Weaving equipment capable of intelligently adjusting breadth and processing technology of weaving equipment
By introducing a leveling shaft and conveyor belt into the weaving equipment, the problems of fabric wrinkling and folding during the weaving and winding process are solved, realizing automatic flattening and smooth winding of the fabric, thus improving the quality of weaving.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- WANGJIANG TEXTILE TECHNOLOGY (ANHUI) CO LTD
- Filing Date
- 2026-04-09
- Publication Date
- 2026-05-12
AI Technical Summary
Existing fabric winding equipment can tighten the fabric to prevent wrinkles when winding it up, but it cannot automatically smooth out existing wrinkles, resulting in folds and defects in the fabric during winding.
A weaving device with intelligent width adjustment is adopted. The device includes a finished fabric winding system. Through the coordinated rotation of the leveling shaft, the upper conveyor belt and the lower conveyor belt, and the meshing of bevel gears and gears, the fabric is automatically flattened and smoothed to ensure that no wrinkles occur during the winding process.
This effectively prevents wrinkles and folds in the fabric during the rolling process, ensuring a smooth rolling effect and improving the quality of the fabric.
Smart Images

Figure CN122013415A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fabric processing technology, specifically to a fabric weaving equipment with intelligent width adjustment and its processing technology. Background Technology
[0002] Weaving equipment is the core machine in the textile production weaving process. It is a specialized machine that processes loose warp and weft yarns into continuous fabric with a fixed width, density, and texture by interlacing warp and weft yarns or looping yarns. The mainstream types include air-jet looms, water-jet looms, rapier looms, and circular looms. The core of the equipment has weaving core mechanisms such as shedding, weft insertion, loop formation, weft beat-up, warp feeding, and preliminary take-up. It is the key equipment to realize the formation of fabric from yarn. Fabric winding equipment must be used in fabric production. The core reason is that the weaving process of fabric equipment is a continuous and uninterrupted assembly line operation. The winding equipment is an essential supporting unit to ensure continuous, stable and efficient weaving. Without the winding equipment, the finished continuous fabric will pile up, entangle and wrinkle next to the loom, which will directly lead to the interruption of weaving, or even damage the yarn and loom parts. At the same time, the forming quality of the fabric cannot be guaranteed. Rewinding equipment is not merely a storage tool, but rather a device that precisely links and coordinates with the weaving actions of the weaving equipment. It ensures the smooth operation of weaving production from four core dimensions: production continuity, fabric quality, equipment safety, and process coordination. The specific reasons are as follows: The weaving process of the weaving equipment requires extremely high tension stability of the fabric. The final step in weaving is the weft-beating mechanism of the loom, which tightly presses the weft yarns into the gaps between the warp yarns to form a fabric of fixed density. If the tension of the newly formed fabric is unstable at this stage, it will directly lead to uneven fabric density, width deviation, and edge roughness. Wrinkles and fabric misalignment (such as weft skew in woven fabrics and curled edges in knitted fabrics) result in defective products. However, existing fabric winding equipment typically uses a tensioning method between winding rollers to wind the fabric, preventing wrinkles during winding. While this method effectively tensions the fabric and reduces the probability of wrinkles, it cannot automatically smooth out wrinkles if they do appear, leading to folds in the fabric as it winds up on the rollers.
[0003] In summary, to solve the technical problems raised in this paper, this invention proposes a weaving equipment with intelligent width adjustment and its processing technology. Summary of the Invention
[0004] To address the issue mentioned above, existing fabric winding equipment typically uses tensioning rollers to tighten the fabric during winding, preventing wrinkles. While this achieves tension and reduces wrinkles, it fails to automatically smooth out wrinkles, leading to folds in the fabric during winding. This invention proposes a fabric winding device with intelligent width adjustment. This device includes a finished fabric winding system, comprising a machine body with a winding shaft at one end and a feed inlet at the upper end. Two guide rollers are installed in the feed inlet and driven by a motor at one end. The machine body also includes: The tension box is located at the end of the machine body away from the take-up shaft, and the tension box is tilted, with the horizontal height of the end of the tension box closer to the machine body being higher than that of the other end; the interior of the tension box is a cavity. The neutral plate is located inside the cavity of the tension box, and leveling shafts are evenly rotatably connected to both sides of the neutral plate. The end of the leveling shaft away from the neutral plate is rotatably connected to the inner wall of the tension box. The leveling shaft is driven by a drive motor located on the outside of the tension box. The leveling shaft is inclined, with the end of the leveling shaft on the neutral plate close to the machine body and the end close to the side wall of the tension box away from the machine body. The two leveling shafts rotate in opposite directions and both rotate towards the outside of the tension box. There are two support plates, one of which is located on the inner wall of the tension box near the machine body. The support plates are inclined, and the inclination angle of the support plates is the same as the inclination angle of the upper end of the tension box. Each support plate has a mounting plate on both sides, so that the support plate is located between the two mounting plates. Both mounting plates on the same support plate are equipped with drive shafts, and the two drive shafts on the same support plate are fitted with lower conveyor belts. Gear 1 is provided at the end of the drive shafts that are close to each other on the two support plates. A bevel gear is provided at the end of the leveling shaft that is close to the support plate. The bevel gear is located at the end of the drive shaft that is close to the center plate, and the bevel gear meshes with gear 1.
[0005] As a preferred embodiment of this application, a U-shaped plate is provided on the support plate, with both ends of the U-shaped plate fixed above mounting plates on the two support plates respectively, and a gap between the middle of the two sections of the U-shaped plate and the support plate; two upper conveyor belts are rotatably connected to the U-shaped plate, and each upper conveyor belt is located above the corresponding lower conveyor belt, with a gap between the upper and lower conveyor belts; the ends of the upper and lower conveyor belts away from the leveling shaft are meshed by gears, and the gear meshing point of the upper and lower conveyor belts is located at the end near the outside of the tensioning box, so that the middle of the U-shaped plate is not obstructed.
[0006] As a preferred embodiment of this application, a heating plate is provided on the end of the support plate away from the leveling shaft, and the width of the upper conveyor belt is greater than that of the lower conveyor belt; so that the heating plate is located below the upper conveyor belt, and the heating plate does not contact the lower heating plate.
[0007] As a preferred embodiment of this application, the thickness of the upper conveyor belt on the side directly above the heating plate is greater than that on the side above the lower conveyor belt, so that the upper conveyor belt is distributed in a stepped manner from the side closer to the leveling shaft to the side farther away from the leveling shaft.
[0008] As a preferred embodiment of this application, both the upper and lower conveyor belts have strip grooves on their outer sides; and the thicker side of the upper conveyor belt does not have a strip groove.
[0009] As a preferred embodiment of this application, cam columns are provided on the drive shafts of the two lower conveyor belts that are far apart from each other, and the two cam columns are arranged in the same direction; a groove is provided at the end of each support plate that is far away from the machine body, and an L-shaped plate is slidably connected inside the groove, and a rectangular frame is provided at the upper end of the L-shaped plate; a drive rod is provided at the end of the two L-shaped plates that are far apart from each other, and the drive rod contacts the cam column.
[0010] As a preferred embodiment of this application, the upper inner wall and the lower inner wall of the rectangular frame are both provided with serrated strips, and there is a gap between the serrated strips of the upper inner wall and the serrated strips of the lower inner wall, and the serrated strips are slidably connected to the upper inner wall and the lower inner wall of the rectangular frame by springs.
[0011] A fabric weaving process with intelligent width adjustment, applicable to the aforementioned fabric weaving equipment with intelligent width adjustment; the process includes the following steps; S1: First, the staff will check the weaving equipment and finished fabric winding system to confirm that the machine body, winding shaft, guide roller, tension box, leveling shaft, upper conveyor belt, lower conveyor belt, heating plate, cam column, L-shaped plate, rectangular frame and sawtooth strip components are firmly installed and undamaged; S2: Then, the worker passes the finished fabric to be wound up through the tension box through the top of the leveling shaft, and then passes the fabric through the rectangular frame, so that the fabric is between the upper and lower sawtooth strips of the rectangular frame, ensuring that the sawtooth strips are in close contact with the fabric surface under the action of the spring; then the fabric is passed through the gap between the upper and lower conveyor belts, and finally the fabric is fed into the feed port at the top of the machine body, placed between the two guide rollers, and the end is wound around the take-up shaft; S3: Following step S2, the staff starts the winding system. The motor at the end of the guide roller drives the guide roller to rotate, which works with the winding shaft to achieve uniform winding of the fabric. At the same time, the drive motor on the outside of the tension box is started, which drives the leveling shaft to rotate on the outside of the tension box to initially flatten the fabric. When the leveling shaft rotates, it drives the lower conveyor belt to rotate synchronously through the meshing of the bevel gear and gear one. The lower conveyor belt then drives the upper conveyor belt to rotate through the meshing of the gears. S4: When the fabric is wound to the preset length, the operator stops the machine, cuts the fabric, removes the wound roll from the winding shaft, marks it, and stores it. Then, the operator cleans the impurities in the upper and lower conveyor belt grooves and the lint in the rectangular frame, turns off all drive motors and heating plates, checks the status of each component, and resets the leveling shaft, upper conveyor belt, lower conveyor belt, and rectangular frame to their initial positions to complete the current weaving and winding process and prepare for the next batch of fabric winding.
[0012] The beneficial effects of this invention are as follows: The leveling shaft drives the lower conveyor belt to rotate towards both sides of the tension box via bevel gears. The lower conveyor belt, in turn, drives the upper conveyor belt to rotate towards both sides via gears. This allows the upper and lower conveyor belts to transport the fabric between them. The lower side of the upper conveyor belt and the upper side of the lower conveyor belt push the upper and lower sides of the fabric respectively, causing the fabric to unfold. If the fabric is wrinkled before entering the upper and lower conveyor belts, the upper and lower conveyor belts can smooth it out when the fabric enters between them. This prevents wrinkles from forming when the winding shaft winds up the fabric, thus ensuring a good winding effect. Attached Figure Description
[0013] Figure 1 This is a three-dimensional view of the organism in this invention; Figure 2 This is a three-dimensional view of the machine body after the fabric has been removed in this invention; Figure 3 This is a top view of the leveling axis in this invention; Figure 4 This is a half-sectional view of the body in this invention; Figure 5 This is a structural view of the upper and lower conveyor belts in this invention; Figure 6 This is a structural view of the support plate in this invention; Figure 7 This is a structural view of the mounting plate in this invention; Figure 8 This is a structural view of the heating plate in this invention; Figure 9 This is a structural view of the groove in this invention; Figure 10 This is a structural view of the rectangular frame in this invention.
[0014] In the diagram: 1. Machine body, 11. Rewinding shaft, 12. Feed inlet, 121. Guide roller, 13. Tensioning box, 131. Center plate, 132. Leveling shaft, 14. Support plate, 141. Mounting plate, 142. Drive shaft, 15. Lower conveyor belt, 151. Gear 1, 143. Bevel gear, 144. U-shaped plate, 16. Upper conveyor belt, 145. Heating plate, 161. Strip groove, 152. Cam column, 146. Slide groove, 147. L-shaped plate, 148. Rectangular frame, 149. Drive rod. Detailed Implementation
[0015] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0016] Example 1: like Figures 1 to 10 As shown; a weaving device with intelligent width adjustment, the weaving device includes a finished fabric winding system, the winding system includes a machine body 1, a winding shaft 11 is provided at one end of the machine body 1, and a feed inlet 12 is provided at the upper end of the machine body 1. Two guide rollers 121 are provided in the feed inlet 12, and the guide rollers 121 are driven by a motor provided at the end; the machine body 1 also includes: Tension box 13 is located at the end of the machine body 1 away from the take-up shaft 11, and tension box 13 is inclined, with the horizontal height of the end of tension box 13 closer to the machine body 1 being higher than that of the other end; the interior of tension box 13 is hollow. A neutral plate 131 is disposed inside the cavity of the tension box 13, and leveling shafts 132 are evenly rotatably connected to both sides of the neutral plate 131. The end of the leveling shaft 132 away from the neutral plate 131 is rotatably connected to the inner wall of the tension box 13. The leveling shaft 132 is driven by a drive motor disposed on the outside of the tension box 13. The leveling shaft 132 is inclined, and the end of the leveling shaft 132 on the neutral plate 131 is close to the machine body 1, while the end of the leveling shaft 132 close to the side wall of the tension box 13 is away from the machine body 1. The two leveling shafts 132 rotate in opposite directions and both rotate towards the outside of the tension box 13. There are two support plates 14, and the tension box 13 is located on the inner wall of one end of the machine body 1. The support plates 14 are inclined, and the inclination angle of the support plates 14 is the same as the inclination angle of the upper end of the tension box 13. Each support plate 14 has a mounting plate 141 on both sides, so that the support plate 14 is located between the two mounting plates 141. Both mounting plates 141 on the same support plate 14 are equipped with drive shafts 142, and the two drive shafts 142 on the same support plate 14 are fitted with lower conveyor belts 15. The ends of the drive shafts 142 that are close to each other on the two support plates 14 are equipped with gear 151. The end of the leveling shaft 132 that is close to the support plate 14 is equipped with a bevel gear 143. The bevel gear 143 is located at the end of the drive shaft 142 that is close to the center plate 131, and the bevel gear 143 meshes with gear 151.
[0017] A U-shaped plate 144 is provided on the support plate 14. The two ends of the U-shaped plate 144 are respectively fixed above the mounting plates 141 that are far apart on the two support plates 14, and there is a gap between the middle of the two sections of the U-shaped plate 144 and the support plate 14. Two upper conveyor belts 16 are rotatably connected to the U-shaped plate 144, and each upper conveyor belt 16 is located above the corresponding lower conveyor belt 15, and there is a gap between the upper conveyor belt 16 and the lower conveyor belt 15. The ends of the upper conveyor belt 16 and the lower conveyor belt 15 away from the leveling shaft 132 are meshed by gears, and the gear meshing point of the upper conveyor belt 16 and the lower conveyor belt 15 is located at the end near the outside of the tension box 13, so that the middle of the U-shaped plate 144 is not blocked.
[0018] The specific workflow is as follows: During use, the operator passes the fabric to be rolled through the tension box 13. Specifically, the fabric is first passed through the upper end of the leveling shaft 132, so that the lower side of the fabric contacts the leveling shaft 132. Then, the fabric is passed between the upper conveyor belt 16 and the lower conveyor belt 15. Two support plates 14 are set on the side of the tension box 13 near the machine body 1, and both support plates 14 are inclined. Mounting plates 141 are set on both sides of each support plate 14, and each mounting plate 141 is equipped with... A lower conveyor belt 15 is provided. U-shaped plates 144 are mounted on two mutually spaced mounting plates 141 on two support plates 14, with both ends of the U-shaped plates 144 fixed to the mounting plates 141. The two support plates 14 are located between the two ends of the U-shaped plates 144. Two upper conveyor belts 16 are mounted on the U-shaped plates 144, and the upper conveyor belts 16 are inclined. Each upper conveyor belt 16 is located above the lower conveyor belt 15, and there is a gap between the upper conveyor belts 16 and the lower conveyor belt 15. This allows for the feeding of fabric... During the placement process, the fabric is placed on the upper end of the leveling shaft 132, then passed between the upper conveyor belt 16 and the lower conveyor belt 15, and then fed into the feed inlet 12 at the upper end of the machine body 1, positioned between the two guide rollers 121 at the feed inlet 12. The fabric is then wound onto the take-up shaft 11. The operator then controls the take-up system, causing the motors at the ends of the guide rollers 121 to operate, driving the guide rollers 121 to take up the fabric. During this process, the tension box 13 side... The drive motor drives the leveling shaft 132 to rotate. The leveling shaft 132 is inclined and the two leveling shafts 132 are in a figure-eight shape, so that the end of the leveling shaft 132 located in the middle of the tension box 13 is close to the machine body 1. The rotation direction of the leveling shaft 132 is to rotate outward of the tension box 13. During the rotation of the leveling shaft 132, the leveling shaft 132 pushes the lower side of the fabric. When the fabric passes the leveling shaft 132, the fabric is guided by the rotation of the leveling shaft 132, so that the fabric unfolds outward of the tension box 13.During the process, a bevel gear 143 is installed at the end of the leveling shaft 132 near the machine body 1, with the bevel gear 143 located at one end of the leveling shaft 132 near the middle of the tension box 13. A gear 151 is installed on the drive shaft 142 of the two lower conveyor belts 15 that are close to each other, causing the bevel gear 143 to mesh with the gear 151. As the leveling shaft 132 rotates, it drives the bevel gear 143 to rotate, and the bevel gear 143 meshes with the gear 151, causing the bevel gear 143 to drive the gear 151 to rotate. Since the bevel gear 143 rotates outward from the tension box 13, when the bevel gear 143 and the driving gear 151 rotate, the driving gear 151 drives the lower conveyor belt 15 to rotate. The two lower conveyor belts 15 rotate in opposite directions, and the ends of the upper conveyor belt 16 and the lower conveyor belt 15 away from the leveling shaft 132 are engaged by gears. The gear engagement point between the upper conveyor belt 16 and the lower conveyor belt 15 is located near the outer side of the tension box 13, ensuring that the middle of the U-shaped plate 144 is not obstructed. When the winding shaft 11 winds up the fabric... At the same time, the fabric passes through the gap between the upper conveyor belt 16 and the lower conveyor belt 15. Simultaneously, as the leveling shaft 132 rotates, it guides the fabric to both sides, allowing the leveling shaft 132 to automatically flatten the fabric, thus preventing wrinkles during the winding process and avoiding defects. Furthermore, the leveling shaft 132, through the bevel gear 143, drives the lower conveyor belt 15 to rotate towards both sides of the tension box 13, and the lower conveyor belt 15, through gears, drives the upper conveyor belt 16 to rotate to both sides, thereby ensuring that the upper and lower conveyor belts 16... The upper conveyor belt 16 and the lower conveyor belt 15 convey the fabric between them, so that the lower side of the upper conveyor belt 16 and the upper side of the lower conveyor belt 15 push the upper and lower sides of the fabric respectively, causing the fabric to unfold. If the fabric is wrinkled before entering the upper conveyor belt 16 and the lower conveyor belt 15, the upper and lower conveyor belts 16 and 15 can smooth the fabric when it enters between them, thus preventing wrinkles from forming when the winding shaft 11 winds up the fabric; thereby ensuring a good winding effect.
[0019] Example 2: like Figures 2 to 10 As shown; a heating plate 145 is provided on the end of the support plate 14 away from the leveling shaft 132, and the width of the upper conveyor belt 16 is greater than that of the lower conveyor belt 15; so that the heating plate 145 is located below the upper conveyor belt 16, and the heating plate 145 does not contact the lower heating plate 145. The thickness of the upper conveyor belt 16 on the side directly above the heating plate 145 is greater than that on the side above the lower conveyor belt 15, so that the upper conveyor belt 16 is distributed in a stepped manner from the side closer to the leveling shaft 132 to the side farther away from the leveling shaft 132.
[0020] The specific workflow is as follows: During use, the operator passes the fabric to be rolled through the tension box 13 in the conventional manner of Example 1. First, the fabric is passed through the upper end of the leveling shaft 132, so that the lower side of the fabric contacts the leveling shaft 132. Then, the fabric is passed between the upper conveyor belt 16 and the lower conveyor belt 15, and then fed into the feed port 12 at the upper end of the machine body 1, placed between the two guide rollers 121. Finally, the fabric is wound around the take-up shaft 11. The operator controls the operation of the take-up system. The motor at the end of the guide roller 121 drives the guide roller 121 to rotate, and cooperates with the take-up shaft 11 to complete the take-up action of the fabric. The drive motor on the side of the tension box 13 drives the leveling shaft 132 to rotate. The leveling shaft 132 rotates outward of the tension box 13 to flatten and guide the fabric. At the same time, through the meshing of the bevel gear 143 and the gear 151, the lower conveyor belt 15 and the upper conveyor belt 16 rotate synchronously to transport and initially smooth the fabric. Based on Embodiment 1, a heating plate 145 is provided at the end of the support plate 14 away from the leveling shaft 132. The heating plate 145 is located below the upper conveyor belt 16 and does not contact the lower conveyor belt 15 to avoid damage caused by friction between the heating plate 145 and the conveyor belt. At the same time, the width of the upper conveyor belt 16 is set to be greater than that of the lower conveyor belt 15 to ensure that the heating plate 145 can fully cover the fabric area below the upper conveyor belt 16, achieving full heating of the fabric. In addition, the upper conveyor belt 16 is located directly opposite the heating plate 145. The upper side of the upper conveyor belt 16 is thicker than the side above the lower conveyor belt 15, resulting in a stepped distribution of the upper conveyor belt 16 from the side closer to the leveling shaft 132 to the side farther away from the leveling shaft 132. This stepped structure design ensures that when the fabric passes between the upper and lower conveyor belts 15, the end of the upper conveyor belt 16 farther from the leveling shaft 132 is thicker, causing the thicker upper conveyor belt 16 to compress the fabric. The compressed fabric then adheres tightly to the heating plate 145 on the support plate 14, thus... During the fabric winding process, after the fabric is initially flattened by the leveling shaft 132 and smoothed by the upper conveyor belt 16 and lower conveyor belt 15, if slight wrinkles remain, the fabric will continue to be conveyed between the upper and lower conveyor plates above the heating plate 145. At this time, the heating plate 145 is activated, heating and softening the fabric, reducing its toughness and facilitating the smoothing of wrinkles. Simultaneously, the stepped design of the upper conveyor belt 16 provides greater contact with the fabric on its thicker side. The pressure, combined with the rotational conveying of the upper conveyor belt 16 and the lower conveyor belt 15 to both sides of the tension box 13, smooths out the heated and softened wrinkled fabric, preventing wrinkles from remaining. The upper conveyor belt 16 is wider than the lower conveyor belt 15, ensuring that the wrinkles at the edges of the fabric can also be covered by the heating plate 145 and smoothed by the conveyor belt. Furthermore, the heating plate 145 does not come into contact with the lower conveyor belt 15, allowing the heat from the heating plate 145 to be directly transferred to the fabric, while also preventing the aging and damage to the lower conveyor belt 15 caused by the high temperature of the heating plate 145.
[0021] Example 3: like Figures 2 to 10 As shown; both the upper conveyor belt 16 and the lower conveyor belt 15 have strip grooves 161 on their outer sides; and the side of the upper conveyor belt 16 with a thicker thickness does not have a strip groove 161. Cam columns 152 are provided on the drive shafts 142 of the two lower conveyor belts 15 that are far apart from each other, and the two cam columns 152 are arranged in the same direction; a slide groove 146 is provided at the end of each support plate 14 that is far away from the machine body 1, and an L-shaped plate 147 is slidably connected inside the slide groove 146. A rectangular frame 148 is provided at the upper end of the L-shaped plate 147; a drive rod 149 is provided at the end of the two L-shaped plates 147 that are far apart from each other, and the drive rod 149 contacts the cam column 152. The upper and lower inner walls of the rectangular frame 148 are provided with serrated strips, and there is a gap between the serrated strips of the upper inner wall and the serrated strips of the lower inner wall. The serrated strips are slidably connected to the upper and lower inner walls of the rectangular frame 148 by springs.
[0022] The specific workflow is as follows: Based on Embodiment 1, strip grooves 161 are provided on the outer sides of both the upper conveyor belt 16 and the lower conveyor belt 15 to increase the friction between the conveyor belt and the fabric, preventing slippage of the fabric during conveying and smoothing, and ensuring that the pushing and smoothing action of the conveyor belt on the fabric can be effectively transmitted. Meanwhile, the thicker side of the upper conveyor belt 16 does not have strip grooves 161 to avoid the strip grooves 161 affecting the contact pressure and smoothing effect in that area. This ensures that when the upper conveyor belt 16 and the lower conveyor belt 15 flatten the fabric, strip grooves are provided on the surfaces of both the upper conveyor belt 16 and the lower conveyor belt 15. The groove 161 allows the edges of the strip groove 161 to increase the friction between the upper conveyor belt 16 and the lower conveyor belt 15 and the fabric when the fabric is flattened by the upper conveyor belt 16 and the lower conveyor belt 15, resulting in a better flattening effect of the upper conveyor belt 16 and the lower conveyor belt 15 on the fabric. When the upper conveyor belt 16 and the lower conveyor belt 15 flatten the fabric, the strip groove 161 on the surface of the upper conveyor belt 16 and the lower conveyor belt 15 can scrape and clean the residual impurities and lint on the surface of the fabric, and the cleaned dust and lint will accumulate inside the strip groove 161, thus playing a role in cleaning the fabric. Furthermore, cam columns 152 are provided on the drive shafts 142 of the two lower conveyor belts 15 that are far apart from each other, and the two cam columns 152 are arranged in the same direction; a slide groove 146 is opened at the end of each support plate 14 away from the machine body 1, and an L-shaped plate 147 is slidably connected inside the slide groove 146. The L-shaped plate 147 can slide horizontally along the slide groove 146. A rectangular frame 148 is provided at the upper end of the L-shaped plate 147. When the fabric is placed, the fabric passes through the rectangular frame 148, and a serrated strip is provided inside the rectangular frame 148. The strips are slidably connected to the upper and lower inner walls of the rectangular frame 148 via springs; this allows the upper and lower serrated strips to compress the fabric as it passes through the rectangular frame 148; and drive rods 149 are provided at the ends of the two L-shaped plates 147 that are far apart from each other. The drive rods 149 contact the cam column 152, so that when the lower conveyor belt 15 rotates, the drive shafts 142 of the two lower conveyor belts 15 that are far apart from each other drive the cam column 152 to rotate. When the cam column 152 rotates, it can drive the drive rod 149 to move horizontally back and forth, so that the drive rod 149 drives... The L-shaped plate 147 moves synchronously; the L-shaped plate 147 slides horizontally back and forth inside the chute 146, causing the rectangular frame 148 to slide horizontally back and forth. This allows the upper and lower inner walls of the rectangular frame 148, equipped with serrated strips, to reciprocate against the fabric surface during fabric winding. The serrated strips scrape and clean lint and dust from the fabric, while also preventing lint and dust from entering the lower conveyor belt 15. Between the upper conveyor belt 16 and the heating plate 145, the flattening effect of the fabric is avoided. There is a gap between the serrated strips on the upper inner wall and the serrated strips on the lower inner wall, which is adapted to the thickness of the fabric. The serrated strips are slidably connected to the upper and lower inner walls of the rectangular frame 148 by springs, so that the serrated strips have a certain elastic buffering capacity. When different thicknesses of fabric are used, the rectangular strips are squeezed and can shrink between the upper and lower inner walls, so that the gap between the two serrated strips can be adapted to different thicknesses of fabric.
[0023] Example 4: like Figures 1 to 10 As shown; a weaving process with intelligent width adjustment, applicable to the aforementioned weaving equipment with intelligent width adjustment; the process includes the following steps: S1: First, the staff will check the weaving equipment and the finished fabric winding system to confirm that the machine body 1, winding shaft 11, guide roller 121, tension box 13, leveling shaft 132, upper conveyor belt 16, lower conveyor belt 15, heating plate 145, cam column 152, L-shaped plate 147, rectangular frame 148 and sawtooth components are firmly installed and undamaged; S2: Then, the worker passes the finished fabric to be wound up from the tension box 13 through the upper end of the leveling shaft 132 inside the tension box 13. Then, the fabric is passed through the rectangular frame 148 so that the fabric is located between the upper and lower serrated strips of the rectangular frame 148, ensuring that the serrated strips are in close contact with the fabric surface under the action of the spring. The fabric is then passed through the gap between the upper conveyor belt 16 and the lower conveyor belt 15. Finally, the fabric is fed into the feed port 12 at the upper end of the machine body 1 and placed between the two guide rollers 121. The end is wound around the take-up shaft 11.
[0024] S3: Following step S2, the operator starts the winding system. The motor at the end of the guide roller 121 drives the guide roller 121 to rotate, which works with the winding shaft 11 to achieve uniform winding of the fabric. At the same time, the drive motor on the outside of the tension box 13 is started, which drives the leveling shaft 132 to rotate outward of the tension box 13 to initially flatten the fabric. When the leveling shaft 132 rotates, it drives the lower conveyor belt 15 to rotate synchronously through the meshing of the bevel gear 143 and the gear 151. The lower conveyor belt 15 then drives the upper conveyor belt 16 to rotate through the gear meshing.
[0025] S4: When the fabric is wound to the preset length, the operator stops the machine, cuts the fabric, removes the wound roll from the winding shaft 11, marks and stores it; then cleans the impurities in the groove 161 of the upper and lower conveyor belts 15 and the lint in the rectangular frame 148, turns off all drive motors and heating plates 145, checks the status of each component, and resets the leveling shaft 132, upper and lower conveyor belts 15, rectangular frame 148, etc. to their initial positions, completing this weaving and winding process and preparing for the next batch of fabric winding.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A weaving device with intelligent width adjustment, the weaving device comprising a finished fabric winding system, the winding system comprising a machine body (1), a winding shaft (11) provided at one end of the machine body (1), a feed inlet (12) provided at the upper end of the machine body (1), two guide rollers (121) provided in the feed inlet (12), the guide rollers (121) being driven by a motor provided at the end; characterized in that, The body (1) also includes: The tension box (13) is located at one end of the machine body (1) away from the take-up shaft (11), and the tension box (13) is inclined, with the horizontal height of the end of the tension box (13) closer to the machine body (1) being higher than that of the other end; the interior of the tension box (13) is hollow. A neutral plate (131) is set inside the cavity of the tension box (13), and leveling shafts (132) are evenly rotatably connected to both sides of the neutral plate (131). The end of the leveling shaft (132) away from the neutral plate (131) is rotatably connected to the inner wall of the tension box (13). The leveling shaft (132) is driven by a drive motor set outside the tension box (13). The leveling shaft (132) is set at an angle, and the end of the leveling shaft (132) on the neutral plate (131) is close to the machine body (1), and the end of the leveling shaft (132) close to the side wall of the tension box (13) is away from the machine body (1). The two leveling shafts (132) rotate in opposite directions and both rotate towards the outside of the tension box (13). There are two support plates (14), and the tension box (13) is located on the inner wall of one end of the machine body (1). The support plates (14) are inclined, and the inclination angle of the support plates (14) is the same as the inclination angle of the upper end of the tension box (13). Each support plate (14) has a mounting plate (141) on both sides, so that the support plate (14) is located between two mounting plates (141). Both mounting plates (141) on the same support plate (14) are equipped with drive shafts (14). 2) A lower conveyor belt (15) is fitted on two drive shafts (142) on the same support plate (14); a gear (151) is provided at the end of the drive shaft (142) that is close to each other on the two support plates (14), and a bevel gear (143) is provided at the end of the leveling shaft (132) that is close to the support plate (14). The bevel gear (143) is located at the end of the drive shaft (142) that is close to the center plate (131), and the bevel gear (143) meshes with the gear (151).
2. The weaving equipment with intelligent width adjustment as claimed in claim 1, characterized in that: A U-shaped plate (144) is provided on the support plate (14). The two ends of the U-shaped plate (144) are respectively fixed above the mounting plates (141) on the two support plates (14) that are far apart from each other. There is a gap between the middle of the two sections of the U-shaped plate (144) and the support plate (14). Two upper conveyor belts (16) are rotatably connected to the U-shaped plate (144). Each upper conveyor belt (16) is located above the corresponding lower conveyor belt (15). There is a gap between the upper conveyor belt (16) and the lower conveyor belt (15). The ends of the upper conveyor belt (16) and the lower conveyor belt (15) away from the leveling shaft (132) are meshed by gears. The gear meshing point of the upper conveyor belt (16) and the lower conveyor belt (15) is located at the end near the outside of the tension box (13), so that the middle of the U-shaped plate (144) is not blocked.
3. A weaving device with intelligent width adjustment as claimed in claim 2, characterized in that: A heating plate (145) is provided on the end of the support plate (14) away from the leveling shaft (132), and the width of the upper conveyor belt (16) is greater than that of the lower conveyor belt (15); so that the heating plate (145) is located below the upper conveyor belt (16), and the heating plate (145) does not contact the lower heating plate (145).
4. A weaving device with intelligent width adjustment as described in claim 3, characterized in that: The thickness of the upper conveyor belt (16) on the side directly above the heating plate (145) is greater than that on the side above the lower conveyor belt (15); thus the upper conveyor belt (16) is distributed in a stepped manner from the side closer to the leveling shaft (132) to the side farther away from the leveling shaft (132).
5. A weaving device with intelligent width adjustment as claimed in claim 4, characterized in that: The outer sides of both the upper conveyor belt (16) and the lower conveyor belt (15) are provided with strip grooves (161); and the thicker side of the upper conveyor belt (16) is not provided with strip grooves (161).
6. A weaving device with intelligent width adjustment as claimed in claim 5, characterized in that: Cam columns (152) are provided on the drive shafts (142) of the two lower conveyor belts (15) that are far apart from each other, and the two cam columns (152) are arranged in the same direction; a slide groove (146) is provided at the end of each support plate (14) that is far away from the machine body (1), and an L-shaped plate (147) is slidably connected inside the slide groove (146), and a rectangular frame (148) is provided at the upper end of the L-shaped plate (147); a drive rod (149) is provided at the end of the two L-shaped plates (147) that are far apart from each other, and the drive rod (149) contacts the cam column (152).
7. A weaving device with intelligent width adjustment as described in claim 5, characterized in that: The upper and lower inner walls of the rectangular frame (148) are provided with serrated strips, and there is a gap between the serrated strips of the upper inner wall and the serrated strips of the lower inner wall. The serrated strips are slidably connected to the upper and lower inner walls of the rectangular frame (148) by springs.
8. A weaving process with intelligent width adjustment, applicable to the weaving equipment with intelligent width adjustment as described in any one of claims 1-7; characterized in that: The process includes the following steps; S1: First, the staff will check the weaving equipment and finished fabric winding system to confirm that the machine body (1), winding shaft (11), guide roller (121), tension box (13), leveling shaft (132), upper conveyor belt (16), lower conveyor belt (15), heating plate (145), cam column (152), L-shaped plate (147), rectangular frame (148) and sawtooth components are firmly installed and undamaged; S2: Then the staff will pass the finished fabric to be rolled up by the weaving equipment through the top end of the leveling shaft (132) in the tension box (13), and then pass the fabric through the rectangular frame (148) so that the fabric is located between the upper and lower sawtooth strips of the rectangular frame (148) to ensure that the sawtooth strips are in close contact with the fabric surface under the action of the spring; then pass the fabric through the gap between the upper conveyor belt (16) and the lower conveyor belt (15), and finally feed the fabric into the feed port (12) at the top of the machine body (1), place it between the two guide rollers (121), and wrap the end around the take-up shaft (11); S3: Following step S2, the staff starts the winding system. The motor at the end of the guide roller (121) drives the guide roller (121) to rotate, and works with the winding shaft (11) to achieve uniform winding of the fabric. At the same time, the drive motor on the outside of the tension box (13) is started, driving the leveling shaft (132) to rotate outward of the tension box (13) to initially flatten the fabric. When the leveling shaft (132) rotates, it drives the lower conveyor belt (15) to rotate synchronously through the meshing of the bevel gear (143) and the gear (151). The lower conveyor belt (15) then drives the upper conveyor belt (16) to rotate through the meshing of the gear. S4: When the fabric is wound to the preset length, the operator stops the machine, cuts the fabric, removes the wound fabric roll from the winding shaft (11), marks and stores it; then cleans the impurities in the groove (161) of the upper and lower conveyor belts (15) and the lint in the rectangular frame (148), turns off all drive motors and heating plates (145), checks the status of each component, and resets the leveling shaft (132), upper conveyor belt (16), lower conveyor belt (15) and rectangular frame (148) to their initial positions to complete this weaving and winding process and prepare for the next batch of fabric winding operation.