A heat-sensitive substrate intelligent coating process and coating system

By using nanopowder preparation and mid-wave infrared curing technology, the problem of controlling the conductivity of non-conductive thermosensitive substrates at low temperatures has been solved, realizing an efficient and environmentally friendly coating process that is suitable for surface treatment of wooden furniture and composite material parts for new energy vehicles.

CN122400104APending Publication Date: 2026-07-17BEIJING ELECTRIC VEHICLE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
BEIJING ELECTRIC VEHICLE
Filing Date
2026-06-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies struggle to effectively control the surface conductivity of non-conductive thermosensitive substrates at low temperatures, resulting in powder particles failing to effectively carry charge or rapidly dissipating charge during electrostatic spraying. This leads to extremely low powder application rates and uneven coatings, severely restricting the application of powder coating on non-conductive thermosensitive substrates.

Method used

Using nanopowder preparation technology, through melt extrusion, tableting and cooling, pulverization and classification, catalysts and crosslinking aids are added, combined with mid-wave infrared curing and infrared preheating, to control the resistivity of the substrate. By utilizing the adsorption effect of nanofunctional particles under the action of an electric field, the deposition structure of powder on the substrate surface is optimized.

Benefits of technology

It achieves environmentally friendly solvent-free coating under low-temperature conditions, shortens curing time, solves the problems of edge effect and uneven powder application on non-conductive substrates, and the coating has good adhesion, scratch resistance and wear resistance, making it suitable for surface treatment of wooden furniture and composite material parts for new energy vehicles.

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Abstract

本发明涉及涂料制备与自动化涂装技术领域,具体公开一种热敏基材智能涂装工艺和涂装系统,该涂装工艺包括:利用树脂、催化剂、交联助剂和纳米功能颗粒制备低温固化纳米粉末;对热敏基材进行恒温恒湿水分控制及表面打磨;通过预热或表面处理剂调节前处理后的基材电阻率,提升其静电吸附能力;将纳米粉末均匀涂覆于导电性调控后的基材表面;采用中波红外辐射,在120‑140℃条件下对静电喷涂后的基材固化3‑5min;对中波红外固化后的基材进行热转印或打印装饰。本发明相比传统冷热风循环固化,红外固化缩短了60%以上的时间;解决了非导电基材上粉不均的技术难题,涂层耐刮、耐磨性能优异,环保无溶剂、零VOCs,符合最高环保标准。
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