Surface treatment method for high biocompatibility ceramic bearing assembly

By introducing bioactive microparticles and a composite cleaning system into plasma treatment, the cleanliness and biocompatibility issues of zirconia ceramic bearing assemblies have been resolved, achieving efficient surface treatment suitable for small and medium-scale production and meeting the needs of cell mixing bags.

CN122404036APending Publication Date: 2026-07-17ZHEJIANG JIENAIER NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHEJIANG JIENAIER NEW MATERIAL CO LTD
Filing Date
2026-05-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing surface treatment processes for zirconia ceramic bearing assemblies are difficult to achieve a synergistic improvement in ultra-cleanliness and high biocompatibility, and are highly dependent on equipment, failing to meet the requirements of high cleanliness, non-cytotoxicity, and sterilization resistance for cell mixing bags.

Method used

Introducing bioactive microparticles into the plasma treatment process, combined with physical ultrasound and gentle chemical cleaning, utilizes plasma energy to achieve a synergistic effect of etching and cleaning with microparticle activation and deposition, reducing reliance on high-precision specialized equipment.

Benefits of technology

It achieves a synergistic improvement in the ultra-cleanliness and high biocompatibility of ceramic bearing components, making it suitable for small and medium-scale production, reducing equipment procurement and maintenance costs, and achieving a high product qualification rate, thus meeting the requirements for use in cell mixing bags.

✦ Generated by Eureka AI based on patent content.
Patent Text Reader

Abstract

本发明公开了高生物相容性陶瓷轴承组件的表面处理方法,清洁处理的陶瓷轴承组件,在等离子体处理中,向等离子处理腔内引入生物活性微粒,利用等离子体能量同步实现对陶瓷轴承组件表面的刻蚀清洁与生物活性微粒的活化沉积改性。处理后的陶瓷轴承组件的表面金属杂质含量≤1ppm,有机残留含量≤0.5ppm,表面粗糙度Ra≤0.05μm,细胞毒性≤1级,溶血率≤5%,无致敏反应,且可耐受121‑134℃高温高压灭菌。本发明设备要求低、操作便捷、稳定性高,处理后的陶瓷轴承组件可完全适配细胞搅拌袋的高洁净、无细胞毒性、耐灭菌需求。
Need to check novelty before this filing date? Find Prior Art