Magnetic material cleaning device

Abstract

The application discloses a magnetic material cleaning device, belonging to the technical field of impurity removal, mainly including a cleaning tank, a feeding pipe, a discharging port and an impurity removal area and other key components. The cleaning tank, as a core component, not only provides a stable and closed cleaning environment for the cleaned object, but also is internally provided with a conveying channel to ensure that the cleaned object can enter in order from the conveying head end and be smoothly discharged from the conveying tail end after cleaning, thereby improving the continuity and automation degree of the cleaning process. The feeding pipe is communicated with the cleaning tank, so that the cleaned object can easily enter the inside of the cleaning tank, and the problems of material blockage or leakage are avoided. The discharging port is arranged at the conveying tail end of the cleaning tank, so that the cleaned material can be smoothly discharged, and convenience is provided for the connection of subsequent processes.

Description

Technical Field

[0001] This invention relates to the field of impurity removal technology, and specifically to a magnetic material cleaning device. Background Technology

[0002] During the production and processing of magnetic raw materials, the raw materials often contain various impurities, such as dust and metal shavings. The presence of these impurities not only affects the quality of the magnetic raw materials but also adversely impacts subsequent production processes. Therefore, effective impurity removal and cleaning treatment is necessary before the magnetic raw materials are put into use.

[0003] Traditional methods for cleaning and removing impurities from magnetic materials mostly rely on manual operation, which is not only inefficient but also makes it difficult to guarantee cleaning quality. With the continuous development of automation technology, some highly automated magnetic material cleaning and removal devices have emerged on the market. However, these devices still have certain limitations in design and function, such as poor impurity removal effect, significant waste of cleaning fluid, and high equipment maintenance costs. Summary of the Invention

[0004] In view of the above-mentioned technical deficiencies, the purpose of this invention is to provide a magnetic material cleaning device that can automatically clean and remove impurities from magnetic materials by means of a cleaning solution during the transfer of magnetic materials.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The present invention provides a magnetic material cleaning device, comprising: A cleaning tank is provided to hold and clean the items to be cleaned. The interior of the cleaning tank is provided with a conveying channel for conveying the items to be cleaned. The conveying channel includes a conveying head end and a conveying tail end. The feed pipe is connected to the cleaning tank and to the conveying head of the conveying channel; The discharge port is located at the conveyor tail end of the cleaning tank; The cleaning tank has an impurity removal area located between the inlet pipe and the outlet. A groove is provided between the impurity removal area and the outlet. The top surface of the impurity removal area is inclined, and an impurity removal port is provided on one side of the top of the inclined surface. When the cleaning device performs cleaning work, the cleaning tank is filled with cleaning liquid up to the level of the impurity removal port, so that the impurities inside the cleaning tank flow down the inclined surface to the impurity removal port.

[0006] Preferably, the conveying channel is equipped with a conveyor belt, which has a multi-section structure. The part of the conveyor belt located in the impurity removal area is the feeding section, the inlet of the feed pipe is located above the feeding section, the part of the conveyor belt located at the discharge outlet is the lifting section, and the part of the conveyor belt extending out of the discharge outlet is the discharge section. The conveyor belt can transport the object to be cleaned from the beginning of the conveying process to the end of the conveying process, and clean it with the cleaning liquid during the conveying process.

[0007] Preferably, the conveyor belt has ventilation holes inside, and an exhaust box is provided inside the feed section of the conveyor belt. The exhaust box has several air outlets, which can inject gas into the conveyor belt. The gas passes through the ventilation holes and enters the interior of the object being cleaned.

[0008] Preferably, the cleaning device includes a housing, the cleaning tank is disposed inside the housing, the groove separates the impurity removal area from the discharge port, the height of the discharge port is higher than the height of the impurity removal port, and the lowest height of the groove is lower than the height of the impurity removal port.

[0009] Preferably, the conveyor belt includes multiple guide rollers and a filter belt connected to the multiple guide rollers, the vent is provided on the filter belt, and the cleaning device is equipped with a motor for driving any one of the guide rollers to rotate.

[0010] Preferably, an air outlet is provided on one side of the cleaning tank, the air outlet is located on the lower end of the inclined surface, the air outlet is arranged on one side of the conveying channel along the length of the conveying channel, and the air outlet direction points towards the discharge port.

[0011] Preferably, a waste collection box is provided on one side of the impurity removal port. The waste collection box is located on the side away from the air outlet pipe. The waste will move towards the discharge port under the push of the gas in the air outlet pipe and will accumulate on the side close to the waste collection box.

[0012] Preferably, a waste pushing device is fixed on the outer shell, and the waste pushing device is provided with a pushing belt. One end of the pushing belt is located at the impurity removal port, and the other end extends to the waste collection box.

[0013] Preferably, the pusher belt includes a bracket and a belt sleeved on the bracket, and a plurality of scraper strips are connected to the belt, the scraper strips being made of rubber.

[0014] The beneficial effects of this invention are as follows: By setting up a purification zone with an inclined surface at the top, impurities can flow down the inclined surface to the purification port, where they can then be cleaned. This eliminates the need for extensive cleaning of the cleaning fluid surface, effectively improving purification efficiency.

[0015] By setting up a conveying channel inside the cleaning tank, and installing a cleaning fluid outflow device inside the conveying channel, the cleaning fluid can fully contact the object being cleaned, while avoiding excessive waste of the cleaning fluid.

[0016] The design, which employs a conveyor belt and motor drive, enables the automatic conveying and cleaning of magnetic raw materials, reducing the cost of manual operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention.

[0018] Figure 2 For the present invention Figure 1 A cross-sectional view along the AA direction.

[0019] Figure 3 This is a perspective view of the present invention.

[0020] Figure 4 This is a schematic diagram of the structure of the outer shell, waste collection box, and waste pushing device of the present invention.

[0021] Figure 5 This is a diagram showing the air supply to the exhaust box and air outlet of the present invention.

[0022] In the diagram: 1. Cleaning tank, 2. Feed pipe, 3. Discharge port, 4. Groove, 5. Impurity removal port, 6. Conveyor belt, 61. Feed section, 62. Lifting section, 63. Discharge section, 7. Outer shell, 8. Exhaust box, 9. Air outlet, 10. Waste collection box, 11. Support, 12. Scraper. Detailed Implementation

[0023] The present invention is illustrated below with specific embodiments, but these are not intended to limit the invention.

[0024] Example 1 like Figures 1-5 As shown in the figure, in this embodiment, a magnetic material cleaning device is provided, including a cleaning tank 1, an inlet pipe 2 and an outlet 3. The cleaning tank 1 contains the object to be cleaned and cleans the object. The cleaning tank 1 is provided with a conveying channel for conveying the object to be cleaned. The conveying channel includes a conveying head end and a conveying tail end. The design of the cleaning tank 1 provides a closed and stable cleaning environment for the object to be cleaned. The setting of the conveying channel enables the object to be cleaned to enter the cleaning tank 1 in an orderly manner from the conveying head end and to be discharged from the conveying tail end after cleaning, realizing the continuity and automation of the cleaning process. The feed pipe 2 is connected to the washing tank 1 and to the conveying head of the conveying channel. The connection between the feed pipe 2 and the washing tank 1 ensures that the cleaned items can smoothly enter the washing tank 1, avoiding material blockage or leakage caused by improper inlet design. The connection between the feed pipe 2 and the conveying head of the conveying channel allows the cleaned items to directly enter the conveying channel, reducing the number of manual operation steps. The discharge port 3 is located at the end of the conveyor of the cleaning tank 1. This ensures that the cleaned material can be smoothly discharged from the cleaning tank 1 after cleaning, avoiding material retention or blockage caused by improper outlet design. The design of the discharge port 3 also facilitates the connection of subsequent processes and improves the automation level of the entire production line. The cleaning tank 1 includes an impurity removal area located between the inlet pipe 2 and the outlet 3. A groove 4 is provided between the impurity removal area and the outlet 3. The top surface of the impurity removal area is sloped, and an impurity removal port is located on one side of the top of the slope. This impurity removal area creates a dedicated impurity collection area within the cleaning tank 1, helping to concentrate impurities generated during the cleaning process for subsequent processing. The sloped design allows impurities to flow naturally down the slope to the impurity removal port 5 without the need for additional power or equipment. The inclined surface design also improves the impurity removal efficiency, allowing impurities to be discharged from the cleaning tank 1 more quickly, avoiding contamination of the cleaning solution and subsequent processes by impurities. When the cleaning device is cleaning, the cleaning tank 1 is filled with cleaning solution up to the level of the impurity removal port 5, causing the impurities inside the cleaning tank 1 to flow along the inclined surface to the impurity removal port 5. The groove 4 separates the impurity removal area from the discharge port 3, preventing impurities from entering the discharge port 3 and contaminating the cleaned material. The design of the impurity removal port 5 allows impurities to be discharged smoothly from the cleaning tank 1, while avoiding excessive loss of cleaning solution and saving water resources. The position of the impurity removal port 5 is reasonably set, facilitating the subsequent collection and treatment of impurities.

[0025] Example 2 like Figures 1-5 As shown, based on Example 1, this example provides a cleaning process for the magnetic raw materials, as detailed below: The conveyor channel is equipped with a multi-section conveyor belt 6. The feed section 61 is located in the impurity removal area, with the feed inlet of the feed pipe 2 positioned above it. The lifting section 62 is located at the discharge outlet 3, and the discharge section 63 extends beyond the outlet 3. The conveyor belt 6 transports the items to be cleaned from the beginning to the end of the conveyor, where they are cleaned by the cleaning fluid. The design of the feed section 61, lifting section 62, and discharge section 63 ensures that the items undergo different processing stages during transport, meeting the requirements for cleaning, lifting, and discharge. This multi-section design ensures that the items can be smoothly transported from the beginning to the end of the conveyor.

[0026] The conveyor belt 6 has internal ventilation holes, and an exhaust box 8 is located inside the feed section 61. The exhaust box 8 has several air outlets that allow gas to be injected into the conveyor belt 6. The gas passes through the ventilation holes and enters the interior of the object being cleaned. The design of the ventilation holes and exhaust box 8 inside the conveyor belt 6 allows gas to pass through the ventilation holes and enter the interior of the object being cleaned, helping to remove residual impurities and moisture. This design improves the cleaning effect and also helps to dry the object being cleaned.

[0027] The cleaning device includes a housing 7, with a cleaning tank 1 disposed inside the housing 7. A groove 4 separates the impurity removal area from the discharge port 3. The height of the discharge port 3 is higher than the height of the impurity removal port 5, while the lowest point of the groove 4 is lower than the height of the impurity removal port 5, providing good protection and preventing interference from the external environment. The design of the groove 4 separates the impurity removal area from the discharge port 3, ensuring that impurities do not enter the discharge port 3, thus improving the cleanliness of the discharge port 3 and the quality of the product.

[0028] The conveyor belt 6 includes multiple guide rollers and a filter belt connected to the guide rollers. Ventilation holes are located on the filter belt. A motor is installed inside the cleaning device to drive the rotation of any one of the guide rollers. The filter belt design of the conveyor belt 6 helps to filter out impurities from the items being cleaned, improving the cleaning effect. The motor-driven design makes the operation of the conveyor belt 6 more stable and reliable.

[0029] The cleaning tank 1 has an air outlet 9 on one side, located at the lower end of the inclined surface. The air outlet 9 is positioned along the length of the conveying channel, and its outlet direction points towards the impurity removal port 5, which helps to accelerate the flow and separation of impurities. This design further improves the impurity removal efficiency and also facilitates the recycling and conservation of the cleaning solution.

[0030] Example 3 like Figures 1-5 As shown, based on Embodiment 1 and Embodiment 2, this embodiment provides a waste discharge structure, as detailed below: A waste collection box 10 is provided on one side of the impurity removal port 5. The waste collection box 10 is located on the side away from the gas outlet pipe. Under the push of the gas from the gas outlet pipe, the waste will move towards the impurity removal port 5 and accumulate on the side near the waste collection box 10. The waste collection box 10 allows for centralized collection and processing of waste, avoiding waste scattering and environmental pollution. The waste moves towards the impurity removal port 5 and accumulates on the side near the waste collection box 10 under the push of the gas from the gas outlet pipe, facilitating subsequent processing and cleaning.

[0031] A waste pushing device is fixed on the outer casing 7. The waste pushing device is equipped with a pushing belt. One end of the pushing belt is located at the impurity removal port 5, and the other end extends to the waste collection box 10. The waste pushing device enables waste to be automatically pushed from the impurity removal port 5 to the waste collection box 10, simplifying the waste handling process. This design improves the automation level and working efficiency of the equipment.

[0032] The pusher belt includes a support frame 11 and a belt sleeved on the support frame 11. Multiple scraper blades 12, made of rubber, are connected to the belt. These rubber scraper blades 12 help to more effectively scrape and push waste, ensuring that the waste can smoothly enter the waste collection bin 10. The rubber scraper blades 12 are wear-resistant and corrosion-resistant, thus improving their service life.

[0033] Working principle: Raw materials enter the conveying channel of the washing tank 1 through the feed pipe 2 and are received by the feed section 61 on the conveyor belt 6. Driven by a motor, the conveyor belt 6 transports the raw materials from the beginning to the end of the conveying process.

[0034] During the conveying process, the raw materials are thoroughly soaked and cleaned by the cleaning solution. Simultaneously, due to the inclined design of the impurity removal area, impurities flow down the inlet 5. Furthermore, the ventilation holes and exhaust box 8 inside the conveyor belt 6 allow gas to be injected into the raw materials, further aiding in cleaning and impurity removal.

[0035] After cleaning, waste (including impurities and excess cleaning fluid) will accumulate near the impurity removal port 5. At this time, the conveyor belt on the waste pushing device will push this waste into the waste collection box 10 for subsequent processing.

[0036] After being cleaned and impurity removed, the raw materials are finally discharged from the discharge section 63 of the conveyor belt 6 for use in subsequent processes.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the present invention without departing from the spirit and scope of the present invention. Any modifications or partial substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A magnetic material cleaning device, characterized in that, include: The cleaning tank (1) contains the object to be cleaned and cleans the object. The cleaning tank (1) is provided with a conveying channel for conveying the object to be cleaned. The conveying channel includes a conveying head end and a conveying tail end. Feed pipe (2), which is connected to the cleaning tank (1) and connected to the conveying head of the conveying channel; The discharge port (3) is located at the conveying end of the cleaning tank (1); The cleaning tank (1) has a cleaning area inside, which is located between the feed pipe (2) and the discharge port (3). A groove (4) is provided between the cleaning area and the discharge port (3). The top surface of the cleaning area is an inclined surface, and a cleaning port (5) is provided on one side of the top of the inclined surface. When the cleaning device performs cleaning work, the cleaning tank (1) is filled with cleaning liquid with water level up to the cleaning port (5), so that the impurities inside the cleaning tank (1) flow along the inclined surface to the cleaning port (5).

2. The magnetic material cleaning device according to claim 1, characterized in that, The conveyor channel is equipped with a conveyor belt (6) inside. The conveyor belt (6) has a multi-section structure. The part of the conveyor belt (6) located in the impurity removal area is the feeding section (61). The inlet of the feed pipe (2) is located above the feeding section (61). The part of the conveyor belt (6) located at the outlet (3) is the lifting section (62). The part of the conveyor belt (6) extending out of the outlet (3) is the discharge section (63). The conveyor belt (6) can transport the cleaned material from the beginning of the conveyor to the end of the conveyor and clean it with the cleaning liquid during the conveying process.

3. The magnetic material cleaning device according to claim 2, characterized in that, The conveyor belt (6) has ventilation holes inside. The conveyor belt (6) has an exhaust box (8) inside the feed section (61). The exhaust box (8) has several air outlets. The air outlets can inject gas into the conveyor belt (6). The gas passes through the ventilation holes and enters the interior of the object being cleaned.

4. The magnetic material cleaning device according to claim 1, characterized in that, The cleaning device includes a housing (7), a cleaning tank (1) is disposed inside the housing (7), a groove (4) separates the impurity removal area from the discharge port (3), the height of the discharge port (3) is higher than the height of the impurity removal port (5), and the lowest height of the groove (4) is lower than the height of the impurity removal port (5).

5. The magnetic material cleaning device according to claim 3, characterized in that, The conveyor belt (6) includes multiple guide rollers and a filter belt connected to the multiple guide rollers. The ventilation holes are provided on the filter belt. The cleaning device is equipped with a motor for driving any one of the guide rollers to rotate.

6. The magnetic material cleaning device according to claim 4, characterized in that, The cleaning tank (1) has an air outlet (9) on one side. The air outlet (9) is located at the lower end of the inclined surface. The air outlet (9) is arranged on one side of the conveying channel along the length of the conveying channel. The air outlet (9) points to the impurity removal port (5).

7. The magnetic material cleaning device according to claim 6, characterized in that, A waste collection box (10) is provided on one side of the impurity removal port (5). The waste collection box (10) is located on the side away from the gas outlet pipe. The waste will move towards the impurity removal port (5) under the gas push of the gas outlet pipe and will accumulate on the side close to the waste collection box (10).

8. The magnetic material cleaning device according to claim 7, characterized in that, A waste pushing device is fixed on the outer shell (7). The waste pushing device is equipped with a pushing belt. One end of the pushing belt is set at the impurity removal port (5), and the other end extends to the waste collection box (10).

9. A magnetic material cleaning device according to claim 7, characterized in that, The pusher belt includes a bracket (11) and a belt sleeved on the bracket (11), and a plurality of scraper strips (12) are connected on the belt. The scraper strips (12) are made of rubber.

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