Demoulding mechanism for large-diameter centrifugal casting pipe
By designing a large-diameter centrifugal casting tube release mechanism including cooling components and support components, the problems of low demolding efficiency and insufficient safety in the prior art are solved, and rapid, safe demolding and efficient cooling of casting tubes are achieved .
Patent Information
- Application Number
- CN202420818140.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In the prior art, the demolding efficiency of large-diameter centrifugal casting pipes is low, manual operation is difficult and dangerous, and it is difficult to complete the demolding process quickly and safely.
A mold release mechanism including cooling assembly, support assembly, guide rod, carriage, fixed pipe, ring frame, connecting rod and electric telescopic rod is designed. The cast pipe is realized through the cooperation of arc plate and elastic casing. Stable support and safe removal improves mold release efficiency and safety, and accelerates cooling of cast tubes through cooling components.
It improves the convenience and safety of mold release, avoids the fall of cast pipes, enhances the flexibility of the device, and significantly improves the efficiency of cooling and cooling of cast pipes.
Smart Images

Figure CN222133393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centrifugal casting pipe production, in particular to a large-caliber centrifugal casting pipe demoulding mechanism. Background Art
[0002] Centrifugal cast pipe is a kind of pipe produced by centrifugal casting. It is not only highly efficient but also has a dense structure. After the production of centrifugal cast pipe is completed, demoulding equipment will be used to separate the cast pipe from the mold.
[0003] At present, the most commonly used demoulding method on the market is manual demoulding. Due to the large size of large-diameter centrifugal cast pipes and limited manpower, the temperature of centrifugal cast pipes is still very high when they are produced, and it is difficult for human bodies to approach, which makes it inconvenient to demould the centrifugal cast pipes, resulting in low demoulding efficiency of centrifugal cast pipes. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a large-caliber centrifugal casting pipe demoulding mechanism.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A large-diameter centrifugal casting pipe demolding mechanism comprises a base frame, a cooling assembly is fixedly connected to the interior of the base frame, a supporting assembly is provided on the upper surface of the cooling assembly, guide rods are fixedly connected to both sides of the base frame, a slide is movably connected between the guide rods, a fixed pipe is fixedly connected to one side of the slide, a plurality of slide grooves are provided on the outer side of the fixed pipe, an annular frame is movably connected between the plurality of slide grooves, a power assembly connected to the annular frame is installed on one side of the slide, a plurality of first connecting rods are movably connected to one side of the annular frame, a plurality of second connecting rods are movably connected to one end of the second connecting rod, and the connecting shaft is rotatably connected to the first connecting rod, a support frame is fixedly connected to the outer side of the connecting shaft, and an arc block is fixedly connected to the top of the support frame.
[0007] As a further solution of the utility model, the power assembly includes an electric telescopic rod, which is fixed to the top of the slide by bolts. The extended end of the electric telescopic rod passes through the slide and is fixedly connected to a slider, and the slider is fixed to the annular frame.
[0008] As a further solution of the utility model, the support assembly includes a fixing frame, which is fixed to the bottom of the cooling assembly by bolts. A positioning groove is opened on the upper surface of the fixing frame, a positioning plate is inserted into the positioning groove, and an arc plate is fixedly connected to the top of the positioning plate.
[0009] As a further solution of the utility model, both ends of the arc-shaped plate are fixedly connected with elastic brackets, and both side outer walls of the fixed bracket are provided with bracket grooves, and the elastic brackets are clamped with the bracket grooves.
[0010] As a further solution of the utility model, a plurality of rolling grooves are opened on the top of the arc-shaped plate, and balls are arranged in the rolling grooves.
[0011] As a further solution of the present invention, the cooling assembly is located inside the slide.
[0012] As a further solution of the present invention, the fixing tube is located inside the space surrounded by the plurality of second connecting rods and the first connecting rod.
[0013] The beneficial effects of the utility model are:
[0014] 1. Through the coordinated use of the first connecting rod and the second connecting rod, the support frame drives the arc plate to move to support the cast pipe, and then moves the slide frame to separate the clamped cast pipe from the mold, thereby facilitating the demoulding of the cast pipe by the staff and improving the convenience of the device.
[0015] 2. Through the setting of the arc plate, the arc plate can support the end of the cast pipe to prevent the cast pipe from falling when it is moved out of the mold, thereby improving the use effect of the device.
[0016] 3. Through the coordinated use of the elastic bracket and the slot, the connection between the arc plate and the fixed frame is more stable, and it is convenient for the staff to disassemble and install the arc plate, and it is convenient to replace arc plates of different sizes, thereby improving the flexibility of the device.
[0017] 4. Through the setting of cooling components, the cooling efficiency of the cast pipe is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a large-diameter centrifugal casting pipe demoulding mechanism proposed by the utility model;
[0019] Figure 2 It is a partial cross-sectional structural schematic diagram of a large-diameter centrifugal casting pipe demoulding mechanism proposed by the utility model;
[0020] Figure 3 It is a partially enlarged structural schematic diagram of a large-diameter centrifugal casting pipe demoulding mechanism proposed by the utility model;
[0021] Figure 4 The utility model is a partial exploded structural schematic diagram of a large-diameter centrifugal casting pipe demoulding mechanism.
[0022] In the figure: 1, base frame; 2, guide rod; 3, slide frame; 4, fixed frame; 5, cooling assembly; 6, ring frame; 7, slide groove; 8, fixed pipe; 9, first connecting rod; 10, support frame; 11, arc block; 12, second connecting rod; 13, electric telescopic rod; 14, slider; 15, ball bearing; 16, rolling groove; 17, arc plate; 18, slot; 19, elastic bracket; 20, positioning plate; 21, positioning slot. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1-Figure 4 A large-caliber centrifugal casting pipe demoulding mechanism comprises a base frame 1, a cooling assembly 5 is fixed inside the base frame 1 by bolts, the cooling assembly 5 cools the casting pipe, and a support assembly is provided on the upper surface of the cooling assembly 5;
[0025] Guide rods 2 are fixed to both sides of the base frame 1 by bolts, and slides 3 are slidably connected between the guide rods 2. The slides 3 are pushed to move along the guide rods 2, so that the supported casting pipe is gradually moved out of the mold until it is completely separated from the mold.
[0026] A fixing pipe 8 is fixed to one side of the slide 3 by bolts, and a plurality of slide grooves 7 are provided on the outer side of the fixing pipe 8. An annular frame 6 is slidably connected between the plurality of slide grooves 7. The slide grooves 7 can limit the moving distance of the annular frame 6 so that it can move stably.
[0027] A power assembly connected to the annular frame 6 is installed on one side of the slide 3, and a plurality of first connecting rods 9 are rotatably connected to one side of the annular frame 6. A plurality of second connecting rods 12 are rotatably connected to one side of the slide 3. One end of the second connecting rod 12 is rotatably connected to a connecting shaft, and the connecting shaft is rotatably connected to the first connecting rod 9. A support frame 10 is sleeved on the outer side of the connecting shaft, and an arc block 11 is fixed to the top of the support frame 10 by bolts. The power assembly causes the annular frame 6 to slide inward along the slide groove 7 on the fixed pipe 8, thereby rotating the first connecting rod 9 and the second connecting rod 12. At this time, the connection between the first connecting rod 9 and the second connecting rod 12 moves upward, so that the arc block 11 on the support frame 10 moves upward and contacts the inner wall of the cast pipe, thereby enabling the arc block 11 to support the cast pipe;
[0028] The cooling assembly 5 includes an annular water channel, an inlet pipe and an outlet pipe. The inlet pipe and the outlet pipe are connected to an external water source and power, so that external cooling water enters the annular water channel through the inlet pipe, then enters the outlet pipe through the annular water channel, and finally flows back to the external water source, and repeatedly circulates to cool the cast pipe.
[0029] In the present utility model, it should be noted that the power assembly includes an electric telescopic rod 13, which is fixed to the top of the slide 3 by bolts, and the extended end of the electric telescopic rod 13 passes through the slide 3 and is fixed with a slider 14 by bolts, and the slider 14 is fixed to the annular frame 6, and the slider 14 slides inside the fixed tube 8;
[0030] The support assembly includes a fixing frame 4, which is fixed to the bottom of the cooling assembly 5 by bolts. A positioning groove 21 is provided on the upper surface of the fixing frame 4. A positioning plate 20 is inserted into the positioning groove 21. An arc plate 17 is fixed to the top of the positioning plate 20 by bolts. The arc plate 17 can support the end of the casting pipe to prevent the casting pipe from falling when it is removed from the mold.
[0031] Elastic brackets 19 are fixed to both ends of the arc plate 17 by bolts, and slots 18 are provided on the outer walls of both sides of the fixing frame 4, and the elastic brackets 19 are clamped with the slots 18, so that the connection between the arc plate 17 and the fixing frame 4 is more stable. At the same time, the elastic brackets 19 are moved out of the slots 18, and the staff separates the positioning plate 20 from the positioning slot 21 to facilitate the replacement of arc plates 17 of different sizes. A plurality of rolling grooves 16 are provided on the top of the arc plate 17, and balls 15 are provided in the rolling grooves 16. The balls 15 assist the staff to smoothly move the cast pipe out of the arc plate 17. The cooling assembly 5 is located inside the slide 3, and the fixed pipe 8 is located inside the space surrounded by a plurality of second connecting rods 12 and the first connecting rod 9.
[0032] Working principle: When the cast pipe needs to be separated from the mold, firstly, one end of the base frame 1 on which the slide 3 is installed is docked with the external mold, so that the fixed tube 8 and its external components enter the interior of the cast tube, and then the electric telescopic rod 13 is started. The electric telescopic rod 13 contracts to cause the slider 14 to drive the annular frame 6 to slide inward along the fixed tube 8, thereby rotating the first connecting rod 9 and the second connecting rod 12. At this time, the connection between the first connecting rod 9 and the second connecting rod 12 moves upward, so that the arc block 11 on the support frame 10 moves upward and contacts the inner wall of the cast tube, and then the arc block 11 supports the cast tube, and the cooling assembly 5 cools the cast tube. Then, the slide 3 is pushed by an external machine or manually to move it outward along the guide rod 2, so that the supported cast tube gradually moves out of the mold until it is completely separated from the mold.
[0033] Finally, it should be noted that: for those skilled in the art, they can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this utility model shall be included in the protection scope of this utility model.
Claims
1. A large-caliber centrifugal casting pipe demoulding mechanism, comprising a base frame (1), wherein a cooling assembly (5) is fixedly connected to the interior of the base frame (1), characterized in that: The upper surface of the cooling component (5) is provided with a support component, both sides of the base frame (1) are fixedly connected with guide rods (2), a slide (3) is movably connected between the guide rods (2), one side of the slide (3) is fixedly connected with a fixed tube (8), a plurality of slide grooves (7) are provided on the outer side of the fixed tube (8), an annular frame (6) is movably connected between the plurality of slide grooves (7), a power component connected to the annular frame (6) is installed on one side of the slide (3), a plurality of first connecting rods (9) are movably connected to one side of the annular frame (6), a plurality of second connecting rods (12) are movably connected to one side of the slide (3), one end of the second connecting rod (12) is movably connected with a connecting shaft, and the connecting shaft is rotatably connected to the first connecting rod (9), a support frame (10) is fixedly connected to the outer side of the connecting shaft, and an arc block (11) is fixedly connected to the top of the support frame (10).
2. A large-diameter centrifugal casting pipe demoulding mechanism according to claim 1, characterized in that: The power assembly comprises an electric telescopic rod (13), which is fixed to the top of the slide (3) by bolts, and the extended end of the electric telescopic rod (13) passes through the slide (3) and is fixedly connected to a slider (14), and the slider (14) is fixed to the annular frame (6).
3. A large-diameter centrifugal casting pipe demoulding mechanism according to claim 1, characterized in that: The support assembly comprises a fixing frame (4), the fixing frame (4) being fixed to the bottom of the cooling assembly (5) by means of bolts, a positioning groove (21) being provided on the upper surface of the fixing frame (4), a positioning plate (20) being inserted into the interior of the positioning groove (21), and an arc-shaped plate (17) being fixedly connected to the top of the positioning plate (20).
4. A large-diameter centrifugal casting pipe demoulding mechanism according to claim 3, characterized in that: Both ends of the arc-shaped plate (17) are fixedly connected with elastic brackets (19), and both side outer walls of the fixed frame (4) are provided with bracket grooves (18), and the elastic brackets (19) are clamped with the bracket grooves (18).
5. A large-diameter centrifugal casting pipe demoulding mechanism according to claim 4, characterized in that: A plurality of rolling grooves (16) are provided on the top of the arc-shaped plate (17), and rolling balls (15) are arranged in the rolling grooves (16).
6. A large-diameter centrifugal casting pipe demoulding mechanism according to claim 1, characterized in that: The cooling assembly (5) is located inside the slide (3).
7. A large-diameter centrifugal casting pipe demoulding mechanism according to claim 1, characterized in that: The fixed tube (8) is located inside a space surrounded by a plurality of second connecting rods (12) and the first connecting rod (9).
Citation Information
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