Production device of heat-resistant high-strength full-length anchoring resin anchoring agent

Abstract

The application relates to the technical field of resin anchoring agent production equipment, and discloses a heat-resistant high-strength full-length anchoring resin anchoring agent production device, a detection system is started and is used for scanning and detecting the inner wall of a production equipment body to obtain inner wall residual information; when it is determined that the inner wall residual reaches a cleaning standard, the detection system sends a starting instruction to a pushing-out assembly and a wall-cleaning assembly; a rotating assembly drives the pushing-out assembly and the wall-cleaning assembly to rotate around the central axis of the production equipment body; the pushing-out assembly pushes the wall-cleaning assembly along the radial direction, so that the wall-cleaning assembly is tightly attached to the inner wall of the production equipment body; the wall-cleaning assembly brushes and scrapes the inner wall during the rotating process to remove residual anchoring agent raw materials; during the cleaning process, the detection system continuously and real-timely monitors the inner wall cleaning state, and sends a stopping instruction until the residual removal reaches the standard, each assembly is reset, and the cover body is removed after the cleaning is completed.

Description

Technical Field

[0001] This invention relates to the field of resin anchoring agent production equipment technology, and in particular to a heat-resistant, high-strength, full-length anchoring resin anchoring agent production device. Background Technology

[0002] Resin anchoring agents are key materials in coal mine roadway support and tunnel engineering, and their performance directly affects the stability and safety of the support structure. With the increasing demand for deep mining and high-temperature tunnel construction, heat-resistant, high-strength, full-length anchoring resin anchoring agents have been increasingly widely used because they can maintain excellent compressive strength and anchoring ability even under high temperature and high pressure environments.

[0003] Existing technologies do not address the structural design of anchoring agent production equipment, nor do they consider the cleaning of the equipment after use. Furthermore, existing resin anchoring agent production equipment often uses fixed mixing tanks with complex internal structures. There are many dead corners between the mixing shaft, impellers, and tank walls, making them difficult to reach during cleaning. Simultaneously, because resin raw materials easily adhere to the inner walls during the reaction process, conventional water washing or solvent rinsing methods are insufficient to completely remove solidified residues. Manual disassembly and cleaning are often required, which is cumbersome, inefficient, and the chemical solvents used during cleaning may cause secondary corrosion to the equipment.

[0004] Therefore, existing heat-resistant high-strength full-length anchoring resin anchoring agent production equipment still has significant shortcomings in terms of ease of cleaning and removal of residues on the inner wall. There is an urgent need for a production equipment that is easy to clean and can completely remove residues from the inner wall in order to improve production efficiency, ensure product quality and reduce equipment maintenance costs. Summary of the Invention

[0005] The purpose of this invention is to provide a production device for heat-resistant, high-strength, full-length anchoring resin anchoring agent, which solves the problem of incomplete cleaning of the inner wall residue in existing heat-resistant, high-strength, full-length anchoring resin anchoring agent production devices.

[0006] To achieve the above objectives, the present invention provides a production apparatus for heat-resistant, high-strength, full-length anchoring resin anchoring agent, comprising a production equipment body and a cleaning mechanism, wherein the cleaning mechanism includes a cover, a rotating assembly, two ejection assemblies, two wall cleaning assemblies, and a detection system; The cover is disposed on one side of the production equipment body, the rotating assembly is disposed on the cover, the two ejection assemblies are respectively stacked on the rotating assembly, the two wall cleaning assemblies are respectively installed on the two ejection assemblies, and the detection system is disposed on the cover.

[0007] The rotating assembly includes a motor, a rotating rod, and a mounting shell. The motor is fixedly connected to the cover and located on the cover. The rotating rod is fixedly connected to the output end of the motor and rotatably connected to the cover. The mounting shell is fixedly connected to the rotating rod and located on the rotating rod.

[0008] The ejection assembly includes an electric push rod, a movable plate, and two limiting blocks. The electric push rod is fixedly connected to the mounting housing and located inside the mounting housing. The movable plate is fixedly connected to the output end of the electric push rod. The two limiting blocks are respectively fixedly connected to the movable plate and slidably connected to the mounting housing.

[0009] The wall cleaning assembly includes multiple cleaning brushes and a scraper. The multiple cleaning brushes are respectively mounted on the movable plate, and the scraper is fixedly connected to the movable plate and located on one side of the movable plate.

[0010] The detection system includes an image acquisition module, a residue analysis module, a cleaning determination module, and an alarm module. The image acquisition module is used to acquire real-time images of the inner wall of the production equipment through a high-definition camera, and obtain information on the distribution location, area and thickness of the residue on the inner wall. The residue analysis module is used to receive image data transmitted by the image acquisition module, analyze the type, adhesion degree and solidification state of the residue on the inner wall based on the preset residue identification algorithm, and generate a residue assessment report. The cleaning determination module is used to compare the residue data with the preset cleaning threshold based on the evaluation report output by the residue analysis module, determine whether the current residue level on the inner wall meets the cleaning standard, and send start or stop commands to the ejection component and the wall cleaning component. The alarm module is used to issue an audible and visual alarm signal when the residue analysis module determines that the residue on the inner wall exceeds the safety threshold or the cleaning judgment module detects an abnormality in the cleaning process, so as to prompt the operator to intervene in a timely manner.

[0011] The image acquisition module includes a rotation shooting unit, a light source compensation unit, and an image transmission unit. The rotating imaging unit is used to drive the high-definition camera to rotate circumferentially around the rotating component, so as to achieve 360° image acquisition of the inner wall of the production equipment body without blind spots; The light source compensation unit is used to automatically adjust the supplementary light intensity according to the internal lighting environment of the device to ensure the clarity of image acquisition; The image transmission unit is used to transmit the acquired image data to the residual analysis module in real time.

[0012] The residue analysis module includes an image preprocessing unit, a feature extraction unit, and a residue evaluation unit. The image preprocessing unit is used to perform denoising, enhancement, and edge detection processing on the received image data to improve image quality; The feature extraction unit is used to extract the color features, texture features, and shape features of the residue from the preprocessed image; The residue assessment unit is used to determine the type of residue, calculate the adhesion area and thickness based on the extracted feature information and in conjunction with a preset residue database, and generate a residue assessment report.

[0013] The cleaning determination module includes a threshold setting unit, a comparison and analysis unit, and an instruction generation unit. The threshold setting unit is used to set differentiated cleaning threshold parameters according to different production batches and raw material types. The comparison and analysis unit is used to compare the residual area and thickness data output by the residual assessment unit with the corresponding threshold to determine whether the cleaning standard is met. The instruction generation unit is used to generate control instructions based on the comparison results to control the extension stroke of the ejection component, the rotation speed of the wall cleaning component, and the cleaning time.

[0014] The alarm module includes an anomaly monitoring unit, a graded alarm unit, and a recording and storage unit. The anomaly monitoring unit is used to monitor the equipment operating status, cleaning fluid pressure and residue removal progress in real time during the cleaning process, and to identify abnormal situations. The graded alarm unit is used to classify the anomaly into three levels: early warning, general alarm, and emergency alarm, according to the severity of the anomaly, and emits audible and visual signals of different frequencies accordingly. The recording and storage unit is used to store abnormal information, alarm records and processing results for each cleaning process, which facilitates subsequent traceability and analysis.

[0015] This invention discloses a heat-resistant, high-strength, full-length anchoring resin anchoring agent production device. After production is completed, the stirring device of the production equipment body is first removed, and then the cover is installed on the production equipment body, so that the cleaning mechanism and the production equipment body are in cooperation. Subsequently, the detection system is started and scans the inner wall of the production equipment body to obtain information on the residue on the inner wall. When the detection determines that the residue on the inner wall reaches the cleaning standard, the detection system sends a start command to the ejection component and the wall cleaning component. The rotation component drives the ejection component and the wall cleaning component to rotate circumferentially around the central axis of the production equipment body. The ejection component pushes the wall cleaning component radially out, so that it fits tightly against the inner wall of the production equipment body. During the rotation, the wall cleaning component brushes and scrapes the inner wall to remove residual anchoring agent raw materials. During the cleaning process, the detection system continuously monitors the cleaning status of the inner wall in real time until the residue is removed to the standard and then sends a stop command. All components are reset, and the cover is removed after cleaning is completed. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the structure of a heat-resistant, high-strength, full-length anchoring resin anchoring agent production device provided by the present invention.

[0018] Figure 2 This is a cross-sectional view of a heat-resistant, high-strength, full-length anchoring resin anchoring agent production device provided by the present invention.

[0019] Figure 3 This is a schematic diagram of the detection system.

[0020] In the diagram: 1-Production equipment body, 2-Cover, 3-Detection system, 4-Motor, 5-Rotating rod, 6-Mounting shell, 7-Electric push rod, 8-Moving plate, 9-Limit block, 10-Cleaning brush, 11-Scraper, 31-Image acquisition module, 32-Residue analysis module, 33-Cleaning judgment module, 34-Alarm module, 311-Rotating shooting unit, 312-Light source compensation unit, 313-Image transmission unit, 321-Image preprocessing unit, 322-Feature extraction unit, 323-Residue assessment unit, 331-Threshold setting unit, 332-Comparison analysis unit, 333-Instruction generation unit, 341-Abnormal monitoring unit, 342-Graded alarm unit, 343-Record storage unit. Detailed Implementation

[0021] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0022] Please see Figures 1 to 3 The present invention provides a heat-resistant, high-strength, full-length anchoring resin anchoring agent production device, including a production equipment body 1 and a cleaning mechanism. The cleaning mechanism includes a cover 2, a rotating component, two ejection components, two wall cleaning components and a detection system 3. The cover 2 is disposed on one side of the production equipment body 1, the rotating component is disposed on the cover 2, the two ejection components are respectively stacked on the rotating component, the two wall cleaning components are respectively installed on the two ejection components, and the detection system 3 is disposed on the cover 2.

[0023] In this embodiment, after production is completed, the stirring device of the production equipment body 1 is first removed, and then the cover 2 is installed on the production equipment body 1 so that the cleaning mechanism and the production equipment body 1 are in cooperation. Then, the detection system 3 is started and scans the inner wall of the production equipment body 1 to obtain information on the residue on the inner wall. When the detection determines that the residue on the inner wall reaches the cleaning standard, the detection system 3 sends a start command to the ejection component and the wall cleaning component. The rotation component drives the ejection component and the wall cleaning component to rotate circumferentially around the central axis of the production equipment body 1. The ejection component pushes the wall cleaning component radially out so that it fits tightly against the inner wall of the production equipment body 1. During the rotation, the wall cleaning component brushes and scrapes the inner wall to remove residual anchoring agent raw materials. During the cleaning process, the detection system 3 continuously monitors the cleaning status of the inner wall in real time until the residue is removed and a stop command is sent. All components are reset, and the cover 2 is removed after the cleaning is completed.

[0024] Furthermore, the rotating assembly includes a motor 4, a rotating rod 5, and a mounting shell 6. The motor 4 is fixedly connected to the cover 2 and located on the cover 2. The rotating rod 5 is fixedly connected to the output end of the motor 4 and rotatably connected to the cover 2. The mounting shell 6 is fixedly connected to the rotating rod 5 and located on the rotating rod 5.

[0025] In this embodiment, the motor 4 operates after receiving the start signal, and its output end drives the rotating rod 5 to rotate. The rotating rod 5 rotates stably under the support of the cover 2, and synchronously drives the mounting shell 6 to rotate around the axis. During the rotation, the mounting shell 6 drives the ejection component and the wall cleaning component on it to move circumferentially together, so that the wall cleaning component can cover the 360° circumferential range of the inner wall of the production equipment body 1, and achieve all-round cleaning.

[0026] Furthermore, the ejection assembly includes an electric push rod 7, a movable plate 8, and two limiting blocks 9. The electric push rod 7 is fixedly connected to the mounting shell 6 and located inside the mounting shell 6. The movable plate 8 is fixedly connected to the output end of the electric push rod 7. The two limiting blocks 9 are respectively fixedly connected to the movable plate 8 and respectively slidably connected to the mounting shell 6.

[0027] In this embodiment, the electric actuator 7 is activated, and the drive mechanism inside the electric actuator 7 converts electrical energy into linear motion. The output end pushes the moving plate 8 outward or inward along the radial direction of the mounting shell 6. Under the action of the thrust, the moving plate 8 moves radially along the mounting shell 6. Two limiting blocks 9 are fixedly connected to the moving plate 8 and move synchronously with the moving plate 8. The limiting blocks 9 slide in the guide groove on the inner wall of the mounting shell 6 to constrain and correct the movement direction of the moving plate 8, preventing the moving plate 8 from deflecting or getting stuck. When the moving plate 8 moves to the target stroke position, the limiting blocks 9 contact the limiting boss on the inner wall of the mounting shell 6, preventing the moving plate 8 from continuing to move, thus achieving precise limiting of the push-out stroke. After receiving the retraction command, the output end of the electric actuator 7 pulls the moving plate 8 in the opposite direction to reset it. The limiting blocks 9 slide in the opposite direction along the guide groove until the moving plate 8 returns to the initial position, completing one push-out and reset cycle.

[0028] Furthermore, the wall cleaning assembly includes a plurality of cleaning brushes 10 and a scraper 11. The plurality of cleaning brushes 10 are respectively mounted on the movable plate 8, and the scraper 11 is fixedly connected to the movable plate 8 and located on one side of the movable plate 8.

[0029] In this embodiment, driven by the external ejection mechanism, the moving plate 8 approaches the inner wall of the production equipment body 1 radially. The bristle tips of the multiple cleaning brushes 10 first contact the inner wall surface, and the blade tip of the scraper 11 then contacts the inner wall surface. The cleaning brushes 10 rotate circumferentially with the moving plate 8 under the drive of the rotating assembly. The bristles repeatedly scrub the residual anchoring agent material on the inner wall surface, causing the loosely attached residues to fall off. During the rotation, the blade of the scraper 11 cuts and scrapes away the stubborn or solidified residues on the inner wall surface, peeling off the hardened layer that is difficult to scrub. The multiple cleaning brushes 10 are arranged at intervals along the length of the moving plate 8 to form segmented scrubbing areas. The scraper 11 is located on one side of the moving plate 8 and forms a front-to-back cooperation relationship with the cleaning brushes 10. The cleaning brushes 10 loosen the residues first, and the scraper 11 then scrapes away the stubborn residues at the bottom layer. The two work together to completely remove the residual anchoring agent material from the inner wall of the production equipment body 1 during continuous rotation.

[0030] Furthermore, the detection system 3 includes an image acquisition module 31, a residue analysis module 32, a cleaning determination module 33, and an alarm module 34; The image acquisition module 31 is used to acquire real-time images of the inner wall of the production equipment body 1 through a high-definition camera, and obtain information on the distribution location, area and thickness of the residue on the inner wall. The residue analysis module 32 is used to receive image data transmitted by the image acquisition module 31, analyze the type, adhesion degree and solidification state of the residue on the inner wall based on the preset residue identification algorithm, and generate a residue evaluation report. The cleaning determination module 33 is used to compare the residue data with the preset cleaning threshold according to the evaluation report output by the residue analysis module 32, determine whether the current residue level on the inner wall reaches the cleaning standard, and send start or stop commands to the ejection component and the wall cleaning component. The alarm module 34 is used to issue an audible and visual alarm signal when the residue analysis module 32 determines that the residue on the inner wall exceeds the safety threshold or the cleaning judgment module 33 detects a cleaning abnormality, so as to prompt the operator to intervene in time.

[0031] In this embodiment, after the detection system 3 is started, the image acquisition module 31 first scans and captures images of the inner wall of the production equipment body 1 area by area using a high-definition camera to obtain the original image information of the distribution location, coverage area, and adhesion thickness of the residual anchoring agent raw material on the inner wall. The image acquisition module 31 transmits the acquired image data to the residue analysis module 32 in real time. After receiving the image data, the residue analysis module 32 calls the preset residue identification algorithm to process the image, identify the type of residue, determine its adhesion degree and solidification state, and generate a residue assessment report containing a residue distribution map, area statistics, thickness data, and removal difficulty level after comprehensive calculation. The cleaning judgment module 33 receives the assessment report output by the residue analysis module 32, extracts the residual area and thickness data, and compares it with the preset... The cleaning thresholds are compared item by item. When the residual area exceeds the area threshold or the thickness exceeds the thickness threshold, it is determined that the current residual level on the inner wall has reached the cleaning standard. Then, a start command is sent to the ejection component and the wall cleaning component to control them to perform the cleaning action. During the cleaning process, the image acquisition module 31 continuously acquires images of the inner wall, the residual analysis module 32 updates the evaluation report in real time, and the cleaning judgment module 33 dynamically compares the residual data after cleaning with the standard threshold. When it is determined that the residue removal meets the standard, a stop command is sent. When the residual analysis module 32 determines that the residue in a certain area exceeds the safety threshold and cannot be removed by conventional cleaning, or when the cleaning judgment module 33 detects that the cleaning time exceeds the limit or the component is operating abnormally, the alarm module 34 triggers an audible and visual alarm signal to prompt the operator to intervene in a timely manner with flashing lights and a buzzer sound.

[0032] Furthermore, the image acquisition module 31 includes a rotation shooting unit 311, a light source compensation unit 312, and an image transmission unit 313; The rotating shooting unit 311 is used to drive the high-definition camera to rotate around the rotating component in a circumferential direction, so as to realize 360° image acquisition of the inner wall of the production equipment body 1 without blind spots. The light source compensation unit 312 is used to automatically adjust the supplementary light intensity according to the internal light environment of the device to ensure the clarity of image acquisition. The image transmission unit 313 is used to transmit the acquired image data to the residual analysis module 32 in real time.

[0033] In this embodiment, after the rotating imaging unit 311 is activated, it drives the high-definition camera to rotate circumferentially around the central axis of the rotating component, with the rotation angle covering the full circumference range from 0° to 360°. It continuously scans and acquires images of the inner wall of the production equipment body 1, ensuring that all areas of the inner wall are captured and recorded without omission. The light source compensation unit 312 senses the internal light environment of the equipment in real time and detects the current illuminance value through a photosensitive sensor. When the detected value is lower than the preset clear illuminance threshold, it automatically adjusts the output power or the number of lights turned on to enhance the local lighting intensity. When the detected value is higher than the preset upper limit threshold, it correspondingly reduces the light intensity to keep the illuminance of the image acquisition area within a suitable range, ensuring the clarity and contrast of the acquired image. The image transmission unit 313 transmits the image data acquired by the rotating imaging unit 311 and assisted by the light source compensation unit 312 to the external residual analysis module 32 in real time through wired or wireless communication. During the transmission process, the image data is compressed, encoded, and error-checked to ensure data integrity and transmission stability.

[0034] Furthermore, the residue analysis module 32 includes an image preprocessing unit 321, a feature extraction unit 322, and a residue evaluation unit 323; The image preprocessing unit 321 is used to perform noise reduction, enhancement, and edge detection processing on the received image data to improve image quality; The feature extraction unit 322 is used to extract the color features, texture features and shape features of the residue from the preprocessed image; The residue assessment unit 323 is used to determine the type of residue, calculate the adhesion area and thickness based on the extracted feature information and in conjunction with a preset residue database, and generate a residue assessment report.

[0035] In this embodiment, the image preprocessing unit 321 receives the raw image data from the image transmission unit 313. First, it performs denoising processing on the image, using median filtering or Gaussian filtering algorithms to eliminate random noise and salt-and-pepper noise generated during image acquisition. Then, it performs contrast enhancement processing on the denoised image, using histogram equalization or adaptive gamma correction to improve the contrast between the image's brightness and darkness, highlighting the difference between the residue and the inner wall background. Next, it performs edge detection processing, using the Canny operator or Sobel operator to extract the contour boundary information of the residue, providing clear edge data for subsequent feature extraction. The feature extraction unit 322 extracts the color features, texture features, and shape features of the residue from the preprocessed image, including color features such as… The RGB color space distribution and HSV hue saturation value are used to determine the texture features, including the contrast, correlation, energy, and uniformity parameters of the gray-level co-occurrence matrix. The shape features include area, perimeter, roundness, rectangularity, and aspect ratio parameters. The residue assessment unit 323 receives the multi-dimensional feature data output by the feature extraction unit 322, calls the preset residue database for pattern matching and classification, determines the residue type as uncured resin, semi-cured resin, or fully cured resin, calculates the adhesion area based on the color distribution density, calculates the adhesion thickness based on the edge contour depth information, and generates a residue assessment report containing the residue type, area, thickness, distribution location, and suggested cleaning strategy by comprehensively considering the weights of each feature. The assessment report is then output to the cleaning judgment module 33.

[0036] Furthermore, the cleaning determination module 33 includes a threshold setting unit 331, a comparison and analysis unit 332, and an instruction generation unit 333; The threshold setting unit 331 is used to set differentiated cleaning threshold parameters according to different production batches and raw material types. The comparison and analysis unit 332 is used to compare the residual area and thickness data output by the residual assessment unit 323 with the corresponding threshold to determine whether the cleaning standard is met. The instruction generation unit 333 is used to generate control instructions based on the comparison results to control the extension stroke of the ejection component, the rotation speed of the wall cleaning component, and the cleaning time.

[0037] In this embodiment, the threshold setting unit 331 receives production batch information and raw material type parameters input by the operator or automatically called by the system. Based on the differences in resin ratio, filler content, and curing agent type in different batches, as well as the differences in adhesion characteristics of different raw material types under the same conditions, it sets differentiated cleaning threshold parameters, including area threshold, thickness threshold, and cleaning time threshold, and stores the set threshold parameters in a local register or external memory. The comparison and analysis unit 332 receives residual area and thickness data from the residual assessment unit 323, calls the corresponding threshold parameters stored in the threshold setting unit 331, and compares the residual area with the area threshold and the residual thickness with the thickness threshold item by item. When the residual area... When the residual area is greater than or equal to the area threshold or the residual thickness is greater than or equal to the thickness threshold, the current residual level of the inner wall is determined to meet the cleaning standard, and a cleaning start signal is output. When the residual area is less than the area threshold and the residual thickness is less than the thickness threshold, the cleaning is determined to meet the standard, and a cleaning stop signal is output. The instruction generation unit 333 receives the cleaning start signal or cleaning stop signal output by the comparison and analysis unit 332. When the start signal is received, the required cleaning intensity is calculated based on the residual area and thickness data, and instructions for controlling the extension stroke of the push-out component, controlling the rotation speed of the wall cleaning component, and setting the cleaning duration are generated. When the stop signal is received, reset instructions for each component are generated, and the generated control instructions are sent to the corresponding execution component through the communication interface.

[0038] Furthermore, the alarm module 34 includes an anomaly monitoring unit 341, a graded alarm unit 342, and a recording and storage unit 343; The anomaly monitoring unit 341 is used to monitor the equipment operating status, cleaning fluid pressure and residue removal progress in real time during the cleaning process, and to identify abnormal situations. The graded alarm unit 342 is used to divide the alarm into three levels according to the severity of the anomaly: early warning, general alarm and emergency alarm, and to emit audible and visual signals of different frequencies accordingly. The recording and storage unit 343 is used to store abnormal information, alarm records and processing results for each cleaning process, which facilitates subsequent traceability and analysis.

[0039] In this embodiment, the anomaly monitoring unit 341 collects multi-source operating parameters in real time during the cleaning process through a sensor array, including the equipment operating status detected by the motor 4 current sensor, the cleaning fluid supply pressure detected by the pressure sensor, and the residue removal progress data fed back by the image acquisition module 31. The collected data is compared with the normal operating parameter range to identify abnormal situations such as motor 4 overload, insufficient or excessive pressure, cleaning timeout, and stagnation of residue removal progress. The graded alarm unit 342 receives the anomaly type and severity judgment results output by the anomaly monitoring unit 341, classifying the anomaly into three levels. When the anomaly is a minor deviation and can automatically recover in the next cleaning cycle, it is judged as a warning level and emits a low-frequency intermittent buzzer. The alarm is triggered by a yellow flashing light. When the abnormality is a moderate deviation that requires operator attention but does not require immediate shutdown, it is classified as a general alarm level, emitting a medium-frequency continuous buzzer and an orange flashing light. When the abnormality is a serious fault that may damage the equipment or cause complete cleaning failure, it is classified as an emergency alarm level, emitting a high-frequency rapid buzzer and a red flashing light. The recording and storage unit 343 records and stores the abnormality occurrence time, abnormality type, severity level, alarm level, snapshot of on-site operating parameters, and operator handling results in a structured manner each time an alarm is triggered, establishing a cleaning process abnormality archive database. It supports retrieval and query by time, abnormality type, and equipment number, providing data support for subsequent equipment maintenance strategy optimization and fault trend analysis.

[0040] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A production apparatus for heat-resistant, high-strength, full-length anchoring resin anchoring agent, comprising a production equipment body; characterized in that, It also includes a cleaning mechanism, which comprises a cover, a rotating assembly, two ejection assemblies, two wall-cleaning assemblies, and a detection system; The cover is disposed on one side of the production equipment body, the rotating assembly is disposed on the cover, the two ejection assemblies are respectively stacked on the rotating assembly, the two wall cleaning assemblies are respectively installed on the two ejection assemblies, and the detection system is disposed on the cover.

2. The heat-resistant, high-strength, full-length anchoring resin anchoring agent production device as described in claim 1, characterized in that, The rotating assembly includes a motor, a rotating rod, and a mounting shell. The motor is fixedly connected to the cover and located on the cover. The rotating rod is fixedly connected to the output end of the motor and rotatably connected to the cover. The mounting shell is fixedly connected to the rotating rod and located on the rotating rod.

3. The heat-resistant, high-strength, full-length anchoring resin anchoring agent production device as described in claim 2, characterized in that, The ejection assembly includes an electric push rod, a movable plate, and two limiting blocks. The electric push rod is fixedly connected to the mounting housing and located inside the mounting housing. The movable plate is fixedly connected to the output end of the electric push rod. The two limiting blocks are respectively fixedly connected to the movable plate and slidably connected to the mounting housing.

4. The heat-resistant, high-strength, full-length anchoring resin anchoring agent production device as described in claim 3, characterized in that, The wall cleaning assembly includes multiple cleaning brushes and a scraper. The multiple cleaning brushes are respectively mounted on the movable plate, and the scraper is fixedly connected to the movable plate and located on one side of the movable plate.

5. The heat-resistant, high-strength, full-length anchoring resin anchoring agent production apparatus as described in claim 1, characterized in that, The detection system includes an image acquisition module, a residue analysis module, a cleaning determination module, and an alarm module; The image acquisition module is used to acquire real-time images of the inner wall of the production equipment through a high-definition camera, and obtain information on the distribution location, area and thickness of the residue on the inner wall. The residue analysis module is used to receive image data transmitted by the image acquisition module, analyze the type, adhesion degree and solidification state of the residue on the inner wall based on the preset residue identification algorithm, and generate a residue assessment report. The cleaning determination module is used to compare the residue data with the preset cleaning threshold based on the evaluation report output by the residue analysis module, determine whether the current residue level on the inner wall meets the cleaning standard, and send start or stop commands to the ejection component and the wall cleaning component. The alarm module is used to issue an audible and visual alarm signal when the residue analysis module determines that the residue on the inner wall exceeds the safety threshold or the cleaning judgment module detects an abnormality in the cleaning process, so as to prompt the operator to intervene in a timely manner.

6. The heat-resistant, high-strength, full-length anchoring resin anchoring agent production apparatus as described in claim 5, characterized in that, The image acquisition module includes a rotation shooting unit, a light source compensation unit, and an image transmission unit; The rotating imaging unit is used to drive the high-definition camera to rotate circumferentially around the rotating component, so as to achieve 360° image acquisition of the inner wall of the production equipment body without blind spots; The light source compensation unit is used to automatically adjust the supplementary light intensity according to the internal lighting environment of the device to ensure the clarity of image acquisition; The image transmission unit is used to transmit the acquired image data to the residual analysis module in real time.

7. The heat-resistant, high-strength, full-length anchoring resin anchoring agent production apparatus as described in claim 5, characterized in that, The residue analysis module includes an image preprocessing unit, a feature extraction unit, and a residue evaluation unit; The image preprocessing unit is used to perform denoising, enhancement, and edge detection processing on the received image data to improve image quality; The feature extraction unit is used to extract the color features, texture features, and shape features of the residue from the preprocessed image; The residue assessment unit is used to determine the type of residue, calculate the adhesion area and thickness based on the extracted feature information and in conjunction with a preset residue database, and generate a residue assessment report.

Images