Assembling equipment for automobile lighting part
By designing an automotive lighting component assembly equipment that includes multiple devices, and utilizing a single gripping source, lateral drive, and laser marking technology, the problems of complex structure and low efficiency of existing equipment are solved, achieving efficient lamp assembly and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 中山市德马汽车零部件有限公司
- Filing Date
- 2026-02-06
- Publication Date
- 2026-05-12
AI Technical Summary
Existing automotive interior lighting assembly equipment has a complex structure and occupies a large space, resulting in low operating efficiency and high production costs.
The automotive lighting component assembly equipment includes a frame, a first feeding device, a second feeding device, a gripping and transferring device, an assembly conveying device, and a laser marking device. It uses a single gripping source to transfer parts and circuit boards to the assembly cavity, and combines lateral drive and laser marking to achieve step-by-step assembly processing.
It improves the smoothness and efficiency of assembly and processing, reduces the space occupied by equipment, and lowers production costs.
Smart Images

Figure CN122007883A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automotive parts manufacturing technology, and in particular relates to an assembly equipment for automotive lighting components. Background Technology
[0002] Automotive interior lighting is central to in-vehicle illumination and ambiance creation, meeting basic lighting needs while increasingly emphasizing personalization and comfort. These lights typically utilize energy-efficient, long-lasting, and color-rich LED light sources, cleverly integrated into door panels, footwells, and headliners. Generally, the lamp head of an automotive interior light fixture includes components such as a base, circuit board, top cover, and light-transmitting element.
[0003] However, the existing assembly equipment for automotive interior lighting fixtures has a complex structure and occupies a large space, which affects operational efficiency and increases production costs. Summary of the Invention
[0004] The purpose of this invention is to provide an assembly device for automotive lighting components that addresses the shortcomings of existing technologies and solves the problem of low operational efficiency in existing technologies.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: An assembly device for automotive lighting components includes a frame and a first feeding device, a second feeding device, a gripping and transferring device, an assembly conveying device, and a laser marking device disposed on the frame. The first feeding device is used to feed other accessories of the lighting components. The second feeding device is used to feed circuit boards of the lighting components. The assembly conveying device includes a third lateral movement drive and an assembly base. The third lateral movement drive is drivenly connected to the assembly base. The assembly base is provided with an assembly cavity. The gripping end of the gripping and transferring device is disposed between the feeding end of the first feeding device and the assembly cavity and / or between the second feeding device and the assembly cavity. The laser end of the laser marking device is disposed on the lateral movement conveying path of the third lateral movement drive and is disposed above the assembly base.
[0006] Preferably, the first feeding device includes a first support, a vibrating feeding plate, and a material receiving component; both the vibrating feeding plate and the material receiving component are connected to the first support; the material receiving component has a receiving groove; and the feeding port of the vibrating feeding plate is connected to the receiving groove.
[0007] Preferably, the second feeding device includes a second support, a lifting feeding mechanism, and a side limiting mechanism; the second support has a placement cavity; the placement cavity is used to place the circuit board of the lighting component; the lifting feeding mechanism is connected to the second support, and the lifting end of the lifting feeding mechanism extends along the height direction of the placement cavity and is disposed inside the placement cavity; the side limiting mechanism is connected to the second support and is connected to the side of the placement cavity in the circumferential direction.
[0008] Preferably, the side limiting mechanism includes a second lateral movement drive and a side limiting plate; the second lateral movement drive is connected to the second bracket and is driven to the side limiting plate; the side limiting plate is disposed at the opening of the placement cavity; And / or, the lifting and feeding mechanism includes a lifting drive and a lifting plate; the lifting drive is connected to the second bracket and is driven to the lifting plate so that the lifting plate circulates along the height direction of the placement cavity.
[0009] Preferably, the gripping and transferring device includes a spatial drive component, a first clamping component, a second clamping component, and a third clamping component; the mounting end of the spatial drive component is connected to the frame; the mounting ends of the first clamping component, the second clamping component, and the third clamping component are respectively connected to the movable end of the spatial drive component, so that the first clamping component, the second clamping component, and the third clamping component move along the XYZ axis.
[0010] Preferably, the first clamping component includes a first gripper cylinder and two expanding abutment blocks connected to the first gripper cylinder; and the outer surface of the expanding abutment blocks is used to abut against the accessories for clamping the lighting component; the first gripper cylinder is disposed on the space driving component; And / or, the second clamping component includes a second mounting plate and at least one pneumatic suction cup connected to the second mounting plate; the second mounting plate is disposed on the space drive member; And / or, the third clamping component includes a second clamping cylinder and two clamping blocks connected to the second clamping cylinder; a clamping cavity is provided between the clamping blocks; and the second clamping cylinder is disposed on the space driving member.
[0011] Preferably, the assembly equipment for the automotive lighting component further includes a continuity testing device, which is disposed between the third lateral drive component and the gripping and transferring device; and the continuity testing device includes a measuring mounting base and a measuring component; the measuring mounting base is disposed on the frame and has a measuring cavity therein; the measuring component is disposed on the frame and extends into the measuring cavity. And / or, the assembly equipment for the automotive lighting components further includes a view acquisition device; the mounting end of the view acquisition device is connected to the frame and is positioned above the lateral transport path of the third lateral drive component.
[0012] Preferably, the view acquisition device includes a fifth lateral movement drive and a CCD acquisition camera; the fifth lateral movement drive is connected to the frame and is driven by the CCD acquisition camera; and the acquisition end of the CCD acquisition camera is located to the side of the transport path of the third lateral movement drive.
[0013] Preferably, the laser marking device includes a laser head and a third height drive component, a second illumination lamp; the third height drive component is connected to the frame and is driven by the laser head.
[0014] Preferably, the assembly equipment for the automotive lighting components further includes a gripping and unloading device; the gripping and unloading device includes a motion drive component and a unloading gripping cylinder; the motion drive component is connected to the frame; the movable end of the motion drive component is connected to the unloading gripping cylinder, so that the unloading gripping cylinder moves along the spatial direction to the outlet end of the transverse conveying path of the third transverse drive component.
[0015] The beneficial effects of this invention are that, by using a single gripping source gripping and transfer device, the other accessories of the lighting component conveyed by the first feeding device and the circuit board of the lighting component conveyed by the second feeding device are sequentially transferred to the assembly cavity. Combined with the lateral conveying of the third lateral drive and the laser marking action of the laser marking device, the lighting component is assembled and processed during the gradual movement and conveying process; thereby improving the smoothness of the assembly process and improving the assembly efficiency. Attached Figure Description
[0016] The following will refer to the appendix. Figures 1-15 The features, advantages and technical effects of exemplary embodiments of the present invention are described below.
[0017] Figure 1 This is a schematic diagram of the structure of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 2 This is a partial structural schematic diagram of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the first feeding device of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the material receiving component in the first feeding device of an assembly equipment for automotive lighting components according to an embodiment of the present invention. Figure 5This is a schematic diagram of the structure of the second feeding device of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 6 This is a cross-sectional view of the second loading device of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the gripping and transferring device of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 8 This is a partial structural schematic diagram of the gripping and transferring device of an assembly equipment for automotive lighting components according to an embodiment of the present invention. Figure 9 This is a schematic diagram of the continuity testing device for an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 10 This is a partial structural schematic diagram of an assembly device for automotive lighting components according to an embodiment of the present invention; Figure 11 This is a schematic diagram of the structure of a laser marking device in an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 12 This is a schematic diagram of the view acquisition device and product flipping device of an assembly equipment for automotive lighting components according to an embodiment of the present invention. Figure 13 This is a schematic diagram of the gripping and unloading device of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 14 This is a schematic diagram of the assembly base of an assembly equipment for automotive lighting components according to an embodiment of the present invention; Figure 15 This is a schematic diagram of the assembly base of an assembly equipment for automotive lighting components according to an embodiment of the present invention.
[0018] In the diagram: 100 - rack; 200 - First feeding device; 210 - Vibrating feeding plate; 220 - Material receiving component; 221 - First transverse drive component; 222 - First movable seat; 223 - Receiving seat; 224 - Receiving groove; 230 - First support; 300-Second feeding device; 301-Recovery limiting rod; 302-Recovery cavity; 310-Second bracket; 320-Lifting feeding mechanism; 321-Lifting drive motor; 322-Transmission wheel; 323-Lifting sleeve; 324-Lifting connecting plate; 325-Connecting rod; 326-Lifting plate; 327-Second infrared sensor; 328-Transmission shaft; 330-Side limiting mechanism; 331-Second transverse movement drive component; 332-Side limiting plate; 400-Grabbing and transferring device; 410-Spatial drive component; 420-Rotation drive component; 421-Rotation drive motor; 422-First mounting plate; 430-First clamping component; 431-First gripper cylinder; 432-Expanding abutment block; 440-Second clamping component; 441-Second mounting plate; 442-Suction cup; 450-Third clamping component; 451-Second gripper cylinder; 452-Clamping block; 453-Clamping cavity; 460-Product sensing component; 461-First lighting lamp; 462-First infrared sensor; 500 - Assembly conveying device; 510 - Third transverse drive component; 520 - Assembly base; 521 - Assembly cavity; 5211 - First placement cavity; 5212 - Second placement cavity; 523 - Second positioning plate; 524 - First positioning plate; 525 - Assembly channel; 5211 - First placement cavity; 5212 - Second placement cavity; 530 - Elastic limiting component; 531 - First limiting plate; 532 - Spring; 533 - Second limiting plate; 540 - Limiting groove; 551 - Assembly push cylinder; 552 - First push plate; 600-Continuity testing device; 610-Continuity view acquisition component; 611-Continuity acquisition camera; 612-Continuity acquisition drive cylinder; 620-Transfer drive component; 621-Transfer drive cylinder; 622-Sliding seat; 630-Measuring mounting base; 631-Measuring cavity; 640-Measuring component; 641-Measuring push cylinder; 642-Continuity measuring head; 700 - View acquisition device; 710 - Fifth lateral movement drive; 720 - CCD acquisition camera; 800 - Laser marking device; 810 - Laser head; 820 - Third height drive unit; 830 - Second illumination lamp; 900-Grip and unload device; 910-Motion drive component; 911-Fourth lateral movement drive component; 912-Second height drive component; 913-Support; 920-Unload and gripping cylinder. Detailed Implementation
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is intended to particularly describe embodiments and not to limit the scope of this application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0020] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the embodiment description, "multiple" refers to two or more, unless otherwise specifically defined.
[0021] The term 'embodiment' means that a particular feature, structure, or characteristic described exists in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0022] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or multiple situations existing alone. In addition, the character " / " in this document generally indicates that the related objects before and after are in an "or" relationship.
[0023] In the description of the embodiments of this application, unless otherwise expressly specified and limited, the technical terms "installation," "connection," "joining," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can also refer to a mechanical connection or an electrical connection. They can be directly connected or indirectly connected through an intermediate medium, manifesting as internal communication between two components or an interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0024] The following is in conjunction with the appendix Figures 1 to 15 The present invention will be described in further detail, but this is not intended to limit the invention.
[0025] like Figure 1 and 2As shown in Figure 10, in one embodiment of the present invention, the assembly equipment for the automotive lighting component includes a frame 100, a first loading device 200, a second loading device 300, a gripping and transferring device 400, an assembly conveying device 500, and a laser marking device 800; the first loading device 200 is connected to the frame 100 and is used for loading other accessories of the lighting component; the second loading device 300 is connected to the frame 100 and is used for loading the circuit board of the lighting component; the assembly conveying device 500 includes a third transverse drive 510 and an assembly base 520; the mounting end of the third transverse drive 510 is connected to the frame 100; the assembly base... 520 is connected to the movable end of the third transverse drive 510, and the assembly base 520 is provided with an assembly cavity 521; the mounting end of the gripping and transferring device 400 is connected to the frame 100; the gripping end of the gripping and transferring device 400 is located between the feeding end of the first feeding device 200 and the assembly cavity 521 and / or between the second feeding device 300 and the assembly cavity 521; the mounting end of the laser marking device 800 is connected to the frame 100; and the laser end of the laser marking device 800 is located on the transverse conveying path of the third transverse drive 510 and is located above the assembly base 520. When the lighting element is a 313D-DL lamp head, other accessories of the lighting element may include a bottom shell and a top cover. When the lighting element is a 313D-DN lamp head, other accessories of the lighting element may include a bottom shell, a top cover, and a light-transmitting element, etc.
[0026] The technical solution of the present invention uses a gripping and transfer device with a single gripping source to sequentially transfer other accessories of the lighting component conveyed by the first feeding device and the circuit board of the lighting component conveyed by the second feeding device to the assembly cavity. Combined with the lateral conveying of the third lateral drive and the laser marking action of the laser marking device, the lighting component is assembled and processed during the gradual movement and conveying process; thereby improving the smoothness of the assembly process and improving the assembly efficiency.
[0027] Specifically, in some implementations, such as Figure 1 and 2As shown, there are at least two first feeding devices 200, arranged side-by-side sequentially along the conveying direction of the third transverse drive 510; the first feeding device 200 is used for feeding and conveying the bottom shell, top cover, or light-transmitting component; there is one second feeding device 300; and the feeding ends of the first feeding device 200 and the second feeding device 300 are respectively located on the left and right sides of the conveying direction of the third transverse drive 510; the gripping and transfer device 400 is located in the conveying direction of the third transverse drive 510; to further improve the compactness of the feeding operation module, gripping module, and assembly conveying module, and to ensure the smoothness and stability of the operation. The conveying direction of the third transverse drive 510 is the OY axis direction.
[0028] Specifically, in some implementations, such as Figure 2 and 3 As shown, the first feeding device 200 includes a first support 230, a vibrating feeding plate 210, and a receiving component 220. The first support 230 is connected to the frame 100. The vibrating feeding plate 210 and the receiving component 220 are both connected to the first support 230. The vibrating feeding plate 210 is used to transport feeding bottom shells, top covers, and light-transmitting components, etc. The receiving component 220 is provided with a receiving groove 224. The feeding port of the vibrating feeding plate 210 is connected to the receiving groove 224. This structure receives individual bottom shells, top covers, and light-transmitting components through the receiving groove 224 for gripping operation by the gripping and transfer device 400, thereby improving the stability and orderliness of feeding.
[0029] In some implementation methods, such as Figure 3 and 4 As shown, the receiving component 220 includes a first transverse drive 221, a first movable seat 222, and a receiving seat 223. The first transverse drive 221 is connected to the first bracket 230 and is drivenly connected to the first movable seat 222. The receiving seat 223 is connected to the first movable seat 222, and the receiving groove 224 is disposed on the receiving seat 223. (Not shown in the figure) The first bracket 230 is also provided with a first guide rail; the receiving seat 223 is sleeved on the first guide rail to further improve the stability of the push. Furthermore, the first transverse drive 221 is selected as a first transverse drive cylinder or a first transverse drive electric lead screw. This structure, driven by the first transverse drive cylinder or the first transverse drive electric lead screw, enables the receiving of individual bottom shells, top covers, and light-transmitting components. After receiving these components, the portion of the receiving seat 223 without the receiving groove 224 is used to block the feeding port, thereby further improving the stability of the feeding.
[0030] Among them, the vibratory feeder 210 can be a vibratory feeder of model FF100 / FF200 / FF300 / FF400 / FF500 or Vibrat-150 / 240 / 380 / 560, etc.; of course, the vibratory feeder, the first transverse drive cylinder or the electric lead screw of the first transverse drive can be selected according to the actual application process and have the same function, and no specific limitation is made here.
[0031] Specifically, in some implementations, such as Figure 2 and 5 As shown, the second feeding device 300 includes a second support 310, a lifting feeding mechanism 320, and a side limiting mechanism 330. The second support 310 is connected to the frame 100 and has a placement cavity inside. The placement cavity is used to place the circuit boards of the lighting components. The lifting feeding mechanism 320 is connected to the second support 310, and the lifting end of the lifting feeding mechanism 320 extends along the height direction of the placement cavity and is disposed inside the placement cavity. The side limiting mechanism 330 is connected to the second support 310 and is connected to the side of the placement cavity in the circumferential direction. This structure, through the lifting action of the lifting feeding mechanism 320, enables the circuit boards to be lifted and transported upwards in an orderly manner, and prevents the circuit boards from detaching under the action of the side limiting mechanism 330, thereby improving the stability and orderliness of the feeding.
[0032] Specifically, in some implementations, such as Figure 5 and 6 As shown, the side limiting mechanism 330 includes a second transverse drive member 331 and a side limiting plate 332. The second transverse drive member 331 is connected to the second bracket 310 and is drivenly connected to the side limiting plate 332. The side limiting plate 332 is disposed at the opening of the placement cavity. The second transverse drive member 331 is selected from either a first transverse drive cylinder or a first transverse drive electric screw. Since the sizes of the trays containing circuit boards vary, the second transverse drive member 331 is needed to increase or decrease the clamping space between the two different side limiting plates 332, thereby improving the stability and adaptability of the loading process. Of course, the second transverse drive cylinder or the second transverse drive electric screw can be selected based on the actual application and has the same function; therefore, no specific limitations are made here.
[0033] Specifically, in some implementations, such as Figure 5 and 6As shown, the lifting and feeding mechanism 320 includes a lifting drive, a lifting plate 326, and a second infrared sensor 327. The lifting drive is connected to the second bracket 310 and driven to the lifting plate 326, so that the lifting plate 326 circulates along the height direction of the placement cavity. The mounting end of the second infrared sensor 327 is connected to the second bracket 310 and is disposed inside the placement cavity. The second infrared sensor 327 is located along the circulatory path of the lifting plate 326. This structure determines the size and quantity of the tray containing the circuit board by the infrared detection light feedback result of the second infrared sensor 327, thereby increasing or decreasing the clamping space between the two different side limiting plates 332, thus improving the stability and adaptability of the feeding. Of course, the second infrared sensor 327 can be selected from devices with the same function in actual application, and is not limited here. In some embodiments, such as Figure 6 As shown, the lifting drive component includes a lifting drive motor 321, at least two transmission wheels 322, a lifting sleeve 323, a lifting connecting plate 324, a connecting rod 325, and a drive shaft 328. The lifting drive motor 321 is connected to the second bracket 310 and is drivenly connected to one of its transmission wheels 322; one transmission wheel 322 is drivenly connected to the other transmission wheel 322; one end of the drive shaft 328 is connected to the transmission wheel 322; the other end of the drive shaft 328 is connected to the second bracket 310 via a rotating bearing; the interior of the lifting sleeve 323 is threadedly connected to the outer surface of the drive shaft 328 (screw); the lifting connecting plate 324 is fixedly connected to the lifting sleeve 323; one end of the connecting rod 325 is connected to the lifting connecting plate 324; the other end of the connecting rod 325 is connected to the lifting plate 326. Further, the lifting drive motor 321 is selected as a stepper motor to improve the stability and orderliness of the lifting. Of course, stepper motors can be selected from devices with the same function in actual applications, and no specific restrictions will be made here.
[0034] Specifically, in some implementations, such as Figure 1 and 2 As shown, the frame 100 is also equipped with at least two recycling limit rods 301; all recycling limit rods 301 are arranged around each other to form a recycling cavity 302; the recycling cavity 302 is arranged side by side with the second feeding device 300. After the circuit board is fed, the gripping and transferring device 400 grips and transfers the tray without circuit boards to the recycling cavity 302 to realize the waste discharge operation, thereby helping to ensure the orderly lifting and feeding of circuit boards.
[0035] Specifically, in some implementations, such as Figure 1 and7 As shown, the gripping and transferring device 400 includes a spatial drive component 410, a first clamping component 430, a second clamping component 440, and a third clamping component 450. The mounting end of the spatial drive component 410 is connected to the frame 100. The mounting ends of the first clamping component 430, the second clamping component 440, and the third clamping component 450 are respectively connected to the movable end of the spatial drive component 410, so that the first clamping component 430, the second clamping component 440, and the third clamping component 450 move along the XYZ axis. This structure, under the action of a single drive source, simultaneously performs clamping and transferring operations on multiple different accessories, thereby improving the compactness of the overall structure and also improving the stability and efficiency of loading. The spatial drive component 410 is a six-axis robotic arm; of course, a six-axis robotic arm with the same function can be selected according to the actual application, and is not limited here. In some embodiments, such as... Figure 8 As shown, there are at least two first clamping components 430 and third clamping components 450, which are staggered and arranged around the second clamping component 440 in the circumferential direction; the second clamping component 440 is used to clamp the circuit board of the lighting component; the first clamping component 430 and the third clamping component 450 are used to clamp two different accessories in the lighting component; to further improve the compactness of the overall structure; and to reduce collision damage between the circuit board clamped in the middle and other parts; thereby improving the stability of transfer.
[0036] Specifically, in some implementations, such as Figure 7 and 8 As shown, the gripping and transferring device 400 further includes a rotary drive component 420 and a product sensing component 460; the mounting end of the rotary drive component 420 is connected to the movable end of the spatial drive component 410; the first clamping component 430, the second clamping component 440, and the third clamping component 450 are respectively connected to the movable end of the rotary drive component 420; the product sensing component 460 is disposed on the side of the second clamping component 440 in the circumferential direction; this structure, through the rotational fine-tuning operation of the rotary drive component 420, further ensures the accuracy of the positions reached by the first clamping component 430, the second clamping component 440, and the third clamping component 450 during their respective clamping operations; thereby improving the clamping accuracy; and through the data acquisition sensing action of the product sensing component 460, ensures the stability and orderliness of their respective clamping. In some embodiments, such as... Figure 7 and 8As shown, the rotary drive component 420 includes a rotary drive motor 421 and a first mounting plate 422 connected to each other; and the rotary drive motor 421 is connected to the spatial drive component 410; the first clamping component 430, the second clamping component 440, and the third clamping component 450 are respectively connected to the first mounting plate 422. Further, the rotary drive motor 421 is selected as a stepper motor; of course, stepper motors can be selected from devices with the same function in actual application, and are not limited here. In some embodiments, such as... Figure 8 As shown, the product sensing component 460 includes a first lighting lamp 461 and a first infrared sensor 462. The first lighting lamp 461 is connected to the first mounting plate 422. The mounting end of the first infrared sensor 462 passes through the light source area of the first lighting lamp 461 and is connected to the first mounting plate 422. The sensing end of the first infrared sensor 462 faces the upper surface of the frame 100. In use, the first infrared sensor 462 senses the accessories of the lighting components at different loading positions, and then drives the corresponding first clamping component 430, second clamping component 440, and third clamping component 450 to realize their respective gripping and transfer operations, thereby improving the accuracy and orderliness of the operation. Of course, the first infrared sensor 462 can be selected from devices with the same function in actual application, and is not limited here.
[0037] Specifically, in some implementations, such as Figure 7 and 8 As shown, the first clamping component 430 includes a first gripper cylinder 431 and two expanding abutment blocks 432 connected to the movable end of the first gripper cylinder 431; the outer surface of the expanding abutment blocks 432 is used to abut against and clamp the lighting component; the first gripper cylinder 431 is connected to the first mounting plate 422. The second clamping component 440 includes a second mounting plate 441 and at least one pneumatic suction cup 442 connected to the second mounting plate 441; the second mounting plate 441 is connected to the first mounting plate 422. The third clamping component 450 includes a second gripper cylinder 451 and two clamping blocks 452 connected to the movable end of the second gripper cylinder 451; a clamping cavity 453 is provided between the clamping blocks 452; and the second gripper cylinder 451 is connected to the first mounting plate 422.
[0038] Specifically, in some implementations, such as Figure 1 and 2As shown in Figure 9, the assembly equipment for the automotive lighting components also includes a view acquisition device 700 and a continuity testing device 600; the continuity testing device 600 is disposed on the frame 100 between the third lateral drive 510 and the gripping and transferring device 400; and the continuity testing device 600 includes a measuring mounting base 630 and a measuring component 640; the measuring mounting base 630 is disposed on the frame 100 and has a measuring cavity 631 therein; the measuring component 640 is disposed on the frame 100 and extends into the measuring cavity 631; the mounting end of the view acquisition device 700 is connected to the frame 100 and is disposed above the lateral transport path of the third lateral drive 510. This structure achieves dual detection by combining the continuity testing device 600 to test the continuity performance of the circuit board before assembly with the upper view acquisition device 700 to collect and detect the assembly status of the lighting components. This helps to determine the assembly status, thereby improving the yield rate of finished products and thus increasing assembly efficiency.
[0039] Specifically, in some implementations, such as Figure 2 and 9 As shown, the measuring component 640 includes a measuring push cylinder 641 and a continuity measuring head 642 connected to the measuring push cylinder 641. The detection end of the continuity measuring head 642 is positioned towards the measuring cavity 631. This allows the measuring push cylinder 641 to drive the continuity measuring head 642 to conduct electricity with the circuit board after the circuit board enters the measuring cavity 631, thereby improving the convenience and stability of the test. The continuity measuring head 642 can be a detection head from an in-circuit tester (ICT). Of course, other products with the same function can also be used, and no specific limitations are made here.
[0040] Specifically, in some implementations, such as Figure 2 and 9 As shown, the continuity testing device 600 further includes a transfer drive component 620 and a continuity view acquisition component 610. The transfer drive component 620 includes a transfer drive cylinder 621 and a sliding seat 622. The transfer drive cylinder 621 is connected to the frame 100 and is drivenly connected to the sliding seat 622. The measuring mounting base 630 and the measuring component 640 (with the measuring push cylinder 641) are respectively connected to the sliding seat 622. The continuity view acquisition component 610 is disposed above the measuring mounting base 630. Wherein, as... Figure 9As shown, the continuity view acquisition component 610 includes a continuity acquisition drive cylinder 612 and a continuity acquisition camera 611 connected to the continuity acquisition drive cylinder 612; the continuity acquisition camera 611 is disposed above the measurement mounting base 630. In use, the transfer drive cylinder 621 is driven so that the sliding seat 622, together with the measurement mounting base 630 and the measurement component 640, moves away from the acquisition area of the continuity view acquisition component 610, thereby facilitating the orderly progress of continuity testing during circuit board loading; after loading and testing operations are completed, the transfer drive cylinder 621 is driven again so that the sliding seat 622, together with the measurement mounting base 630 and the measurement component 640, returns to the acquisition area of the continuity view acquisition component 610.
[0041] Specifically, in some implementations, such as Figure 2 , 10 As shown in Figure 12, the view acquisition device 700 includes a fifth transverse drive 710 and a CCD acquisition camera 720. The mounting end of the fifth transverse drive 710 is connected to the frame 100 and is drivenly connected to the mounting end of the CCD acquisition camera 720. The acquisition end of the CCD acquisition camera 720 is located to the side of the conveying path of the third transverse drive 510 to ensure the stability of the acquisition and to improve the compactness of the overall structure. The fifth transverse drive 710 is selected from a fifth transverse drive cylinder or a fifth transverse drive electric lead screw. Of course, the fifth transverse drive cylinder or the fifth transverse drive electric lead screw can be selected from devices with the same function and corresponding models according to actual application, and is not limited here.
[0042] Specifically, in some implementations, such as Figure 2 , 10 As shown in Figure 11, the laser marking device 800 includes a laser head 810, a third height drive component 820, and a second illumination lamp 830. The mounting end of the third height drive component 820 is connected to the frame 100 and is drivenly connected to the laser head 810. The second illumination lamp 830 is connected to the frame 100 and is arranged around the laser head 810 in the circumferential direction of its movement path, so that an observer can clearly monitor the marking status. The laser head 810 may be an MF-EA (standard version), MF-ED (high-end version), MF-AA (split type), GH-20F-line, GH-30C-line, or GH-3U-line laser marking head, etc., and is not specifically limited to any particular model.
[0043] Specifically, in some implementations, such as Figure 2 and 10As shown, the third transverse drive component 510 is selected from a third transverse drive cylinder or a third transverse drive electric lead screw; of course, the third transverse drive cylinder or the third transverse drive electric lead screw can be selected from equipment with the same function and corresponding model according to the actual application process, and will not be limited here.
[0044] Specifically, in some implementations, such as Figure 10 and 14 As shown in Figure 15, the assembly cavity 521 includes a first placement compartment 5211 and a second placement compartment 5212; the assembly base 520 is provided with a second positioning plate 523 and a first positioning plate 524 arranged side by side; the first placement compartment 5211 is formed between one side surface of the second positioning plate 523, one side surface of the first positioning plate 524 and the assembly base 520; the first placement compartment 5211 is used to place other accessories of the lighting component; the second placement compartment 5212 is formed between the other side surface of the first positioning plate 524 and the assembly base 520; the second placement compartment 5212 is used to place the circuit board of the lighting component; and an assembly pushing cylinder 551 is provided in the second placement compartment 5212; the mounting end of the assembly pushing cylinder 551 is connected to the assembly base 520; the movable end of the assembly pushing cylinder 551 is connected to a first pushing plate 552, so that the first pushing plate 552 moves toward the first placement compartment 5211. In some embodiments, such as... Figure 14 and 15 As shown, the first positioning plate 524 has an assembly channel 525 corresponding to the circuit board. The first positioning plate 524 is a straight first positioning plate; the second positioning plate 523 is a U-shaped second positioning plate. That is, in use, other components of the lighting element are placed in the first placement cavity 5211 and the circuit board is placed in the second placement cavity 5212; then, the assembly push cylinder 551 is driven to pull the first push plate 552 to move, thereby inserting the circuit board into the other components; thus achieving a rapid assembly operation.
[0045] Specifically, in some implementations, such as Figure 14 and 15 As shown, the assembly base 520 is further provided with at least two elastic limiting components 530 arranged side by side; the two elastic limiting components 530 are disposed at both ends of the first placement cavity 5211; to achieve elastic limiting of other accessories; and to improve the stability of assembly. In some embodiments, such as... Figure 14As shown, the elastic limiting component 530 includes a first limiting plate 531, a spring 532, and a second limiting plate 533 sequentially stacked and connected as a single unit; the first limiting plate 531 is connected to the assembly base 520 to achieve quick and convenient elastic adjustment. Further, as... Figure 14 and 15 As shown, the assembly base 520 is also provided with at least two limiting grooves 540; the position and size of the limiting grooves 540 correspond to the other accessories of the lighting component.
[0046] Specifically, in some implementations, such as Figure 1 and 2 As shown in Figure 13, the assembly equipment for the automotive lighting components further includes a gripping and unloading device 900; the gripping and unloading device 900 includes a motion drive component 910 and a unloading gripping cylinder 920; the mounting end of the motion drive component 910 is connected to the frame 100; the movable end of the motion drive component 910 is connected to the unloading gripping cylinder 920, so that the unloading gripping cylinder 920 moves along the spatial direction to the outlet end of the transverse conveying path of the third transverse drive component 510. In some embodiments, such as... Figure 13 As shown, the motion drive component 910 includes a fourth lateral movement drive component 911, a second height drive component 912, and a support 913; the fourth lateral movement drive component 911 and the second height drive component 912 are connected to each other to form a material unloading power source; the material unloading power source is connected to the support 913; the material unloading gripping cylinder 920 is connected to the support 913 to enable the material unloading gripping cylinder 920 to grip and assemble the lighting component along the 0Z axis and 0X axis, thereby completing the rapid material unloading operation.
[0047] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0048] Based on the disclosure and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments described above, and any obvious improvements, substitutions, or modifications made by those skilled in the art based on the present invention are within the scope of protection of the present invention. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.
Claims
1. An assembly device for automotive lighting components, characterized in that: It includes a frame and a first feeding device, a second feeding device, a gripping and transferring device, an assembly conveying device, and a laser marking device mounted on the frame; The first feeding device is used to feed other accessories for the lighting components; The second feeding device is used to feed the circuit board of the lighting component; the assembly conveying device includes a third transverse drive and an assembly base; the third transverse drive is driven to connect with the assembly base; the assembly base is provided with an assembly cavity; the gripping end of the gripping and transferring device is located between the feeding end of the first feeding device and the assembly cavity and / or between the second feeding device and the assembly cavity; the laser end of the laser marking device is located on the transverse conveying path of the third transverse drive and is located above the assembly base.
2. The assembly equipment for automotive lighting components according to claim 1, characterized in that: The first feeding device includes a first support, a vibrating feeding plate, and a material receiving component; the vibrating feeding plate and the material receiving component are both connected to the first support; the material receiving component has a receiving groove; and the feeding port of the vibrating feeding plate is connected to the receiving groove.
3. The assembly equipment for automotive lighting components according to claim 1, characterized in that: The second feeding device includes a second bracket, a lifting feeding mechanism, and a side limiting mechanism; the second bracket has a placement cavity; the placement cavity is used to place the circuit board of the lighting component; the lifting feeding mechanism is connected to the second bracket, and the lifting end of the lifting feeding mechanism extends along the height direction of the placement cavity and is disposed inside the placement cavity; the side limiting mechanism is connected to the second bracket and is connected to the side of the placement cavity in the circumferential direction.
4. The assembly equipment for automotive lighting components according to claim 3, characterized in that: The side limiting mechanism includes a second lateral movement drive and a side limiting plate; the second lateral movement drive is connected to the second bracket and is driven to the side limiting plate; the side limiting plate is disposed at the opening of the placement cavity; And / or, the lifting and feeding mechanism includes a lifting drive and a lifting plate; the lifting drive is connected to the second bracket and is driven to the lifting plate so that the lifting plate circulates along the height direction of the placement cavity.
5. The assembly equipment for automotive lighting components according to claim 1, characterized in that: The gripping and transferring device includes a spatial drive component, a first clamping component, a second clamping component, and a third clamping component; the mounting end of the spatial drive component is connected to the frame; the mounting ends of the first clamping component, the second clamping component, and the third clamping component are respectively connected to the movable end of the spatial drive component, so that the first clamping component, the second clamping component, and the third clamping component can move along the XYZ axis.
6. The assembly equipment for automotive lighting components according to claim 5, characterized in that: The first clamping component includes a first gripper cylinder and two expanding abutment blocks connected to the first gripper cylinder; and the outer surface of the expanding abutment blocks is used to abut against the accessories for clamping the lighting component; the first gripper cylinder is disposed on the space driving component; And / or, the second clamping component includes a second mounting plate and at least one pneumatic suction cup connected to the second mounting plate; the second mounting plate is disposed on the space drive member; And / or, the third clamping component includes a second clamping cylinder and two clamping blocks connected to the second clamping cylinder; a clamping cavity is provided between the clamping blocks; and the second clamping cylinder is disposed on the space driving member.
7. The assembly equipment for automotive lighting components according to claim 1, characterized in that: The assembly equipment for the automotive lighting components also includes a continuity testing device, which is disposed between the third lateral drive component and the gripping and transferring device; and the continuity testing device includes a measuring mounting base and a measuring component; the measuring mounting base is disposed on the frame and has a measuring cavity therein; the measuring component is disposed on the frame and extends into the measuring cavity. And / or, the assembly equipment for the automotive lighting components further includes a view acquisition device; the mounting end of the view acquisition device is connected to the frame and is positioned above the lateral transport path of the third lateral drive component.
8. The assembly equipment for automotive lighting components according to claim 7, characterized in that: The view acquisition device includes a fifth lateral movement drive and a CCD acquisition camera; the fifth lateral movement drive is connected to the frame and is driven by the CCD acquisition camera; and the acquisition end of the CCD acquisition camera is located to the side of the transport path of the third lateral movement drive.
9. The assembly equipment for automotive lighting components according to claim 1, characterized in that: The laser marking device includes a laser head and a third height drive component and a second illumination lamp; the third height drive component is connected to the frame and is driven by the laser head.
10. The assembly equipment for automotive lighting components according to claim 1, characterized in that: The assembly equipment for automotive lighting components also includes a gripping and unloading device; the gripping and unloading device includes a motion drive component and a unloading gripping cylinder; the motion drive component is connected to the frame; the movable end of the motion drive component is connected to the unloading gripping cylinder, so that the unloading gripping cylinder moves along the spatial direction to the outlet end of the transverse conveying path of the third transverse drive component.