Foam board processing device capable of quickly demoulding

By introducing a mold release mechanism into the foam board processing device, the connection between the cutting blade cutting mold and the foam board is used and the lifting assembly is used to achieve rapid mold release, the difficulty of manual mold release and the problem of bursting is solved, and the yield rate of the foam board is improved. Productivity.

CN222115829UActive Publication Date: 2024-12-06ZHANGZHOU ZHENRONG IND & TRADE CO LTD
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Patent Information

Application Number
CN202420704697.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2024-12-06
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

In the existing foam board processing technology, the artificial demolding process is difficult and it is easy to cause the foam board to burst, reducing the yield rate.

Method used

A mold release mechanism including a hoisting assembly and a cutting assembly is designed to connect the foam plate to the mold through a cutting blade to avoid adhesion, and to achieve rapid mold release using a motor-driven hoisting assembly.

Benefits of technology

The release efficiency and yield of the foam board are improved, the occurrence of rupture is reduced, and the production efficiency is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cystosepiment processing equipment, and discloses a cystosepiment processing device capable of quickly demoulding, which structurally comprises an equipment main body, a forming mould, a heating plate and a demoulding mechanism, the foam board demolding device has the beneficial effects that the connection between the two sides of the foam board and the forming mold can be cut by virtue of the cutting blade through the cutting assembly on the demolding mechanism, so that the situation that the foam board is damaged during demolding due to the fact that the foam board is adhered to the side wall of the forming mold during demolding is avoided; and then the jacking assembly can drive the cut cystosepiment to move upwards to complete demolding, the problem that manual demolding is not easy in existing cystosepiment machining is solved, the cystosepiment demolding effect is improved, and the cystosepiment production yield is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam board processing equipment, in particular to a foam board processing device capable of rapid demoulding. Background Art

[0002] Foam board generally refers to polystyrene foam board, which is a white object made of expandable polystyrene beads containing volatile liquid foaming agent, which is heated and pre-expanded in a mold. It has the structural characteristics of fine closed cells and is mainly used for building walls, roof insulation, composite board insulation, cold storage, air conditioning, vehicle, ship insulation, floor heating, etc.

[0003] After the foam board forming process is completed, in the prior art, the formed foam board is usually taken out from the forming cavity by an operator and then transported to other places. The manual operation of taking out the foam board is difficult, which reduces the work efficiency of the staff, and the foam board may be broken when taken out manually, affecting the yield of the foam board. Utility Model Content

[0004] 1. Technical Problems to be Solved by the Utility Model

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a foam board processing device capable of rapid demoulding, which has the function of rapidly demoulding the foam board from the processing mold.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A foam board processing device capable of rapid demoulding comprises a device body, a forming mold located on the device body, a heating plate used to match the forming mold, and a demoulding mechanism capable of rapidly demoulding the foam board on the forming mold.

[0009] As an optimization, the demoulding mechanism includes a lifting component and a cutting component located on the lifting component.

[0010] As an optimization, the lifting assembly includes a motor, a worm, a turbine, a ball screw, a limit plate, a moving block, a sliding column, and a lifting plate. The output end of the motor is connected to a worm. Two turbines are meshed on the worm through a spiral tooth thread. Ball screws are installed on both turbines. The ball screws are slidably matched with the moving block through a guide. A limit plate is installed on the top of the ball screw. The top four corners of the moving block are provided with sliding columns, and a lifting plate is fixed to the top of the sliding columns.

[0011] As an optimization, the lifting plate is located at the bottom of the forming mold and is slidably matched with the forming mold.

[0012] As an optimization, the cutting assembly includes a cylinder, a connecting plate, a slide groove, a T-plate, and a cutting blade. The bottom of the cylinder is connected to the moving block. The piston rod of the cylinder is connected to a connecting plate. The connecting plate slides with the sliding column through a slide groove opened thereon. T-plates are installed on both sides of the connecting plate, and the cutting blade is installed on the T-plate.

[0013] As an optimization, the cutting blade is located between the gaps on both sides of the forming mold and the lifting plate, and the width of the cutting blade is smaller than the width of the gap between the forming mold and the lifting plate.

[0014] As an optimization, a smooth inclined chamfer is provided on a side of the cutting blade close to the forming die.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the utility model are:

[0017] (1) The utility model relates to a foam board processing device that can be quickly demoulded, and is additionally provided with a demoulding mechanism. The cutting assembly on the demoulding mechanism can cut the connection between the two sides of the foam board and the forming mold with the help of a cutting blade, so as to avoid the foam board from adhering to the side wall of the forming mold during demoulding, which causes damage to the foam board during demoulding. Then, the jacking assembly can drive the cut foam board to move upward to complete demoulding, thereby solving the problem of manual demoulding being difficult in the existing foam board processing, improving the demoulding effect of the foam board, and increasing the yield rate of the foam board production.

[0018] (2) The utility model provides a foam board processing device that can be quickly demoulded. A smooth inclined chamfer is provided on one side of the cutting blade. The inclined chamfer can make the cutting blade thinner, thereby increasing the pressure of the cutting blade, so that the cutting blade can cut the foam board more smoothly, avoiding the situation where the foam board is broken due to incomplete cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of a foam board processing device capable of rapid demoulding according to the utility model;

[0020] Figure 2 It is a structural schematic diagram of the demoulding mechanism of the utility model;

[0021] Figure 3 It is a schematic diagram of the composition structure of the demoulding mechanism of the utility model;

[0022] Figure 4It is a schematic diagram of the exploded structure of the jacking assembly of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the cutting assembly of the utility model;

[0024] Figure 6 It is a dynamic structural schematic diagram of the demoulding mechanism of the utility model.

[0025] The reference numerals in the figure are: equipment body -1, molding mold -2, heating plate -3, demoulding mechanism -4, lifting assembly -41, cutting assembly -42, motor -11, worm -12, turbine -13, ball screw -14, limit plate -15, moving block -16, slide column -17, lifting plate -18, cylinder -21, connecting plate -22, slide groove -23, T-plate -24, cutting blade -25, inclined chamfer -26. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example

[0028] See also Figure 1-6 A foam board processing device that can be quickly demolded, its structure includes an equipment body 1, a forming mold 2 located on the equipment body 1 and a heating plate 3 used to cooperate with the forming mold 2, and a demolding mechanism 4 that can quickly demold the foam board on the forming mold 2, the demolding mechanism 4 is located inside the equipment body 1 and slidably cooperates with the forming mold 2.

[0029] In this embodiment, the demolding mechanism 4 includes a lifting component 41 and a cutting component 42 located on the lifting component 41. The lifting component 41 can drive the processed foam board to move upward to complete the demolding, and the cutting component 42 can use a cutting blade to cut the connection between the two sides of the foam board and the molding mold 2 to avoid the foam board from sticking to the side wall of the molding mold 2 during demolding, causing the foam board to be damaged during demolding.

[0030] In this embodiment, the lifting assembly 41 includes a motor 11, a worm 12, a turbine 13, a ball screw 14, a limit plate 15, a moving block 16, a slide column 17, and a lifting plate 18. The output end of the motor 11 is connected to the worm 12. Two turbines 13 are meshed on the worm 12 through a helical thread. Ball screws 14 are installed on both turbines 13. The ball screw 14 is slidably matched with the moving block 16 through a guide. A limit plate 15 that can limit the movement of the moving block 16 is installed on the top of the ball screw 14. The top four corners of the moving block 16 are provided with slide columns 17, and a lifting plate 18 is fixed to the top of the slide column 17.

[0031] In this embodiment, the lifting plate 18 is located at the bottom of the molding mold 2 and is slidably matched with the molding mold 2. The threaded match between the worm 12 and the turbine 13 drives the two sets of ball screws 14 to rotate, thereby driving the lifting plate 18 to move upward to eject the processed foam board in the molding mold 2 out of the mold.

[0032] In this embodiment, the cutting assembly 42 includes a cylinder 21, a connecting plate 22, a slide groove 23, a T-plate 24, and a cutting blade 25. The bottom of the cylinder 21 is connected to the moving block 16. The piston rod of the cylinder 21 is connected to the connecting plate 22. The connecting plate 22 slides with the slide column 17 through the slide groove 23 provided thereon. T-plates 24 are installed on both sides of the connecting plate 22, and the T-plate 24 is installed with a cutting blade 25 capable of cutting the foam board.

[0033] In this embodiment, the cutting blade 25 is located between the gaps on both sides of the forming mold 2 and the lifting plate 18 , and the width of the cutting blade 25 is smaller than the width of the gap between the forming mold 2 and the lifting plate 18 .

[0034] In this embodiment, a smooth inclined chamfer 26 is provided on the side of the cutting blade 25 close to the forming mold 2. The inclined chamfer 26 can make the blade of the cutting blade 25 thinner. The smooth thin blade can increase the pressure of the cutting blade 25, so that the cutting blade 25 can cut the foam board more smoothly, avoiding the situation where the foam board is broken due to incomplete cutting.

[0035] Working principle: After the foam board is processed on the forming mold 2, the cylinder 21 located on the moving plate 16 is driven to drive the connecting plate 22 to move upward on the sliding column 17. As the connecting plate 22 moves, the cutting blades 25 on both sides can be driven to move together and extend from the gap between the forming mold 2 and the lifting plate 18, thereby cutting the connection between the two sides of the foam board and the forming mold 2 to avoid the foam board from adhering to the side wall of the forming mold 2 during demoulding, resulting in damage to the foam board during demoulding. When the cutting is completed, the driving device is mainly The motor 11 in the body 1 drives the worm 12 to rotate. Since the worm 12 has two turbines 13 threadedly engaged, they can rotate together with the rotation of the worm 12. As the turbine 13 rotates, it can drive the ball screw 14 connected thereto to rotate together. Since the ball screw 14 slides with the moving block 16 through a guide, the moving block 16 can drive the lifting plate 18 connected thereto to move upward on the ball screw 14, and the foam board located in the forming mold 2 that has been cut on both sides by the cutting blade 25 is lifted up and demolded.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A foam board processing device capable of rapid demoulding, the structure of which comprises an equipment body (1), a forming mold (2) located on the equipment body (1), a heating plate (3) used to cooperate with the forming mold (2), and a demoulding mechanism (4) capable of rapidly demoulding the foam board on the forming mold (2); Features: The demoulding mechanism (4) comprises a lifting component (41) and a cutting component (42) located on the lifting component (41).

2. The foam board processing device capable of rapid demoulding according to claim 1, Features: The lifting assembly (41) comprises a motor (11), a worm (12) located at the output end of the motor (11), a turbine (13) for threaded engagement with the worm (12), a ball screw (14) located on the turbine (13), a moving block (16) arranged on the ball screw (14) and engaged by a guide member, a limiting plate (15) located at the top of the ball screw (14), a sliding column (17) arranged at the top of the moving block (16), and a lifting plate (18) arranged at the top of the sliding column (17).

3. The foam board processing device capable of rapid demoulding according to claim 2, Features: The lifting plate (18) is located at the bottom of the forming mold (2) and is slidably matched with the forming mold (2).

4. The foam board processing device capable of rapid demoulding according to claim 1, Features: The cutting assembly (42) comprises a cylinder (21), a connecting plate (22) located on the piston rod of the cylinder (21), a slide groove (23) provided on the connecting plate (22), a T-shaped plate (24) located on both sides of the connecting plate (22), and a cutting blade (25) mounted on the T-shaped plate (24).

5. The foam board processing device capable of rapid demoulding according to claim 4, Features: The cutting blade (25) is located between the gaps on both sides of the forming mold (2) and the lifting plate (18), and the width of the cutting blade (25) is smaller than the width of the gap between the forming mold (2) and the lifting plate (18).

6. The foam board processing device capable of rapid demoulding according to claim 4, Features: A smooth inclined chamfer (26) is provided on one side of the cutting blade (25) close to the forming die (2).