A nondestructive testing method for surface hardness of ferromagnetic material based on magnetostrictive guided wave transducer curve

By using EMAT sensor configuration and guided wave transduction curves, the problem that traditional hardness testing methods cannot achieve non-destructive testing of complex structures is solved. This enables non-contact, accurate hardness prediction, which is suitable for non-destructive testing of complex structures.

CN122409830APending Publication Date: 2026-07-17INNER MONGOLIA AUTONOMOUS REGION SPECIAL EQUIP INSPECTION & RES INST +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
INNER MONGOLIA AUTONOMOUS REGION SPECIAL EQUIP INSPECTION & RES INST
Filing Date
2026-04-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional hardness testing methods are contact-based and cannot meet the requirements for full-size, full-surface non-destructive testing of complex structural parts. Furthermore, the accuracy of electromagnetic methods is easily affected by surface conditions, and there is a lack of hardness mapping models based on magnetostrictive guided waves.

Method used

An EMAT sensor configuration with one exciter and one receiver is adopted, with the exciter and receiver sensors arranged independently. The SHO guided wave signal is excited by applying a static bias magnetic field, and the transduction response curve of the guided wave amplitude versus the static bias magnetic field is constructed. Feature parameters are extracted and a mapping model is trained to achieve non-contact hardness prediction.

Benefits of technology

It achieves non-contact, interference-resistant, and universal hardness testing of complex structures, and is suitable for non-destructive testing of clean or complex-shaped components. It improves the efficiency of testing and the accuracy and versatility of signals. It is suitable for hardness testing of in-service, clean, or complex-shaped components, and has good material versatility and interference resistance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN122409830A_ABST
    Figure CN122409830A_ABST
Patent Text Reader

Abstract

本发明公开了一种基于磁致伸缩导波换能曲线的铁磁性材料表面硬度无损检测方法,旨在实现铁磁性构件表面硬度的非接触、定量化表征。该方法首先利用磁致伸缩电磁声换能器(EMAT)激发SH0模态导波,通过施加不同强度的静态偏置磁场并采集相应的导波响应信号,构建出导波幅值随偏置磁场变化的换能曲线;随后从该曲线中提取多个表征特征参数,并基于已知表面硬度的样本数据训练回归模型,以建立特征参数与材料硬度之间的定量映射关系。在检测阶段,通过获取待测工件的导波换能响应并提取特征参数,将其输入已训练的回归模型中,即可实现对其表面硬度的无损检测。该方法具有非接触、灵敏度高、适应性强等优点,可适用于多种铁磁性板材的表面硬度检测。
Need to check novelty before this filing date? Find Prior Art