A method for femtosecond laser etching of large-area periodic circular ring microgrooves on a hard and brittle material surface

By employing a group processing strategy and sub-ablation modification in the fabrication of optical windows made of hard and brittle materials, the problems of low processing efficiency and depth consistency were solved, enabling the fabrication of large-area, high-precision microgrooves and improving the performance and reliability of optical windows.

CN122400818APending Publication Date: 2026-07-17西安应用光学研究所

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
西安应用光学研究所
Filing Date
2026-05-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies face challenges in manufacturing optical windows from hard and brittle materials, including low processing efficiency, easy deformation of thin optical windows, and difficulty in controlling depth consistency. In particular, there is the problem of nonlinear accumulation of overlapping area depth caused by material history dependence effects.

Method used

A group processing strategy is adopted, which divides the processing into two stages: "shaping" and "locking". High-energy pulses are used to process the target morphology first, and then low-energy pulses are used for passivation treatment. By inducing sub-ablation modification, the material damage threshold is raised, and further etching of the overlapping area is avoided.

Benefits of technology

It has achieved high-precision, consistent-depth microgroove processing on large-area hard and brittle material surfaces, solved the problem of nonlinear accumulation of depth in overlapping areas, improved processing efficiency and quality, and ensured the functionality and reliability of optical windows.

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Abstract

本发明公开了一种硬脆材料表面大面积周期性圆环微沟槽飞秒激光刻蚀方法,包括:设计并制作具有高精度定位平面的装夹工装;在陪试片上确定第一工艺参数组合,并以固定步长降低能量,找到刚好无法对已加工表面造成可检测刻蚀的第二工艺参数组合;将周期性圆环图案分组,先使用第一工艺参数组合将第一组圆环加工至目标深度,再用第二工艺参数组合对底部进行钝化处理,通过低能脉冲辐照诱导已加工表面发生亚烧蚀改性,抬升其损伤阈值;随后使用第一工艺参数组合完成第二组圆环加工,钝化后的重叠区不再被有效刻蚀。本发明从物理层面阻断了深度累积,可将深度一致性指标控制在3%以内,同时兼具U型截面、无装夹变形和大面积高效加工的综合优势。
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