Molten aluminum split-flow mold casting device facilitating discharging

By designing an automated cutting mechanism in aluminum ingot casting, including extrusion cylinders, dual-shaft motors and oscillating motors, the problem of low cutting efficiency of traditional aluminum ingot casting is solved, and the castings are automatically removed and production efficiency is improved.

CN222133421UActive Publication Date: 2024-12-10CHONGQING CRAFTSMAN PRECISION MOLD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323470655.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-10
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The discharge efficiency is low during the casting process of traditional aluminum ingots, and the existing casting device requires manual separation of the mold to remove the cooled casting, resulting in inefficiency.

Method used

An aluminum water diversion casting device is designed for easy cutting. The cutting mechanism includes an extrusion cylinder, a dual-axis motor, an extrusion arm and an oscillation motor. Through automatic clamping and oscillation auxiliary deduplication, the automatic removal of castings is achieved. Down.

Benefits of technology

The efficiency of casting is improved, and through the cooperation of automated clamping and oscillating motors, the cooling castings can be removed quickly and stably, reducing the need for manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222133421U_ABST
    Figure CN222133421U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of aluminum ingot casting, in particular to an aluminum water flow-dividing mold casting device convenient for blanking, which comprises a frame body, a blanking mechanism is arranged on the inner surface of the frame body, and the blanking mechanism comprises an extrusion cylinder, a fixed seat and a double-shaft motor; the output ends of the extrusion air cylinders are fixedly connected with fixing frames, the inner sides of the fixing frames are fixedly connected with fixing frames, and the inner sides of the fixing frames are fixedly connected with molds. According to the split-flow mold pouring device, by arranging the discharging mechanism, a cooled casting can be automatically taken down, people pour high-temperature molten metal into an inner cavity of a mold through a casting hole, after the casting is cooled and formed, part of the bottom of the casting makes contact with the top of the base, the formed casting is left on the top of the base, and then a double-shaft motor is started to work; the double-shaft motor drives the threaded sleeve to move towards the inner side through the lead screw, the cooled material is gradually clamped and taken down, and through cooperation of the technology, the discharging operation can be automatically completed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot casting, in particular to an aluminum water diversion casting mold device which is convenient for material feeding. Background Art

[0002] In the continuous casting process of aluminum ingots, the main function of the aluminum liquid chute is to transfer the high-temperature aluminum liquid discharged from the mixing furnace to the model ladle, and transfer the aluminum liquid to the diversion chute through the model ladle, and then the diversion chute distributes the aluminum liquid into the mold to finally realize the casting of the aluminum ingot.

[0003] Although the existing technology has the characteristics of good casting effect and strong safety, the traditional casting device generally fixes and merges two molds to form a mold groove with the inner cavity between them, and then pours the high-temperature liquid metal into the mold groove, waits for the casting in the mold to cool, and then uses tools to forcibly separate the molds and take out the cast workpiece, which greatly reduces people's efficiency in cutting materials.

[0004] Therefore, those skilled in the art provide an aluminum water splitting casting mold device that is convenient for unloading to solve the problems raised in the above background technology. Utility Model Content

[0005] The technical problem to be solved by the utility model is that the prior art has the disadvantage of low material feeding efficiency, and for this reason, we propose an aluminum water diversion casting mold device which is convenient for material feeding.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An aluminum water splitting casting mold device convenient for material discharge comprises a frame, a material discharge mechanism is installed on the inner surface of the frame, and the material discharge mechanism comprises an extrusion cylinder, a fixing seat and a double-axis motor;

[0008] The output end of the extrusion cylinder is fixedly connected to a fixed frame, the inner side of the fixed frame is fixedly connected to a fixed frame, the inner side of the fixed frame is fixedly connected to a mold, a casting hole is provided on the top of the mold, the top of the fixed seat is fixedly connected to a base, the top of the base is provided with a groove, the bottom of the mold is plugged into the inner surface of the groove, the front and rear ends of the dual-axis motor are provided with a screw rod, the outer surface of the screw rod is provided with a threaded sleeve, the bottom of the threaded sleeve is provided with a movable plate, the top of the movable plate is provided with a lifting cylinder, the output end of the lifting cylinder is provided with an extrusion arm, and the upper end of the inner side of the extrusion arm is provided with an extrusion plate.

[0009] As a further solution of the utility model: the extrusion plates are symmetrically arranged and are circular.

[0010] As a further solution of the present invention: the extrusion arms are symmetrically arranged and are L-shaped.

[0011] As a further solution of the utility model: oscillation motors are fixedly installed at both the front and rear ends of the bottom of the base, and the oscillation motors are symmetrically arranged.

[0012] As a further solution of the utility model: both the front and rear ends of the bottom of the frame are fixedly connected with fixing plates, and the fixing plates are symmetrically arranged.

[0013] As a further solution of the utility model: the movable plates are symmetrically arranged, and the movable plates are all plugged into the inner surface of the fixed plate.

[0014] As a further solution of the utility model: the four corners of the bottom of the frame are fixedly connected with support legs, and the support legs are symmetrically arranged.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model can automatically remove the cooled casting by setting a material discharge mechanism. People pour the high-temperature molten metal into the inner cavity of the mold through the casting hole. After the casting is cooled and formed, a part of the bottom of the casting will contact the top of the base, and the formed casting will remain on the top of the base. Then the double-axis motor is turned on, and the double-axis motor drives the threaded sleeve to move inward through the screw rod, gradually clamps and removes the cooled casting. Through the cooperation of the above-mentioned technologies, the material discharge operation can be automatically completed.

[0017] 2. The utility model provides an extrusion plate which is circular so that the extrusion plate can clamp the formed material. An extrusion arm is L-shaped so that the extrusion arm has a better stable clamping effect. An oscillation motor is provided and after the oscillation motor is turned on, the oscillation motor can drive the base to oscillate at high speed, thereby assisting in removing the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an aluminum water diversion casting mold device that is convenient for unloading;

[0019] Figure 2 It is a schematic diagram of the structure directly below a water-aluminum split casting mold device that is convenient for unloading;

[0020] Figure 3 It is a schematic diagram of the bottom structure of an aluminum water diversion casting mold device that is convenient for unloading;

[0021] Figure 4 The present invention is a schematic diagram of the groove structure in an aluminum water diversion casting mold device which is convenient for material unloading.

[0022] In the figure: 1. frame; 2. supporting legs; 3. unloading mechanism; 301. extrusion cylinder; 302. fixed frame; 303. casting hole; 304. mold; 305. base; 306. extrusion arm; 307. lifting cylinder; 308. movable plate; 309. fixed seat; 310. oscillation motor; 311. extrusion plate; 312. fixed plate; 313. dual-axis motor; 314. screw; 315. threaded sleeve; 316. groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , an aluminum water diversion casting mold device convenient for material discharge, comprising a frame 1, a material discharge mechanism 3 is installed on the inner surface of the frame 1, and the material discharge mechanism 3 comprises an extrusion cylinder 301, a fixing seat 309 and a dual-axis motor 313;

[0025] The output end of the extrusion cylinder 301 is fixedly connected to the fixed frame 302, the inner side of the fixed frame 302 is fixedly connected to the fixed frame 302, the inner side of the fixed frame 302 is fixedly connected to the mold 304, the top of the mold 304 is provided with a casting hole 303, the top of the fixed seat 309 is fixedly connected to the base 305, the top of the base 305 is provided with a groove 316, the bottom of the mold 304 is plugged into the inner surface of the groove 316, the front and rear ends of the dual-axis motor 313 are provided with a screw rod 314, the outer surface of the screw rod 314 is provided with a threaded sleeve 315, the bottom of the threaded sleeve 315 is provided with a movable plate 308, the top of the movable plate 308 is provided with a lifting cylinder 307, the output end of the lifting cylinder 307 is provided with an extrusion arm 306, and the upper end of the inner side of the extrusion arm 306 is provided with an extrusion plate 311.

[0026] Through the above technical solution, the cooled casting can be automatically removed by setting up the unloading mechanism 3. People pour the high-temperature molten metal into the inner cavity of the mold 304 through the casting hole 303. After the casting is cooled and formed, a part of the bottom of the casting will contact the top of the base 305. The molded casting remains on the top of the base 305, and then the dual-axis motor 313 is turned on. The dual-axis motor 313 drives the threaded sleeve 315 to move inward through the screw rod 314, gradually clamps and removes the cooled casting. Through the cooperation of the above technology, the unloading operation can be automatically completed.

[0027] Specifically, the pressing plates 311 are symmetrically arranged, and the pressing plates 311 are circular.

[0028] According to the above technical solution, the extrusion plate 311 is provided, and the extrusion plate 311 is circular so that the extrusion plate 311 can conveniently clamp the formed material.

[0029] Specifically, the pressing arms 306 are symmetrically arranged, and the pressing arms 306 are L-shaped.

[0030] Through the above technical solution, by providing the pressing arm 306, and the pressing arm 306 is L-shaped, the pressing arm 306 has a better stable clamping effect.

[0031] Specifically, the oscillation motors 310 are fixedly mounted at both the front and rear ends of the bottom of the base 305 , and the oscillation motors 310 are symmetrically arranged.

[0032] Through the above technical solution, by setting the oscillation motor 310, after turning on the oscillation motor 310, the oscillation motor 310 can drive the base 305 to oscillate at a high speed, thereby assisting in removing the material.

[0033] Specifically, the front and rear ends of the bottom of the frame body 1 are fixedly connected with fixing plates 312 , and the fixing plates 312 are symmetrically arranged.

[0034] Through the above technical solution, by providing the fixed plate 312 , the fixed plate 312 serves the purpose of limiting the movable plate 308 .

[0035] Specifically, the movable plates 308 are symmetrically arranged, and the movable plates 308 are all plugged into the inner surface of the fixed plate 312 .

[0036] Through the above technical solution, by setting the movable plate 308, when the movable plate 308 moves inward and outward, the movable plate 308 can drive the lifting cylinder 307 to move and adjust.

[0037] Specifically, the four corners of the bottom of the frame 1 are fixedly connected with support legs 2, and the support legs 2 are symmetrically arranged.

[0038] Through the above technical solution, by providing the support legs 2, the support legs 2 can increase the overall stability of the device.

[0039] The working principle of the utility model is as follows: people first fix the mold 304 to the inner surface of the fixed frame 302, then start the extrusion cylinder 301 to expand and contract, and drive the fixed frame 302 to move inward through the output end of the extrusion cylinder 301, so that the bottoms of the two molds 304 are inserted into the inner surface of the groove 316 until the two molds 304 are merged together, and then people pour the high-temperature molten metal into the inner cavity of the mold 304 through the casting hole 303, and the bottom of the mold 304 is provided with a material channel. After the casting is formed, the bottom of the casting will partially contact the top of the base 305, and the casting will adhere to the base 305 after cooling. 05, when the casting is completely cooled, the extrusion cylinder 301 is controlled to retract, and the output end of the extrusion cylinder 301 drives the fixed frame 302 and the mold 304 to reset, and the formed casting remains on the top of the base 305, and then the double-axis motor 313 is turned on to work, and the double-axis motor 313 drives the threaded sleeve 315 to move inward through the screw rod 314, and the threaded sleeve 315 drives the lifting cylinder 307 to move inward through the movable plate 308, and the lifting cylinder 307 is turned on to extend and retract, and the lifting cylinder 307 drives the extrusion plate 311 to rise and fall through the extrusion arm 306 to match the height of the casting, and the cooled casting is gradually clamped and removed.

[0040] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An aluminum water splitting casting mold device that is convenient for unloading, comprising a frame (1), Features: A material discharge mechanism (3) is installed on the inner surface of the frame (1), and the material discharge mechanism (3) comprises an extrusion cylinder (301), a fixing seat (309) and a dual-axis motor (313); The output end of the extrusion cylinder (301) is fixedly connected to a fixed frame (302), the inner side of the fixed frame (302) is fixedly connected to a fixed frame (302), the inner side of the fixed frame (302) is fixedly connected to a mold (304), the top of the mold (304) is provided with a casting hole (303), the top of the fixed seat (309) is fixedly connected to a base (305), the top of the base (305) is provided with a groove (316), and the bottom of the mold (304) is plugged into The inner surface of the groove (316), the front and rear ends of the dual-axis motor (313) are each provided with a screw rod (314), the outer surface of the screw rod (314) is each provided with a threaded sleeve (315), the bottom of the threaded sleeve (315) is each provided with a movable plate (308), the top of the movable plate (308) is each provided with a lifting cylinder (307), the output end of the lifting cylinder (307) is each provided with a squeezing arm (306), and the upper end of the inner side of the squeezing arm (306) is each provided with a squeezing plate (311).

2. The aluminum water diversion casting mold device for easy unloading according to claim 1, Features: The extrusion plates (311) are symmetrically arranged, and the extrusion plates (311) are circular.

3. The aluminum water diversion casting mold device for easy unloading according to claim 1, Features: The squeezing arms (306) are symmetrically arranged, and the squeezing arms (306) are L-shaped.

4. The aluminum water diverting casting mold device for easy unloading according to claim 1, Features: Oscillating motors (310) are fixedly mounted at both the front and rear ends of the bottom of the base (305), and the oscillating motors (310) are symmetrically arranged.

5. The aluminum water diverting casting device for easy unloading according to claim 1, Features: The front and rear ends of the bottom of the frame (1) are both fixedly connected with fixing plates (312), and the fixing plates (312) are symmetrically arranged.

6. The aluminum water diverting casting mold device for easy unloading according to claim 5, Features: The movable plates (308) are symmetrically arranged, and the movable plates (308) are all plugged into the inner surface of the fixed plate (312).

7. The aluminum water diverting casting device for easy unloading according to claim 1, Features: The four corners of the bottom of the frame (1) are fixedly connected with support legs (2), and the support legs (2) are symmetrically arranged.