Full-fabricated concrete connecting structure based on standardized components
By using a fully prefabricated concrete connection structure based on standardized components and employing a dry connection method with prefabricated parts and locking bolts, the quality control problem of connection nodes in prefabricated buildings is solved, the strength and stability of the nodes are achieved, the influence of the construction environment is avoided, and the standardization and steel reinforcement stress requirements of prefabricated buildings are met.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CSCEC INT URBAN CONSTR CO LTD
- Filing Date
- 2025-12-31
- Publication Date
- 2026-05-12
AI Technical Summary
Existing prefabricated buildings have quality control issues at connection nodes, especially in wet connection nodes. The dense reinforcement, small space, and thin concrete volume make the nodes weak, and dry connection fails to achieve the same stress effect as cast-in-place concrete structures.
The fully assembled concrete connection structure based on standardized components is adopted. The prefabrication of components such as precast columns, precast shear walls, precast beams and precast slabs is carried out as a whole, and precast parts such as locking sleeves and locking bolts are used for connection to achieve dry connection nodes, ensuring that the node strength and the stress of the steel reinforcement are the same as those of cast-in-place structures.
It achieves standardized vibration and curing during the prefabrication process, avoids the influence of the construction site and climate environment, ensures the strength and stability of the connection nodes, avoids problems such as drying shrinkage and cracks, and meets the design principle of "strong nodes and weak components".
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Figure CN122013883A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of prefabricated building technology, and in particular to a fully prefabricated concrete connection structure based on standardized components. Background Technology
[0002] Many existing prefabricated buildings neglect the coordination between different architectural disciplines and the characteristics of architectural art, generally overemphasizing the main structure and mainly adopting a boxy shape. Existing prefabricated concrete building structures lack modular standardized designs, and the diverse forms of prefabricated components make mass production difficult.
[0003] In terms of wet-process connection joints, due to factors such as dense reinforcement, small space, small and thin concrete volume, and difficulty in interface treatment, it is difficult to guarantee the quality of concrete in human processes such as vibration and curing. Theoretically strong joints will become weak joints in practice. In addition, the influence of construction climate environment may lead to problems such as drying shrinkage and cracks, which may make the quality even more uncontrollable. In terms of dry-process connection joints, most of them fail to achieve the same effect as the reinforcement stress of cast-in-place concrete structures. Summary of the Invention
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a fully prefabricated concrete connection structure based on standardized components, which prefabricates the connection nodes between columns and beams, columns and walls, etc., and achieves connection and fixation through a dry connection node method.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this application provides a fully prefabricated concrete connection structure based on standardized components, including precast columns, precast shear walls, precast beams, precast slabs, and precast lightweight walls. The precast columns, precast beams, and precast slabs are interconnected to form a frame, and precast shear walls and precast lightweight walls are connected to the vertical side of the frame. When any two of the precast columns, precast shear walls, precast beams, precast slabs, and precast lightweight walls are connected, there are multiple connection points, and a precast component is provided at each connection point. The precast component includes a first precast part, a second precast part, and a locking screw. The first precast part or the second precast part is precast at each connection point of the precast columns, precast shear walls, precast beams, precast slabs, and precast lightweight walls, and the first precast part and the second precast part are connected at each connection point by the locking screw.
[0008] Preferably, the first precast component includes a locking sleeve and a first reinforcing bar, the inner side of which is threaded; the locking sleeve and the first reinforcing bar are simultaneously precast on the inner side of the precast column, precast shear wall, precast beam, precast slab, or precast lightweight wall; one end of the locking sleeve is close to the connection position and forms a first mounting hole with the side of the connection position; the threaded end of the locking screw passes through the first mounting hole and is threadedly connected to the locking sleeve; one end of the first reinforcing bar has a first threaded segment, the other end of the locking sleeve is threadedly connected to the first threaded segment, and a section of the first reinforcing bar away from the first threaded segment is embedded and penetrates the inner side of the precast column, precast shear wall, precast beam, precast slab, or precast lightweight wall; a limiting hole is provided on the outer circumference of the locking sleeve, the limiting hole not communicating with the inside of the locking sleeve.
[0009] Preferably, the second prefabricated component includes a first connecting box, a reinforcing sleeve, a connecting bolt, and a second reinforcing bar; one end of the first connecting box is close to the connection position and forms a second mounting hole with the side of the connection position; the nut end of the locking screw is located inside the first connecting box, and the threaded end of the locking screw passes through the second mounting hole; a first communicating hole is provided at the end of the first connecting box away from the second mounting hole, one end of the connecting bolt is located inside the first connecting box, and the other end extends out from the first communicating hole and is threadedly connected to the reinforcing sleeve.
[0010] One end of the second reinforcing bar has a second threaded section, and is threadedly connected to the reinforcing sleeve through the second threaded section; the bar segment of the second reinforcing bar away from the second threaded section is embedded and passes through the inner side of the precast column, precast shear wall, precast beam, precast slab or precast lightweight wall; the first connecting box has a first assembly port, one end of the first assembly port is connected to the inside of the first connecting box, and the other end is connected to the outer side of the precast column, precast shear wall, precast beam, precast slab or precast lightweight wall; a first high-strength non-shrinkage fast-hardening sealing putty block is provided at the first assembly port.
[0011] Preferably, the outer side of the reinforcing sleeve is integrally formed with a reinforcing ridge, and both ends of the reinforcing ridge are located in the middle section of the outer side of the reinforcing sleeve.
[0012] Preferably, the second precast component includes a second connecting box, a third reinforcing bar, and a locking nut; one end of the second connecting box is close to the connection position and forms a third mounting hole with the side where the connection position is located; the nut end of the locking screw is located inside the second connecting box, and the threaded end of the locking screw passes through the third mounting hole; a second connecting hole is provided at the end of the second connecting box away from the third mounting hole;
[0013] One end of the third reinforcing bar has a third threaded section. The end of the third reinforcing bar near the third threaded section passes through the second connecting hole and is located inside the second connecting box. The locking nut is threaded to the third threaded section from the inside of the second connecting box. The bar segment of the third reinforcing bar away from the third threaded section is embedded and passes through the inside of the precast column, precast shear wall, precast beam, precast slab, or precast lightweight wall. The second connecting box has a second assembly port. One end of the second assembly port is connected to the inside of the second connecting box, and the other end is connected to the outside of the precast column, precast shear wall, precast beam, precast slab, or precast lightweight wall. A second high-strength, non-shrinkage, fast-hardening sealing mortar block is provided at the second assembly port.
[0014] Preferably, the third threaded segment is threadedly connected to the second communicating hole, or the third threaded segment passes through the second communicating hole and is threadedly connected to a locking nut inside the second connecting box.
[0015] Preferably, the locking screw includes a nut end, a threaded end, and a support rod section; the support rod section is located between the nut end and the threaded end, and the diameter of the support rod section is larger than the diameter of the threaded end; a support sleeve section is formed at one end of the locking sleeve near the first mounting hole; during installation, the support rod section is inserted into the support sleeve section.
[0016] Preferably, a first connector and a second connector are respectively provided on both sides of the connection position, and an interface agent layer and a high-strength non-shrink grout layer are coated on the side of the first connector and the second connector that are close to each other.
[0017] Preferably, the first connector has a long groove along its length on one side near the connection position, and the second connector has a protruding ridge on one side near the connection position. The protruding ridge is fitted into the long groove, and the prefabricated component is provided on both sides of the long groove and the protruding ridge.
[0018] Preferably, the precast columns, precast shear walls, precast beams, and precast lightweight walls are all provided with supporting ribs on the side near the connection position.
[0019] (III) Beneficial Effects
[0020] This invention provides a fully prefabricated concrete connection structure based on standardized components. The main structure is formed by precast columns, precast shear walls, precast beams, precast slabs, and precast lightweight walls. Precast components are placed at the connection points where any two components connect, and the connection is achieved through these precast components. When precast columns, shear walls, beams, slabs, and lightweight walls are precast, first and / or second precast components are simultaneously precast on their inner sides. During installation, locking bolts are used to connect and fix the first and second precast components. This application precasts the connection nodes between columns and beams, columns and walls, etc., as a whole. Standardized vibration and curing operations are achieved throughout the precast process. This precast operation is not limited by the construction site or climate, and achieves dry connection and fixation, meeting the design principle of "strong nodes, weak components" and the requirement that nodes are equivalent to cast-in-place structures, thus avoiding problems such as drying shrinkage and cracks.
[0021] Finally, this application utilizes prefabricated columns, prefabricated shear walls, prefabricated beams, prefabricated slabs, prefabricated lightweight walls, and prefabricated components to standardize all structural components during construction, facilitating prefabrication and on-site construction. The connections between prefabricated columns, prefabricated shear walls, prefabricated beams, prefabricated slabs, and prefabricated lightweight walls are achieved through prefabricated components, realizing a dry connection of the reinforcing steel between two main structures. This is equivalent to the reinforcing steel load-bearing effect of cast-in-place structures, allowing this connection structure to be adapted to different structural systems. Attached Figure Description
[0022] Figure 1 This is an overall schematic diagram of a fully assembled concrete connection structure based on standardized components according to the present invention.
[0023] Figure 2 This is a schematic diagram highlighting the connection between the first preform and the second preform in the first embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram showing the second assembly port in the first embodiment of the present invention;
[0025] Figure 4 This is a schematic diagram of the first high-strength, non-shrink, fast-hardening sealing putty block in the first embodiment of the present invention;
[0026] Figure 5 This is a schematic diagram showing the second preform in a second embodiment of the present invention;
[0027] Figure 6 This is a schematic diagram highlighting the locking screw of the present invention;
[0028] Figure 7 This is a schematic diagram illustrating the fit between the elongated groove and the convex ridge in this invention;
[0029] Figure 8This is a schematic diagram illustrating the supporting ridges on the precast shear wall, as presented in this invention.
[0030] Figure 9 This is a schematic diagram illustrating the supporting ridges on the precast column of the present invention.
[0031] Marked in the attached diagram:
[0032] 100. Precast column; 110. Support ridge; 200. Precast shear wall; 300. Precast beam; 400. Precast slab; 500. Precast lightweight wall; 600. First precast component; 610. Locking sleeve; 611. First mounting hole; 612. Limiting hole; 613. Supporting tube section; 620. First reinforcing bar; 700. Second precast component; 710. First connecting box; 711. Second mounting hole; 712. First connecting hole; 713. First assembly port; 720. Reinforcing sleeve; 721. Reinforcing ridge; 730. Connecting bolt; 740. Second steel bar 750. First high-strength, non-shrink, fast-hardening sealing mortar block; 760. Second connecting box; 761. Third mounting hole; 762. Second assembly port; 763. Second connecting hole; 770. Third reinforcing bar; 780. Locking nut; 790. Second high-strength, non-shrink, fast-hardening sealing mortar block; 800. Locking screw; 810. Nut end; 820. Threaded end; 830. Support rod segment; 900a. First connector; 900b. Second connector; 910. Interface agent layer; 920. High-strength, non-shrink grout layer; 930. Long groove; 940. Raised ridge. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] First Embodiment
[0035] This invention provides a fully prefabricated concrete connection structure based on standardized components, see [link to relevant documentation]. Figures 1 to 4 It includes precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400, and precast lightweight walls 500; the precast columns 100, precast beams 300, and precast slabs 400 are interconnected to form a frame, and the precast shear walls 200 and precast lightweight walls 500 are connected to the vertical side of the frame; during construction, the precast columns 100 are set vertically, the precast beams 300 and precast slabs 400 are set horizontally, and the precast shear walls 200 and precast lightweight walls 500 are set vertically, forming a prefabricated building after enclosure.
[0036] During construction, there are multiple connection points when any two of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400 and precast lightweight wall 500 are connected. At each connection point, a precast component is set, that is, the connection and fixation are achieved through multiple precast components. It should be explained that "any two" here refers to the connection of two identical precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400, and precast lightweight walls 500, for example, the connection between precast columns 100 and precast columns 100, or the connection between precast shear walls 200 and precast shear walls 200. Similarly, "any two" here also includes the connection of two different precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400, and precast lightweight walls 500, for example, the connection between precast columns 100 and precast beams 300, or the connection between precast beams 300 and precast slabs 400, in which case precast components will be set at the connection points.
[0037] Specifically, the prefabricated components include a first prefabricated component 600, a second prefabricated component 700, and a locking screw 800.
[0038] At the connection points of the precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400, and precast lightweight walls 500, first precast components 600 or second precast components 700 are precast, and at each connection point, the first precast component 600 and the second precast component 700 are connected by locking screws 800. For example, in the connection between the precast beam 300 and the precast shear wall 200, the first precast component 600 is provided on the side of the precast beam 300 near the precast shear wall 200, and the second precast component 700 is provided on the side of the precast shear wall 200 near the precast beam 300. During installation, the first precast component 600 and the second precast component 700 are connected and fixed by locking screws 800. Similarly, the second precast component 700 can be provided on the precast beam 300, and the first precast component 600 can be provided on the precast shear wall 200; the method is not limited thereto.
[0039] The first precast component 600 includes a locking sleeve 610 and a first reinforcing bar 620. The locking sleeve 610 has an internal thread on its inner side, and both ends of the locking sleeve 610 are through.
[0040] The locking sleeve 610 and the first reinforcing bar 620 are prefabricated on the inner side of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400 or precast lightweight wall 500. One end of the locking sleeve 610 is close to the connection position and forms a first mounting hole 611 with the side where the connection position is located. The threaded end 820 of the locking screw 800 passes through the first mounting hole 611 and is threadedly connected to the locking sleeve 610.
[0041] One end of the first reinforcing bar 620 forms a first threaded section, and the other end is threadedly connected to the first threaded section. The first reinforcing bar 620 is embedded in the section away from the first threaded section and passes through the inner side of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400, or precast lightweight wall 500. It can be understood that when the first precast component 600 is embedded in the precast column 100, that is, the locking sleeve 610 is located in the precast column 100, the first reinforcing bar 620 is also embedded inside the precast column 100.
[0042] When the locking sleeve 610 is embedded in the precast column 100, precast shear wall 200, precast beam 300, precast slab 400, or precast lightweight wall 500, a limiting hole 612 is provided on the outer circumference of the locking sleeve 610 to further enhance the connection strength. The limiting hole 612 is not connected to the inside of the locking sleeve 610. After prefabrication, the limiting hole 612 is squeezed by the outer concrete, thus creating a limiting effect on the locking sleeve 610. After construction, the connection between the locking sleeve 610 and the concrete is tighter. At the same time, the connection between any two building materials is more stable after the precast components are assembled.
[0043] In one embodiment, the second precast component 700 includes a first connecting box 710, a reinforcing sleeve 720, a connecting bolt 730, and a second reinforcing bar 740.
[0044] Specifically, one end of the first connecting box 710 is close to the connecting position, and a second mounting hole 711 is formed on the side where the connecting position is located; the nut end 810 of the locking screw 800 is located inside the first connecting box 710, and the threaded end 820 of the locking screw 800 passes through the second mounting hole 711.
[0045] The first connecting box 710 has a first connecting hole 712 at one end away from the second mounting hole 711. One end of the connecting bolt 730 is located inside the first connecting box 710, and the other end extends out from the first connecting hole 712 and is threadedly connected to the reinforcing sleeve 720.
[0046] One end of the second reinforcing bar 740 has a second threaded section, and is threadedly connected to the reinforcing sleeve 720 through the second threaded section; the bar segment of the second reinforcing bar 740 away from the second threaded section is embedded and passes through the inner side of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400 or precast lightweight wall 500.
[0047] Understandably, during prefabrication, the second precast component 700 is first assembled, and then it is embedded as a whole into the inner side of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400, or precast lightweight wall 500. The connecting bolt 730 has a bolt cap at one end inside the first connecting box 710, which acts as a limit to prevent it from falling out of the first connecting hole 712. The second reinforcing bar 740, at one end outside the reinforcing sleeve 720, is also connected and fixed to the concrete, serving the purpose of fixation and increasing shear force.
[0048] The first connecting box 710 has a first assembly port 713. One end of the first assembly port 713 is connected to the interior of the first connecting box 710, and the other end is connected to the outside of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400, or precast lightweight wall 500. For example, when the first connecting box 710 is installed inside the precast column 100, the first assembly port 713 will penetrate one side or one end of the precast column 100. The first assembly port 713 is connected to the outside of the precast column 100, so that during construction, the locking screw 800 can be operated from the outside for connection and fixation. Understandably, in order to facilitate construction and operation, the length of the locking screw 800 and the size of the first assembly port 713 should meet the following conditions: the locking screw 800 can enter the first connecting box 710 through the first assembly port 713, and when locking, the locking screw 800 can pass through the second mounting hole 711 and the first mounting hole 611 to connect and lock the locking sleeve 610.
[0049] The cross-section of the first connecting box 710 can be semi-circular or rectangular, and is not limited thereto.
[0050] In this embodiment, the second precast component 700 is equipped with a first connecting box 710, a reinforcing sleeve 720, a connecting bolt 730, and a second reinforcing bar 740. Through this structural connection, after prefabrication, the connection strength with the precast column 100, precast shear wall 200, precast beam 300, precast slab 400, or precast lightweight wall 500 can be significantly improved. During manufacturing, the second precast component 700 can be selected on the side with sufficient dimensions and higher load-bearing requirements. Therefore, after construction, the structure has a stronger load-bearing capacity.
[0051] During construction, after the prefabricated components are installed, a first high-strength, non-shrink, fast-hardening sealing putty block 750 is placed at the first assembly opening 713. Specifically, the first high-strength, non-shrink, fast-hardening sealing putty block 750 is formed by sealing the first assembly opening 713 with high-strength, non-shrink, fast-hardening sealing putty.
[0052] The outer surface of the reinforcing sleeve 720 is integrally formed with reinforcing ridges 721, both ends of which are located in the middle section of the outer surface of the reinforcing sleeve 720. In this application, "middle section" refers to any position other than the two ends. By providing reinforcing ridges 721, the connection strength between the reinforcing sleeve 720 and the concrete can be further improved. At the same time, the reinforcing ridges 721 form a limiting effect on the inner side of the concrete, preventing the reinforcing sleeve 720 from sliding outward during or after construction.
[0053] See Figures 6-7 The locking screw 800 includes a nut end 810, a threaded end 820, and a support rod section 830. The support rod section 830 is located between the nut end 810 and the threaded end 820, and its diameter is larger than that of the threaded end 820. A support sleeve section 613 is formed at the end of the locking sleeve 610 near the first mounting hole 611. During installation, the support rod section 830 is inserted into the support sleeve section 613. With the locking screw 800, after assembly, the support sleeve section 613 provides transition support at the connection point, and the threaded end 820 locks the end. This ensures both the connection strength of the prefabricated components at the connection point and the overall locking effect of the prefabricated components.
[0054] For ease of explanation, the two sides of the connection position are named the first connector 900a and the second connector 900b, respectively. It can be understood that the first connector 900a and the second connector 900b can be precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400 or precast lightweight walls 500.
[0055] An interface agent layer 910 and a high-strength, non-shrink grout layer 920 are applied to the side of the first connector 900a and the second connector 900b that are close to each other. During construction, the interface agent is first applied to the side of the first connector 900a and the second connector 900b that are close to each other to form the interface agent layer 910. Then, after assembly, the high-strength, non-shrink grout is injected into the gap to form the high-strength, non-shrink grout layer 920.
[0056] The first connector 900a has a long groove 930 along its length on one side near the connection position, and the second connector 900b has a protruding ridge 940 on one side near the connection position. The protruding ridge 940 is fitted into the long groove 930. Precast components are provided on both sides of the long groove 930 and the protruding ridge 940. Through the long groove 930 and the protruding ridge 940, this structure provides positioning and splicing during installation. After installation, the structure can withstand a certain amount of force, thus protecting the precast components to a certain extent and improving the overall strength of the building structure.
[0057] Even better, for ease of installation, the 940 convex ridge could also be designed with a stepped design.
[0058] This application prefabricates long grooves, protruding ridges, and other structures simultaneously when prefabricating precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400, or precast lightweight walls 500. This allows for the overall prefabrication of connection nodes between columns and beams, and between columns and walls. Standardized vibration and curing operations are achieved throughout the prefabrication process. Moreover, this prefabrication method is not limited by the construction site or affected by the climate. It achieves dry connection and fixation of nodes, meeting the design principle of "strong nodes and weak components" and the requirement that nodes are equivalent to cast-in-place construction, thus avoiding problems such as drying shrinkage and cracks.
[0059] See Figures 8 to 9 In one embodiment, a support rib 110 is provided on the side of the precast column 100, precast shear wall 200, precast beam 300, and precast lightweight wall 500 near the connection position. During installation, the building on the other side of the connection position will abut against the support rib 110, which serves as a support, while the precast components serve as a connection and fixation mechanism, further reducing the workload of the precast components and ensuring the overall stability and safety of the building structure. During prefabrication, the support rib is simultaneously vibrated and cured, ensuring that the design principle of "strong node, weak component" and the requirement that nodes are equivalent to cast-in-place structures are met after construction.
[0060] Second Embodiment
[0061] In this embodiment, see Figure 5 The difference from the first embodiment is the second preform 700.
[0062] The second precast component 700 includes a second connecting box 760 and a third reinforcing bar 770.
[0063] One end of the second connecting box 760 is close to the connection position, and a third mounting hole 761 is formed on the side where the connection position is located. The nut end 810 of the locking screw 800 is located inside the second connecting box 760, and the threaded end 820 of the locking screw 800 passes through the third mounting hole 761.
[0064] The second connecting box 760 has a second connecting hole 763 at the end away from the third mounting hole 761; one end of the third reinforcing bar 770 has a third threaded section, and the end of the third reinforcing bar 770 near the third threaded section is connected to the second connecting hole 763.
[0065] Specifically, in one method, the third threaded segment can be threaded to the second connecting hole 763. This connection method can improve construction efficiency and save costs. During construction, by selecting second connecting boxes with different wall thicknesses, the connection can meet the load-bearing requirements of both load-bearing and non-load-bearing walls. Specifically, for the second connecting box located at the load-bearing wall position, the side wall near the second connecting hole can be made thicker, while the side wall at the non-load-bearing wall position can be made thinner.
[0066] In another embodiment, a locking nut 780 is provided inside the second connecting box 760, and the third threaded segment enters the second connecting box 760 through the second connecting hole 763. The locking nut 780 is threadedly connected to the third threaded segment from the inside of the second connecting box 760.
[0067] By directly threading the third threaded section to the second connecting hole, construction efficiency can be improved and costs can be saved. By using a locking nut 780 to thread the third threaded section inside the second connecting box 760, it can be fixed to the third reinforcing bar 770 from the inside of the second connecting box 760, thereby improving the connection strength and ensuring the safety and certainty of the connection node.
[0068] The other end of the third reinforcing bar 770 is located outside the second connecting box 760. The third reinforcing bar 770 is embedded in the bar segment away from the third threaded segment and passes through the inner side of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400 or precast lightweight wall 500.
[0069] During the prefabrication process, the second connecting box 760, the third reinforcing bar 770, and the locking nut 780 are all embedded in the concrete, specifically located inside the prefabricated column 100, prefabricated shear wall 200, prefabricated beam 300, prefabricated slab 400, or prefabricated lightweight wall 500.
[0070] The second connecting box 760 has a second assembly port 762. One end of the second assembly port 762 is connected to the inside of the second connecting box 760, and the other end is connected to the outside of the precast column 100, precast shear wall 200, precast beam 300, precast slab 400 or precast lightweight wall 500. A second high-strength non-shrinkage fast-hardening sealing mortar block 790 is provided at the second assembly port 762.
[0071] The cross-section of the second connecting box 760 can be semi-circular or rectangular, and is not limited here.
[0072] In this embodiment, the second precast component 700 is only provided with a second connecting box 760, a third reinforcing bar 770 and a locking nut 780. After installation, its strength is lower than that of the structure in the first embodiment, and its size is relatively shorter. During prefabrication, a non-load-bearing structure can be selected, such as a precast lightweight wall 500.
[0073] In summary, the present invention provides a fully assembled concrete connection structure based on standardized components. The main structure is formed by precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400 and precast lightweight walls 500. Precast components are set at the connection points where any two components are connected in this structure, and the connection is achieved through the precast components. When prefabricating precast columns 100, precast shear walls 200, precast beams 300, precast slabs 400, and precast lightweight walls 500, the first precast component 600 and / or the second precast component 700 are simultaneously prefabricated on their inner sides. Structures such as long grooves and protruding ridges are also prefabricated simultaneously. The connection nodes between columns and beams, columns and walls, etc., are prefabricated as a whole. Standardized vibration and curing operations are achieved as a whole during the prefabrication process. Moreover, this prefabrication operation is not limited by the construction site or affected by the climate. It achieves dry connection and fixation of the nodes, meets the design principle of "strong nodes and weak components" and the requirement that the nodes are equivalent to cast-in-place, and avoids problems such as drying shrinkage and cracks.
[0074] Finally, this application utilizes prefabricated columns, prefabricated shear walls, prefabricated beams, prefabricated slabs, prefabricated lightweight walls, and prefabricated components to standardize all structural components during construction, facilitating prefabrication and on-site construction. The connections between prefabricated columns, prefabricated shear walls, prefabricated beams, prefabricated slabs, and prefabricated lightweight walls are achieved through prefabricated components, realizing a dry connection of the reinforcing steel between two main structures. This is equivalent to the reinforcing steel load-bearing effect of cast-in-place structures, allowing this connection structure to be adapted to different structural systems.
[0075] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0076] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Without conflict, the embodiments and features in the embodiments of this invention can be combined with each other.
[0077] The embodiments described above are merely illustrative of implementation methods of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.
Claims
1. A fully prefabricated concrete connection structure based on standardized components, characterized in that, It includes precast columns (100), precast shear walls (200), precast beams (300), precast slabs (400) and precast lightweight walls (500); The precast columns (100), precast beams (300) and precast slabs (400) are connected to each other to form a frame, and precast shear walls (200) and precast lightweight walls (500) are connected to the vertical side of the frame. When any two of the precast columns (100), precast shear walls (200), precast beams (300), precast slabs (400) and precast lightweight walls (500) are connected, there are multiple connection points, and a precast component is provided at each of the connection points; The prefabricated components include a first prefabricated component (600), a second prefabricated component (700), and a locking screw (800). The first precast component (600) or the second precast component (700) is precast at the connection positions of the precast column (100), precast shear wall (200), precast beam (300), precast slab (400) and precast lightweight wall (500), and the first precast component (600) and the second precast component (700) are connected at each connection position by the locking screw (800).
2. The fully assembled concrete connection structure based on standardized components according to claim 1, characterized in that, The first precast component (600) includes a locking sleeve (610) and a first reinforcing bar (620), wherein the locking sleeve (610) is provided with internal threads on its inner side; The locking sleeve (610) and the first reinforcing bar (620) are prefabricated on the inner side of the precast column (100), precast shear wall (200), precast beam (300), precast slab (400) or precast lightweight wall (500). One end of the locking sleeve (610) is close to the connection position and forms a first mounting hole (611) with the side where the connection position is located. The threaded end (820) of the locking screw (800) passes through the first mounting hole (611) and is threadedly connected to the locking sleeve (610). One end of the first reinforcing bar (620) is formed with a first threaded section, and the other end of the locking sleeve (610) is threadedly connected to the first threaded section. The bar segment of the first reinforcing bar (620) away from the first threaded section is embedded and penetrates the inner side of the precast column (100), precast shear wall (200), precast beam (300), precast slab (400) or precast lightweight wall (500). A limiting hole (612) is provided on the outer circumferential surface of the locking sleeve (610), and the limiting hole (612) is not connected to the inside of the locking sleeve (610).
3. The fully assembled concrete connection structure based on standardized components according to claim 1, characterized in that, The second precast component (700) includes a first connecting box (710), a reinforcing sleeve (720), a connecting bolt (730), and a second reinforcing bar (740); One end of the first connecting box (710) is close to the connection position and forms a second mounting hole (711) with the side where the connection position is located; the nut end (810) of the locking screw (800) is located inside the first connecting box (710), and the threaded end (820) of the locking screw (800) passes through the second mounting hole (711). The first connecting box (710) has a first connecting hole (712) at one end away from the second mounting hole (711). One end of the connecting bolt (730) is located inside the first connecting box (710), and the other end extends out from the first connecting hole (712) and is threadedly connected to the reinforcing sleeve (720). One end of the second reinforcing bar (740) has a second threaded section and is threadedly connected to the reinforcing sleeve (720) through the second threaded section. The second reinforcing bar (740) is embedded in the bar segment away from the second threaded segment and passes through the inner side of the precast column (100), precast shear wall (200), precast beam (300), precast slab (400) or precast lightweight wall (500); The first connecting box (710) is provided with a first assembly port (713). One end of the first assembly port (713) is connected to the inside of the first connecting box (710), and the other end is connected to the outside of the precast column (100), precast shear wall (200), precast beam (300), precast slab (400) or precast lightweight wall (500). A first high-strength, non-shrink, fast-hardening sealing putty block (750) is provided at the first assembly port (713).
4. A fully assembled concrete connection structure based on standardized components according to claim 3, characterized in that, The outer side of the reinforcing sleeve (720) is integrally formed with a reinforcing ridge (721), and both ends of the reinforcing ridge (721) are located in the middle section of the outer side of the reinforcing sleeve (720).
5. A fully assembled concrete connection structure based on standardized components according to claim 2, characterized in that, The second precast component (700) includes a second connecting box (760) and a third reinforcing bar (770); One end of the second connecting box (760) is close to the connection position and forms a third mounting hole (761) with the side where the connection position is located. The nut end (810) of the locking screw (800) is located inside the second connecting box (760), and the threaded end (820) of the locking screw (800) passes through the third mounting hole (761). The second connecting box (760) has a second connecting hole (763) at the end away from the third mounting hole (761); One end of the third reinforcing bar (770) is formed with a third threaded segment, and the end of the third reinforcing bar (770) near the third threaded segment is connected to the second connecting hole (763); the bar segment of the third reinforcing bar (770) away from the third threaded segment is embedded and penetrates the inner side of the precast column (100), precast shear wall (200), precast beam (300), precast slab (400) or precast lightweight wall (500); The second connecting box (760) is provided with a second assembly port (762), one end of the second assembly port (762) is connected to the inside of the second connecting box (760), and the other end is connected to the outside of the precast column (100), precast shear wall (200), precast beam (300), precast slab (400) or precast lightweight wall (500); A second high-strength, non-shrink, fast-hardening sealing putty block (790) is provided at the second assembly port (762).
6. A fully assembled concrete connection structure based on standardized components according to claim 5, characterized in that, The third threaded section is threadedly connected to the second connecting hole (763). Alternatively, the third threaded segment passes through the second connecting hole (763) and is threaded with a locking nut (780) inside the second connecting box (760).
7. A fully assembled concrete connection structure based on standardized components according to claim 2, characterized in that, The locking screw (800) includes a nut end (810), a threaded end (820), and a support rod section (830); the support rod section (830) is located between the nut end (810) and the threaded end (820), and the diameter of the support rod section (830) is larger than the diameter of the threaded end (820); A support sleeve section (613) is formed at one end of the locking sleeve (610) near the first mounting hole (611); during installation, the support rod section (830) is inserted into the support sleeve section (613).
8. A fully assembled concrete connection structure based on standardized components according to claim 1, characterized in that, A first connector (900a) and a second connector (900b) are respectively provided on both sides of the connection position. An interface agent layer (910) and a high-strength non-shrink grout layer (920) are coated on the side of the first connector (900a) and the second connector (900b) that are close to each other.
9. A fully assembled concrete connection structure based on standardized components according to claim 8, characterized in that, The first connector (900a) has a long groove (930) along its length on one side near the connection position, and the second connector (900b) has a protruding ridge (940) on one side near the connection position. The protruding ridge (940) is fitted into the long groove (930), and the prefabricated component is provided on both sides of the long groove (930) and the protruding ridge (940).
10. A fully assembled concrete connection structure based on standardized components according to claim 1, characterized in that, The precast columns (100), precast shear walls (200), precast beams (300), and precast lightweight walls (500) are all provided with supporting ribs (110) on one side near the connection position.