A re-manufacturable casing PDC bit and method of manufacture

By designing detachable movable cutter wings and a hollow structure on the PDC drill bit, combined with elastic buffer elements, the problem of drill bit failure due to vibration in casing drilling is solved. This enables the drill bit to be remanufactured and recycled, reduces remanufacturing costs, and improves drilling stability and lifespan.

CN122407084APending Publication Date: 2026-07-17SOUTHWEST PETROLEUM UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SOUTHWEST PETROLEUM UNIV
Filing Date
2026-06-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing PDC drill bits are prone to failure during drilling due to impact, wear and thermal damage. Furthermore, existing remanufacturing methods suffer from problems such as unreasonable design, difficulty in repair, and high cost. In particular, it is difficult to achieve a synergistic design of recyclability and remanufacturing in casing drilling.

Method used

A remanufacturable casing PDC drill bit is designed, which adopts a detachable movable cutter blade and a hollow structure, combined with an elastic buffer element. The hollow structure reduces vibration and buffers energy. The drill bit body is equipped with a hollow structure to reduce vibration transmission. In the drill bit design stage, a reference positioning point and a laser cladding guide groove are preset to achieve precise repair.

Benefits of technology

Extend drill bit lifespan, reduce remanufacturing costs, improve drilling stability and casing protection, achieve synergistic design of drill bit remanufacturability and recyclability, and ensure the mechanical strength and structural integrity of drill bits during service.

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Abstract

一种可再制造套管PDC钻头及制造方法,属于石油天然气、矿山工程、建筑基础工程施工、地质、水文等钻探设备技术领域。钻头体上可拆卸地安装有至少一个移动刀翼,所述移动刀翼内部设有镂空结构,所述镂空结构位于PDC切削齿安装孔与移动刀翼底面之间的实体区域内;所述移动刀翼上设有轴向限位块和径向限位燕尾槽,所述钻头体上设有与所述径向限位燕尾槽滑动配合的径向限位燕尾滑块;所述移动刀翼通过所述径向限位燕尾槽与径向限位燕尾滑块的配合实现径向定位,钻头内部空隙和金属骨架结构会像一个缓冲器,通过自身微小形变来吸收和耗散部分冲击能量,拆卸式移动刀翼的设计,使局部损坏无需整体报废,降低再制造成本。
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