embodiment, the front end face of the insulating body is provided with multiple clearance holes.
[0015] As a preferred embodiment, the top surface of the third waterproof groove extends rearward with a partition, which is located between the power crimping part and the signal crimping part.
[0016] As a preferred embodiment, the first waterproof ring is a corrugated waterproof ring, and the second waterproof ring is an H-shaped waterproof ring.
[0017] As a preferred embodiment, a foolproof part extends from the insertion cavity.
[0018] As a preferred embodiment, a baffle extends from the insertion cavity, and the aforementioned anti-fooling part extends from the peripheral side of the baffle.
[0019] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:
[0020] A first waterproof groove is provided on the peripheral side of the plug portion, and a first waterproof ring is provided in the first waterproof groove. The first waterproof ring provides waterproof performance for the plug end of the connector and prevents external moisture from entering the plug cavity. Then, a waterproof component is formed in the third waterproof groove by potting glue. The waterproof component covers the periphery of the local power crimp portion and the periphery of the local signal crimp portion. When external moisture enters the plug cavity, the waterproof component effectively prevents external moisture from entering the inside of the device to which the connector belongs. In addition, a second waterproof ring is provided in the second waterproof groove, which can further improve the waterproof performance.
[0021] To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments: Attached Figure Description
[0022] Figure 1 This is an assembled three-dimensional schematic diagram of the first preferred embodiment of the present invention;
[0023] Figure 2 This is a three-dimensional assembly schematic diagram of the first preferred embodiment of the present invention from another angle.
[0024] Figure 3 This is an exploded view of the first preferred embodiment of the present invention;
[0025] Figure 4 This is an exploded view from another angle of the first preferred embodiment of the present invention;
[0026] Figure 5 This is a cross-sectional view of the first preferred embodiment of the present invention;
[0027] Figure 6 This is an exploded view of the power supply terminals in the first preferred embodiment of the present invention;
[0028] Figure 7 This is an exploded view of the signal terminals in the first preferred embodiment of the present invention;
[0029] Figure 8 This is a three-dimensional assembly schematic diagram of the second preferred embodiment of the present invention.
[0030] Explanation of reference numerals in the attached diagram:
[0031] 10. Insulating body 11. Connecting part
[0032] 12. Insertion cavity; 13. First waterproof groove
[0033] 14. Second waterproof groove 15. Third waterproof groove
[0034] 16. Clearance hole 17. Partition plate
[0035] 18. Error-proofing part 19. Baffle
[0036] 20. Power terminal; 21. Power contact part
[0037] 22. Power supply main body 23. Power supply crimping part
[0038] 24. Third waterproof ring 25. First anti-lock ring
[0039] 30. Signal terminal 31. Signal contact part
[0040] 32. Signal body part; 33. Signal crimping part
[0041] 34. Fourth waterproof ring; 35. Second anti-reverse ring
[0042] 40. Waterproof components; 50. First waterproof ring
[0043] 60. Second waterproof ring. Detailed Implementation
[0044] Please refer to Figures 1 to 7 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including an insulating body 10, a power terminal 20, a signal terminal 30, and a waterproof component 40.
[0045] The insulating body 10 has a plug-in portion 11 on its front end face, and a plug-in cavity 12 with a forward-facing opening on the plug-in portion 11. A power receiving cavity 121 and a signal receiving cavity 122 are formed on the bottom surface of the plug-in cavity 12. A first waterproof groove 13 is formed on the peripheral side of the plug-in portion 11, and a first waterproof ring 50 is disposed within the first waterproof groove 13. A second waterproof groove 14 and a third waterproof groove 15 are formed on the rear end face of the insulating body 10. The second waterproof groove 14 surrounds the periphery of the third waterproof groove 15, and a second waterproof ring 60 is disposed within the second waterproof groove 14. In this embodiment, the electric... The source receiving cavity 121 is provided with a first protrusion 1211, and the signal receiving cavity 122 is provided with a second protrusion 1221; the front end face of the insulating body 10 is provided with a plurality of clearance holes 16; in addition, the top surface of the third waterproof groove 13 extends rearward with a partition 17, which is located between the power crimping part 23 and the signal crimping part 33. This design can increase the creepage distance and improve the voltage withstand performance of the connector during use; and the first waterproof ring 50 is a corrugated waterproof ring, and the second waterproof ring 60 is an H-shaped waterproof ring; the insertion cavity 12 extends with a foolproof part 18.
[0046] The power terminal 20 is embedded in the insertion cavity 12. The power terminal 20 includes a power contact portion 21, a power body portion 22, and a power crimp portion 23 integrally formed and connected from front to back. The power contact portion 21 is located in the insertion cavity 12, the power body portion 22 is located in the power storage cavity 121, and the power crimp portion 23 extends rearward from the power storage cavity 121 to the outside of the third waterproof groove 15. In this embodiment, a third waterproof ring 24 is fitted on the power body portion 22, and the third waterproof ring 24 is in close contact with the inner wall surface of the power storage cavity 121. A first anti-reverse ring 25 is fitted on the power contact portion 21, and the first anti-reverse ring 25 is a C-shaped anti-reverse ring that is limited and engaged with the first protrusion 1211.
[0047] The signal terminal 30 is embedded in the insertion cavity 12. The signal terminal 30 includes a signal contact portion 31, a signal body portion 32, and a signal crimping portion 33 integrally formed and connected from front to back. The signal contact portion 31 is located in the insertion cavity 12, the signal body portion 32 is located in the signal receiving cavity 122, and the signal crimping portion 33 extends rearward from the signal receiving cavity 122 to the outside of the third waterproof groove 15. In this embodiment, a fourth waterproof ring 34 is fitted on the signal body portion 32, and the fourth waterproof ring 34 is in close contact with the inner wall surface of the signal receiving cavity 122. A second anti-reverse ring 35 is fitted on the signal contact portion 31, and the second anti-reverse ring 35 is in limiting cooperation with the second protrusion 1221. The second anti-reverse ring 35 is a C-shaped anti-reverse ring.
[0048] The waterproof component 40 is molded into the third waterproof groove 15 by potting glue. The waterproof component 40 covers the periphery of the local power crimping part 23 and the periphery of the local signal crimping part 33.
[0049] Please refer to Figure 8 As shown, it illustrates the specific structure of the second preferred embodiment of the present invention. The specific structure of this embodiment is basically the same as that of the aforementioned first preferred embodiment, except that:
[0050] In this embodiment, a baffle 19 extends from the insertion cavity 12, and the aforementioned anti-fooling part 18 extends from the peripheral side of the baffle 19.
[0051] The key design feature of this invention is that a first waterproof groove is provided on the peripheral side of the plug portion, and a first waterproof ring is provided in the first waterproof groove. The first waterproof ring provides waterproof performance for the plug end of the connector, preventing external moisture from entering the plug cavity. Then, a waterproof component is formed in a third waterproof groove by potting glue. The waterproof component covers the periphery of the partial power crimp portion and the periphery of the partial signal crimp portion. When external moisture enters the plug cavity, the waterproof component effectively prevents external moisture from entering the inside of the device to which the connector belongs. Furthermore, a second waterproof ring is provided in the second waterproof groove, which can further improve the waterproof performance.
[0052] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention shall still fall within the scope of the technical solution of the present invention.
Claims
1. A waterproof vehicle connector, characterized in that: It includes an insulating body, power terminals, signal terminals, and waterproof components; The front end face of the insulating body has a plug-in portion, the plug-in portion has a plug-in cavity with an opening facing forward, the bottom surface of the plug-in cavity has a power receiving cavity and a signal receiving cavity, and the peripheral side of the plug-in portion has a first waterproof groove, the first waterproof groove is provided with a first waterproof ring, the rear end face of the insulating body has a second waterproof groove and a third waterproof groove, the second waterproof groove surrounds the periphery of the third waterproof groove, the second waterproof groove is provided with a second waterproof ring; The power terminal is embedded in the insertion cavity. The power terminal includes a power contact part, a power body part and a power crimping part integrally formed and connected from front to back. The power contact part is located in the insertion cavity, the power body part is located in the power storage cavity, and the power crimping part extends rearward from the power storage cavity to the outside of the third waterproof groove. The signal terminal is embedded in the insertion cavity. The signal terminal includes a signal contact part, a signal body part and a signal crimping part integrally formed and connected from front to back. The signal contact part is located in the insertion cavity, the signal body part is located in the signal receiving cavity, and the signal crimping part extends rearward from the signal receiving cavity to the outside of the third waterproof groove. The waterproof component is molded into the third waterproof groove by potting adhesive, and the waterproof component covers the periphery of the local power crimping part and the periphery of the local signal crimping part.
2. The waterproof vehicle connector according to claim 1, characterized in that: The power supply body is fitted with a third waterproof ring, which is in close contact with the inner wall of the power supply housing cavity. The signal body is fitted with a fourth waterproof ring, which is in close contact with the inner wall of the signal housing cavity.
3. The waterproof vehicle connector according to claim 1, characterized in that: The power receiving cavity is provided with a first protrusion, and a first anti-reverse ring is sleeved on the power contact portion, the first anti-reverse ring being in a limiting engagement with the first protrusion; the signal receiving cavity is provided with a second protrusion, and a second anti-reverse ring is sleeved on the signal contact portion, the second anti-reverse ring being in a limiting engagement with the second protrusion.
4. The waterproof vehicle connector according to claim 3, characterized in that: Both the first and second anti-reverse rings are C-type anti-reverse rings.
5. The waterproof vehicle connector according to claim 1, characterized in that: Multiple clearance holes are provided on the front end face of the insulating body.
6. The waterproof vehicle connector according to claim 1, characterized in that: A partition extends rearward from the top surface of the third waterproof groove, and the partition is located between the power crimping part and the signal crimping part.
7. The waterproof vehicle connector according to claim 1, characterized in that: The first waterproof ring is a wavy waterproof ring, and the second waterproof ring is an H-shaped waterproof ring.
8. The waterproof vehicle connector according to claim 1, characterized in that: An anti-foolproof part extends from the insertion cavity.
9. The waterproof vehicle connector according to claim 8, characterized in that: A baffle extends from the insertion cavity, and the aforementioned anti-fooling part extends from the peripheral side of the baffle.