A rapid curing device and curing method for water outlet pipe sand cores
By designing a servo motor drive screw and gear combination inside the housing, combined with the flipping mechanism of the heater and cylinder top ball, the problem of low heating and curing efficiency of existing devices is solved, and rapid curing and efficient discharge of the sand core in the outlet pipe are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HANGZHOU BAOQI ALUMINUM PROD CO LTD
- Filing Date
- 2026-03-04
- Publication Date
- 2026-06-02
AI Technical Summary
The existing heating and curing devices for sand core molding are fixed in design, resulting in low heating and curing efficiency, which cannot meet the rapid curing requirements of water outlet pipe sand cores.
A rapid curing device was designed, comprising a box, support rods, conveying buckets, lifting components, heaters, flexible mesh, and servo motors. The servo motor drives a screw and gear combination to achieve the flipping and movement of the sand core. The heater improves the hot air distribution efficiency through hoses and connecting pipes, and the combination of cylinders and top balls enables the flipping and automatic discharge of the sand core.
It significantly improves the heating and curing efficiency and discharge efficiency of sand cores, realizes rapid curing of sand cores in water outlet pipes, and enhances heating uniformity and discharge convenience.
Smart Images

Figure CN122125176A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of processing sand cores for water outlet pipes, and more specifically, to a rapid curing device and curing method for sand cores for water outlet pipes. Background Technology
[0002] A rapid curing device and method for sand cores in water outlet pipes. The curing heating is a process that promotes chemical cross-linking of materials by heating. In the field of electrical engineering, it is mainly used in the preparation of insulating materials, electronic packaging and composite materials.
[0003] The structure of the product can be referenced from a sand core curing device disclosed in Chinese Patent Document 202322751104.3, which includes a box assembly. The box assembly includes: a base with a baking oven fixedly connected to its top; a placement tray disposed on the bottom surface inside the baking oven; and a sand core body disposed on the top of the placement tray. A curing component is disposed inside the baking oven. This utility model has the advantages of multi-directional drying and convenient adjustment. During use, hot air acts on the sand core body through multiple holes to achieve horizontal ventilation baking. Some hot air is discharged through multiple through holes at the bottom of the shell to achieve vertical ventilation baking. The telescopic shell completely covers the holes above the sand core body, avoiding resource waste. It improves curing efficiency through multi-directional air supply baking and avoids direct contact between hot air and the sand core body, improving resource utilization. It solves the problem that existing sand core molding heating and curing devices do not have good adjustment functions.
[0004] Sand cores require heat curing during processing, which significantly improves their physical properties. Heated sand cores exhibit higher strength, density uniformity, and dimensional stability. For example, in coated sand processes, this ensures the outer layer of the sand core is fully cured while retaining some loose sand internally, balancing strength and permeability, and preventing deformation or cracking during casting. However, in this patent, because the entire core is fixed, the curing efficiency is relatively low.
[0005] A rapid curing device and curing method for sand cores in water outlet pipes are now provided. Summary of the Invention
[0006] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0007] To address the technical problems mentioned in the background section, some embodiments of this application provide a rapid curing device and method for sand cores in water outlet pipes, comprising: a housing; four support rods fixedly connected to the four bottom corners of the housing; a feed inlet on the side plate of the housing; a conveying hopper slidably disposed on the side plate of the housing, the bottom of the conveying hopper being inclined and corresponding to the feed inlet; and a lifting assembly disposed on the housing for lifting the conveying hopper. The discharge port is located on the side panel of the housing; there are two connecting blocks, one of which is fixed to the side panel of the housing, and the other is slidably mounted on the side panel of the housing, with a flexible mesh fixed between the two connecting blocks; a slider is fixed to the connecting block; a sliding groove is located on the side panel of the housing, and the slider and the sliding groove are slidably mounted; a fixing groove is located on the slider; a fixing component is located on the housing for fixing the slider and corresponds to the top wall of the sliding groove; a cylinder is located inside the housing and below the flexible mesh, with a movable seat fixed to the bottom of the cylinder; and a top ball is located on the cylinder. A first lead screw is rotatably mounted between two side plates of the housing and threadedly connected to a movable seat; a servo motor is fixedly connected to the first lead screw, and the output shaft of the servo motor is fixedly connected to the first lead screw; a heater is fixedly connected to the top plate of the housing, and the heater's air outlet pipe is a flexible hose, with an opening on the top plate of the housing through which the heater's air outlet pipe passes; a connecting cylinder is disposed inside the housing, and multiple air outlet holes are evenly distributed on the connecting cylinder; a connecting piece is disposed between the connecting cylinder and the heater's air outlet pipe; and a moving assembly is disposed on the housing for moving the connecting cylinder back and forth.
[0008] Before the sand core needs to be cured and heated, it can first be placed into the conveyor hopper. Then, the servo motor can be started. When the servo motor starts, the output shaft of the servo motor drives the first lead screw to rotate. Under the action of the first driving bevel gear and the first driven bevel gear meshing, the rotating rod rotates. Under the action of the second driving bevel gear and the second driven bevel gear meshing, the second lead screw rotates. Under the action of the second limit rod, the conveyor hopper rises. When the conveyor hopper rises to correspond with the feed inlet, due to the inclined bottom of the conveyor hopper, the sand core in the conveyor hopper falls into the feed inlet under the action of gravity and then enters the soft mesh, which facilitates feeding and saves labor.
[0009] Next, the sand core is heated and cured. The heater can be activated, allowing hot air to enter the connecting cylinder through the first and second connecting pipes, and then be discharged through the air outlet. This process heats and cures the sand core on the soft mesh. The cylinder can also be activated, causing the output shaft of the cylinder to drive the top ball to move up and down repeatedly. When the top ball rises, because the soft mesh is a deformable mesh material, the rising top ball pushes the soft mesh, causing the lower sand core to flip to the top, and the previously upper sand core to flip to the bottom. This back-and-forth movement initially improves the heating efficiency. At the same time, when the servo motor is activated, the output shaft of the servo motor drives the first lead screw to rotate, causing the moving seat to move back and forth, ensuring that the top ball lifts every part of the soft mesh, further improving the heating efficiency.
[0010] Simultaneously, when the first lead screw rotates, the third lead screw rotates back and forth under the action of the pulley and belt, causing the connecting seat to move back and forth. Since the heater's air outlet pipe is a flexible hose, the connecting seat drives the connecting cylinder to move back and forth to release air, thereby further improving the heating efficiency. Furthermore, under the action of the first gear and rack, when the second connecting pipe moves back and forth, it causes the second connecting pipe to rotate back and forth, thereby causing the connecting cylinder to rotate back and forth, further improving the heating efficiency.
[0011] After the curing and heating process is complete, the pull ring can be pulled to disengage the fixing rod from the fixing groove. At this point, the slider is no longer restrained, and the connecting block falls into the bottom wall of the chute under the action of gravity. The soft mesh is straightened and tilted at this time, and the connecting block is flush with the bottom wall of the discharge port. This allows the sand core to be automatically discharged under the action of gravity, improving the discharge efficiency and saving effort. After the discharge is complete, the handle can be moved to allow the slider to slide to the top wall of the chute. At this point, the fixing rod corresponds to the fixing groove, and under the action of the fixing spring, the fixing rod 42 is stably inserted into the fixing groove, which also facilitates disassembly.
[0012] In some embodiments, the lifting assembly includes a second lead screw, both ends of the conveying bucket are fixedly connected to conveying plates, and two sets of fixed seats are fixedly connected to the side plate of the box, with two seats in each set. The second lead screw is rotatably installed between two of the fixed seats, and a first linkage assembly is provided between the second lead screw and the first lead screw. A second limiting rod is fixedly connected between the other two fixed seats. The second limiting rod passes through the conveying plate and is slidably installed with the conveying plate.
[0013] In some implementations, the first linkage component includes a first driving bevel gear, a first driven bevel gear, a second driving bevel gear, and a second driven bevel gear. A rotating seat is fixedly connected to the side plate of the housing, and a rotating rod is rotatably mounted on the rotating seat. The first driving bevel gear is fixedly connected to a first lead screw, and the first driven bevel gear is fixedly connected to the rotating rod. The first driving bevel gear meshes with the first driven bevel gear. A second driving bevel gear is fixedly connected to the other end of the rotating rod, and the second driven bevel gear is fixedly connected to a second lead screw. The second driving bevel gear meshes with the second driven bevel gear.
[0014] In some embodiments, the fixing assembly includes a fixing rod slidably mounted on the inner wall of the slide groove and corresponding to the fixing groove. A mounting bracket is fixedly connected to the side plate of the housing. The fixing rod passes through the mounting bracket and is slidably mounted to the mounting bracket. A connecting ring is fixedly connected to the fixing rod. A fixing spring is sleeved on the fixing rod and fixed between the connecting ring and the mounting bracket. A pull ring is fixedly connected to the fixing rod. A handle is fixedly connected to the slider.
[0015] In some embodiments, the movable component includes a connecting seat that is slidably mounted between two side plates of the housing, a third lead screw that is rotatably mounted between the two side plates of the housing, the third lead screw being threadedly connected to the connecting seat, and a linkage component being provided between the third lead screw and the first lead screw.
[0016] In some embodiments, the linkage assembly includes two pulleys and a belt, with the two pulleys respectively fixed to a first lead screw and a third lead screw, and the belt drive installed between the two pulleys.
[0017] In some implementations, the connecting element includes a first connecting pipe and a second connecting pipe. The first connecting pipe is connected to the air outlet pipe of the heater and is fixedly connected to the connecting seat. The second connecting pipe is rotatably connected to and communicates with the first linkage pipe and is rotatably mounted on the movable seat. The housing is provided with a rotating component.
[0018] In some embodiments, the rotating assembly includes a gear and a rack, the rack being fixed between two side plates of the housing, the gear being fixed to a second connecting pipe, and the gear meshing with the rack.
[0019] In some embodiments, a limiting strip is fixed between the two side panels of the housing, the limiting strip passes through the movable seat and slides with the movable seat, and a limiting post is fixed between the two side panels of the housing, the limiting post passes through the connecting seat and slides with the connecting seat.
[0020] In some implementations, step 1 involves placing the sand core into the conveying hopper. Then, the servo motor is started. When the servo motor starts, its output shaft drives the first lead screw to rotate. Under the meshing of the first driving bevel gear and the first driven bevel gear, the rotating rod rotates. Under the meshing of the second driving bevel gear and the second driven bevel gear, the second lead screw rotates. Under the action of the second limiting rod, the conveying hopper rises. When the conveying hopper rises to correspond with the feed inlet, due to the inclined bottom of the conveying hopper, the sand core inside falls into the feed inlet under gravity and then enters the flexible mesh, thus facilitating feeding and saving labor.
[0021] Step 2: The heater can be activated, allowing hot air to enter the connecting cylinder through the first and second connecting pipes, and then be discharged through the air outlet, thereby heating and curing the sand core on the soft mesh. The cylinder can also be activated, and the output shaft of the cylinder drives the top ball to rise and fall repeatedly. When the top ball rises, because the soft mesh is a deformable mesh material, the top ball pushes the soft mesh, causing the sand core at the bottom to flip to the top, and the sand core at the top to flip to the bottom, flipping back and forth. At the same time, when the servo motor is activated, the output shaft of the servo motor drives the first lead screw to rotate, causing the moving seat to move back and forth, so that the top ball lifts every part of the soft mesh.
[0022] Step 3: When the first lead screw rotates, the third lead screw rotates back and forth under the action of the pulley and belt, which in turn causes the connecting seat to move back and forth. Since the air outlet pipe of the heater is a flexible hose, the connecting seat drives the connecting cylinder to move back and forth to release air. Furthermore, under the action of the first gear and rack, when the second connecting pipe moves back and forth, it causes the second connecting pipe to rotate back and forth, which in turn causes the connecting cylinder to rotate back and forth, thereby further improving the heating efficiency.
[0023] Step 4: After the curing and heating are complete, pull the ring to disengage the fixing rod from the fixing groove. At this time, the slider is no longer restrained, and the connecting block falls into the bottom wall of the chute under the action of gravity. The soft mesh is straightened and tilted. The connecting block is flush with the bottom wall of the discharge port, so that the sand core is automatically discharged under the action of gravity, which improves the discharge efficiency and saves more effort.
[0024] Step 5: After the material is discharged, the handle can be moved so that the slider slides to the top wall of the groove. At this time, the fixing rod corresponds to the fixing groove. Under the action of the fixing spring, the fixing rod is stably inserted into the fixing groove, and heating and curing can continue.
[0025] The beneficial effects of this application are as follows: By setting up a soft net and a top ball, when the top ball rises, the soft net, being a deformable mesh material, pushes against it, causing the sand core below to flip to the top, while the sand core above flips to the bottom, and so on. Simultaneously, when the servo motor starts, its output shaft drives the first lead screw to rotate, causing the moving seat to move back and forth, so that the top ball lifts up every part of the soft net.
[0026] By setting up a first gear and rack, when the second connecting pipe moves back and forth, it causes the second connecting pipe to rotate back and forth, which in turn causes the connecting cylinder to rotate back and forth, thereby further improving the heating efficiency.
[0027] By setting up a conveyor bucket and a second lead screw, when the servo motor starts, the output shaft of the servo motor drives the first lead screw to rotate. Under the action of the meshing of the first driving bevel gear and the first driven bevel gear, the rotating rod rotates. Under the action of the meshing of the second driving bevel gear and the second driven bevel gear, the second lead screw rotates. Under the action of the second limit rod, the conveyor bucket rises. When the conveyor bucket rises to correspond with the feed inlet, due to the inclined bottom of the conveyor bucket, the sand core in the conveyor bucket falls into the feed inlet under the action of gravity, and then enters the soft mesh, thus facilitating material feeding and saving labor.
[0028] By setting up a first connecting pipe, a second connecting pipe, a movable seat, a belt, and a pulley, the third lead screw rotates back and forth under the action of the pulley and the belt, thereby causing the connecting seat to move back and forth. Since the air outlet pipe of the heater is a flexible hose, the connecting seat drives the connecting cylinder to move back and forth to release air. Furthermore, under the action of the first gear and rack, when the second connecting pipe moves back and forth, it causes the second connecting pipe to rotate back and forth, causing the connecting cylinder to rotate back and forth, thereby further improving the heating efficiency. Attached Figure Description
[0029] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0030] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0031] In the attached diagram: Figure 1 It is a 3D image; Figure 2 It is a sectional view; Figure 3 This is a sectional view of the box. Figure 4 It is a 3D view of the box; Figure 5 This is a top sectional view of the box. Figure 6 This is a sectional view of the connecting block; Figure 7 yes Figure 4 Enlarged view of part A; Figure 8 yes Figure 4 Enlarged view of part B; Figure 9 yes Figure 4 Enlarged view of part C; Figure 10 yes Figure 6 Enlarged view of part D.
[0032] Figure label: 1. Housing; 2. Second limiting rod; 3. Second lead screw; 4. Conveyor plate; 5. Fixed seat; 6. Opening; 7. Heater; 8. Flexible mesh; 9. Top ball; 10. Discharge port; 11. Limiting post; 12. Cylinder; 13. Support rod; 14. Moving seat; 15. Connecting seat; 16. Rotating rod; 17. Servo motor; 18. Rotating seat; 19. Conveying hopper; 20. Connecting cylinder; 21. Air outlet; 22. Slide groove; 23. Handle; 24. Limiting strip; 25. First lead screw; 26. Pull ring; 27. Third lead screw; 28. First connecting pipe; 29. Rack; 30. Gear; 31. Second connecting pipe; 32. Second driven bevel gear; 33. Second driving bevel gear; 34. Belt; 35. Pulley; 36. First driven bevel gear; 37. First driving bevel gear; 38. Handle; 39. Connecting ring; 40. Fixed spring; 41. Mounting bracket; 42. Fixed rod; 43. Slider; 44. Fixed groove; 45. Connecting block; 46. Feed inlet. Detailed Implementation
[0033] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0034] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0035] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0036] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0037] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0038] A rapid curing device for sand cores in water outlet pipes includes: a housing 1, support rods 13, an inlet 23, a conveying hopper 19, a lifting assembly, an outlet 10, connecting blocks 45, sliders 43, a fixing groove 44, a fixing assembly, a cylinder 12, a top ball 9, a first lead screw 25, a servo motor 17, a heater 7, a connecting cylinder 20, a connecting piece, and a moving assembly. Four support rods 13 are fixed to the four corners of the bottom of the housing 1. The inlet 23 is located on the side plate of the housing 1. The conveying hopper 19 is slidably mounted on the side plate of the housing 1, with its bottom inclined and corresponding to the inlet 23. The lifting assembly is mounted on the housing 1 for lifting the conveying hopper 19. The outlet 10 is located on the side plate of the housing 1. Two connecting blocks 45 are provided, one fixed to the side plate of the housing 1 and the other slidably mounted on the side plate of the housing 1, with a flexible mesh 8 fixed between the two connecting blocks 45. The slider 43 is fixedly connected to the connecting block 45, and the sliding groove 22 is formed on the side plate of the housing 1, with the slider 43 and the sliding groove 22 being slidably installed. The fixing groove 44 is formed on the slider 43.
[0039] A fixing component is mounted on the housing 1 to fix the slider 43, and corresponds to the top wall of the slide groove 22. A cylinder 12 is mounted inside the housing 1, below the flexible mesh 8, and a movable seat 14 is fixedly connected to the bottom of the cylinder 12. A top ball 9 is mounted on the cylinder 12. A first lead screw 25 is rotatably mounted between the two side plates of the housing 1, and the first lead screw 25 is threadedly connected to the movable seat 14. A servo motor 17 is fixedly connected to the first lead screw 25, and the output shaft of the servo motor 17 is fixedly connected to the first lead screw 25. A heater 7 is fixedly connected to the top plate of the housing 1, and the air outlet pipe of the heater 7 is a flexible hose. An opening 6 is provided on the top plate of the housing 1, and the air outlet pipe of the heater 7 passes through the opening 6. A connecting cylinder 20 is mounted inside the housing 1, and multiple air outlet holes 21 are evenly distributed on the connecting cylinder 20. A connecting piece is provided between the connecting cylinder 20 and the air outlet pipe of the heater 7. A moving component is mounted on the housing 1 for moving the connecting cylinder 20 back and forth. The lifting assembly includes a second lead screw 3, conveying plates 4 are fixedly connected to both ends of the conveying bucket 19, and two sets of fixed seats 5 are fixedly connected to the side plate of the box body 1, with two seats in each set. The second lead screw 3 is rotatably installed between two of the fixed seats 5, and a first linkage assembly is provided between the second lead screw 3 and the first lead screw 25. A second limiting rod 2 is fixedly connected between the other two fixed seats 5. The second limiting rod 2 passes through the conveying plate 4 and is slidably installed with the conveying plate 4.
[0040] The first linkage assembly includes a first driving bevel gear 37, a first driven bevel gear 36, a second driving bevel gear 33, and a second driven bevel gear 32. A rotating seat 18 is fixedly connected to the side plate of the housing 1. A rotating rod 16 is rotatably mounted on the rotating seat 18. The first driving bevel gear 37 is fixedly connected to the first lead screw 25, and the first driven bevel gear 36 is fixedly connected to the rotating rod 16. The first driving bevel gear 37 meshes with the first driven bevel gear 36. The second driving bevel gear 33 is fixedly connected to the other end of the rotating rod 16, and the second driven bevel gear 32 is fixedly connected to the second lead screw 3. The second driving bevel gear 33 meshes with the second driven bevel gear 32.
[0041] The fixing assembly includes a fixing rod 42, which is slidably mounted on the inner wall of the slide groove 22 and corresponds to the fixing groove 44. A mounting bracket 41 is fixedly connected to the side plate of the housing 1. The fixing rod 42 passes through the mounting bracket 41 and is slidably mounted with the mounting bracket 41. A connecting ring 39 is fixedly connected to the fixing rod 42. A fixing spring 40 is sleeved on the fixing rod 42 and is fixedly connected between the connecting ring 39 and the mounting bracket 41. A pull ring 26 is fixedly connected to the fixing rod 42, which facilitates pulling the fixing rod 42. A handle 38 is fixedly connected to the slider 43, which facilitates moving the slider 43.
[0042] The movable component includes a connecting seat 15, which is slidably installed between two side plates of the housing 1. A third lead screw 27 is rotatably installed between the two side plates of the housing 1. The third lead screw 27 is threadedly connected to the connecting seat 15, and a linkage component is provided between the third lead screw 27 and the first lead screw 25.
[0043] The linkage assembly includes two pulleys 35 and a belt 34. The two pulleys 35 are fixed to the first lead screw 25 and the third lead screw 27 respectively, and the belt 34 is driven between the two pulleys 35.
[0044] The connecting components include a first connecting pipe 28 and a second connecting pipe 31. The first connecting pipe 28 is connected to the air outlet pipe of the heater 7 and is fixedly connected to the connecting seat 15. The second connecting pipe 31 is rotatably connected to and communicates with the first linkage pipe and is rotatably mounted on the movable seat 14. A rotating assembly is provided on the housing 1.
[0045] The rotating assembly includes a first gear 30 and a rack 29. The rack 29 is fixed between two side plates of the housing 1, and the first gear 30 is fixed to the second connecting pipe 31. The first gear 30 meshes with the rack 29.
[0046] A limiting strip 24 is fixed between the two side plates of the housing 1, passing through the movable base 14 and sliding with it. A limiting post 11 is fixed between the two side plates of the housing 1, passing through the connecting base 15 and slidingly installed with it. By setting the limiting strip 24, the stability of the movable base 14 is improved, and by setting the limiting post 11, the stability of the connecting base 15 is further improved.
[0047] Working process: Before the sand core needs to be cured and heated, the sand core can first be placed into the conveying hopper 19. Then, the servo motor 17 can be started. When the servo motor 17 is started, the output shaft of the servo motor 17 drives the first lead screw 25 to rotate. Under the action of the first driving bevel gear 37 and the first driven bevel gear 36 meshing, the rotating rod 16 rotates. Under the action of the second driving bevel gear 33 and the second driven bevel gear 32 meshing, the second lead screw 3 rotates. Under the action of the second limit rod 2, the conveying hopper 19 rises. When the conveying hopper 19 rises to correspond with the feed port 23, due to the inclined bottom of the conveying hopper 19, the sand core in the conveying hopper 19 falls into the feed port 23 under the action of gravity, and then enters the soft mesh 8, which facilitates feeding and saves labor.
[0048] Next, the sand core is heated and cured. The heater 7 can be activated, allowing hot air to enter the connecting cylinder 20 through the first connecting pipe 28 and the second connecting pipe 31, and then be discharged through the air outlet 21, thereby heating and curing the sand core on the soft mesh 8. The cylinder 12 can also be activated, causing the output shaft of the cylinder 12 to drive the top ball 9 to rise and fall repeatedly. When the top ball 9 rises, since the soft mesh 8 is a deformable mesh material, the top ball 9 pushes the soft mesh 8, causing the lower sand core to flip to the top, and the previously upper sand core to flip to the bottom, flipping back and forth, thus initially improving the heating efficiency. At the same time, when the servo motor 17 is activated, the output shaft of the servo motor 17 drives the first lead screw 25 to rotate, thereby causing the moving seat 14 to move back and forth, so that the top ball 9 pushes up every part of the soft mesh 8, further improving the heating efficiency.
[0049] Simultaneously, when the first lead screw 25 rotates, under the action of the pulley 35 and the belt 34, the third lead screw 27 rotates back and forth, causing the connecting seat 15 to move back and forth. Since the air outlet pipe of the heater 7 is a flexible hose, the connecting seat 15 drives the connecting cylinder 20 to move back and forth to release air, thereby further improving the heating efficiency. Furthermore, under the action of the first gear 30 and the rack 29, when the second connecting pipe 31 moves back and forth, the second connecting pipe rotates back and forth, causing the connecting cylinder 20 to rotate back and forth, thereby further improving the heating efficiency.
[0050] After the curing and heating are complete, the pull ring 26 can be pulled to disengage the fixing rod 42 from the fixing groove 44. At this time, the slider 43 is no longer restrained, and the connecting block 45 falls into the bottom wall of the chute 22 under the action of gravity. At this time, the soft mesh 8 is straightened and tilted, and the connecting block 45 is flush with the bottom wall of the discharge port 10. This allows the sand core to be automatically discharged under the action of gravity, improving the discharge efficiency and saving effort. After the discharge is complete, the handle 38 can be moved to slide the slider 43 to the top wall of the chute 22. At this time, the fixing rod 42 corresponds to the fixing groove 44. Under the action of the fixing spring 40, the fixing rod 42 is stably inserted into the fixing groove 44, which also facilitates disassembly.
[0051] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A rapid curing device for sand cores in water outlet pipes, comprising: Box; Four support rods are provided and fixed to the four corners of the bottom of the box. The rapid curing device and curing method for water outlet pipe sand cores are characterized by: The feed inlet is located on the side panel of the housing; The conveying hopper is slidably mounted on the side plate of the box body, and the bottom of the conveying hopper is inclined and the conveying hopper corresponds to the feed inlet; The lifting assembly, mounted on the housing, is used for lifting and lowering the conveyor bucket; The discharge port is located on the side panel of the box. Two connecting blocks are provided, one of which is fixed to the side plate of the box, and the other is slidably mounted on the side plate of the box, with a soft mesh fixed between the two connecting blocks; The slider is fixed to the connecting block, and the slide groove is formed on the side plate of the housing, with the slider and the slide groove being slidably installed. A fixing groove is provided on the slider; A fixing component, mounted on the housing, is used to fix the slider and corresponds to the top wall of the slide groove; The cylinder is located inside the housing and below the soft mesh, with a movable seat fixed to the bottom of the cylinder. The ball is mounted on the cylinder. The first lead screw is rotatably installed between the two side plates of the housing, and the first lead screw is threadedly connected to the movable seat; A servo motor is fixedly connected to the first lead screw, and the output shaft of the servo motor is fixedly connected to the first lead screw; The heater is fixed to the top plate of the housing, and the air outlet pipe of the heater is a flexible hose. An opening is provided on the top plate of the housing, and the air outlet pipe of the heater passes through the opening. A connecting cylinder is installed inside the box, and multiple air vents are evenly distributed on the connecting cylinder; A connecting component is installed between the connecting cylinder and the air outlet pipe of the heater; A movable component, mounted on the housing, is used to move the connecting cylinder back and forth.
2. The rapid curing device for water outlet pipe sand cores according to claim 1, characterized in that: The lifting assembly includes a second lead screw, and both ends of the conveying bucket are fixedly connected to conveying plates. Two sets of fixed seats are fixedly connected to the side plate of the box, with two seats in each set. The second lead screw is rotatably installed between two of the fixed seats, and a first linkage assembly is provided between the second lead screw and the first lead screw. A second limiting rod is fixedly connected between the other two fixed seats. The second limiting rod passes through the conveying plate and is slidably installed with the conveying plate.
3. The rapid curing device for water outlet pipe sand cores according to claim 2, characterized in that: The first linkage component includes a first driving bevel gear, a first driven bevel gear, a second driving bevel gear, and a second driven bevel gear. A rotating seat is fixedly connected to the side plate of the housing, and a rotating rod is rotatably mounted on the rotating seat. The first driving bevel gear is fixedly connected to a first lead screw, and the first driven bevel gear is fixedly connected to the rotating rod. The first driving bevel gear meshes with the first driven bevel gear. A second driving bevel gear is fixedly connected to the other end of the rotating rod, and the second driven bevel gear is fixedly connected to a second lead screw. The second driving bevel gear meshes with the second driven bevel gear.
4. The rapid curing device for water outlet pipe sand cores according to claim 1, characterized in that: The fixing component includes a fixing rod, which is slidably mounted on the inner wall of the slide groove and corresponds to the fixing groove. A mounting bracket is fixedly connected to the side plate of the housing. The fixing rod passes through the mounting bracket and is slidably mounted to the mounting bracket. A connecting ring is fixedly connected to the fixing rod. A fixing spring is sleeved on the fixing rod and is fixedly connected between the connecting ring and the mounting bracket. A pull ring is fixedly connected to the fixing rod. A handle is fixedly connected to the slider.
5. The rapid curing device for water outlet pipe sand cores according to claim 1, characterized in that: The movable component includes a connecting seat, which is slidably installed between two side plates of the housing. A third lead screw is rotatably installed between the two side plates of the housing. The third lead screw is threadedly connected to the connecting seat, and a linkage component is provided between the third lead screw and the first lead screw.
6. The rapid curing device for sand cores in water outlet pipes according to claim 5, characterized in that: The linkage assembly includes two pulleys and a belt. The two pulleys are respectively fixed to the first lead screw and the third lead screw, and the belt drive is installed between the two pulleys.
7. A rapid curing device for sand cores in water outlet pipes according to claim 5, characterized in that: The connecting component includes a first connecting pipe and a second connecting pipe. The first connecting pipe is connected to the air outlet pipe of the heater and is fixedly connected to the connecting seat. The second connecting pipe is rotatably connected to and communicates with the first linkage pipe and is rotatably mounted on the movable seat. The housing is provided with a rotating component.
8. A rapid curing device for sand cores in water outlet pipes according to claim 7, characterized in that: The rotating assembly includes a gear and a rack. The rack is fixed between two side plates of the housing, and the gear is fixed to the second connecting pipe. The gear meshes with the rack.
9. A rapid curing device for sand cores in water outlet pipes according to claim 6, characterized in that: A limiting strip is fixed between the two side plates of the box body. The limiting strip passes through the movable seat and slides with the movable seat. A limiting post is fixed between the two side plates of the box body. The limiting post passes through the connecting seat and slides with the connecting seat.
10. A rapid curing method for sand cores in water outlet pipes according to claim 1, comprising the following steps: Step 1: Place the sand core into the conveyor hopper, then start the servo motor. When the servo motor starts, the output shaft of the servo motor drives the first lead screw to rotate. Under the action of the first driving bevel gear and the first driven bevel gear meshing, the rotating rod rotates. Under the action of the second driving bevel gear and the second driven bevel gear meshing, the second lead screw rotates. Under the action of the second limit rod, the conveyor hopper rises. When the conveyor hopper rises to correspond with the feed inlet, due to the inclined bottom of the conveyor hopper, the sand core in the conveyor hopper falls into the feed inlet under the action of gravity, and then enters the soft mesh, which facilitates feeding and saves labor. Step 2: The heater can be started, allowing hot air to enter the connecting cylinder through the first and second connecting pipes, and then be discharged through the air outlet, thereby heating and curing the sand core on the soft mesh. The cylinder can also be started, and the output shaft of the cylinder drives the top ball to rise and fall back and forth. When the top ball rises, since the soft mesh is a deformable mesh material, the top ball pushes the soft mesh, causing the sand core below to flip to the top, and the sand core above to flip to the bottom, flipping back and forth. At the same time, when the servo motor is started, the output shaft of the servo motor drives the first lead screw to rotate, causing the moving seat to move back and forth, so that the top ball lifts every part of the soft mesh. Step 3: When the first lead screw rotates, the third lead screw rotates back and forth under the action of the pulley and belt, which in turn causes the connecting seat to move back and forth. Since the air outlet pipe of the heater is a flexible hose, the connecting seat drives the connecting cylinder to move back and forth to release air. Under the action of the first gear and rack, when the second connecting pipe moves back and forth, it causes the second connecting pipe to rotate back and forth, which in turn causes the connecting cylinder to rotate back and forth, thereby further improving the heating efficiency. Step 4: After the curing and heating are complete, pull the ring to disengage the fixing rod from the fixing groove. At this time, the slider is no longer restrained, and the connecting block falls into the bottom wall of the chute under the action of gravity. The soft mesh is straightened and tilted. The connecting block is flush with the bottom wall of the discharge port, so that the sand core is automatically discharged under the action of gravity, which improves the discharge efficiency and saves more effort. Step 5: After the material is discharged, the handle can be moved so that the slider slides to the top wall of the groove. At this time, the fixing rod corresponds to the fixing groove. Under the action of the fixing spring, the fixing rod is stably inserted into the fixing groove, and heating and curing can continue.