Online monitoring device for service life of tool bit of numerical control machine tool
The online monitoring device for CNC machine tool cutter heads addresses the challenge of angle adjustment inconvenience by providing precise positioning and secure clamping, enhancing safety and efficiency in monitoring CNC machine tool cutter heads.
Patent Information
- Application Number
- CN202420912561.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing monitoring devices for CNC machine tool cutter heads are inconvenient to adjust the monitoring angle, leading to blind spots and potential damage, posing safety hazards.
An online monitoring device with a mounting plate, round rod, slider, and adjustable components allowing precise positioning and secure clamping for accurate monitoring without blind spots, featuring brass construction for reduced wear and easy installation.
Enables convenient angle adjustment, prevents blind spots, reduces wear, and facilitates rapid installation and disassembly for maintenance, enhancing safety and accuracy in monitoring CNC machine tool cutter heads.
Smart Images

Figure CN222134343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of numerical control machine tools, in particular to an online monitoring device for the life of a tool head of a numerical control machine tool. Background Art
[0002] CNC machine tools are the product of modern high-tech development. Whenever a batch of parts begins to be processed, a large number of inspections need to be completed, including the clamping and alignment of fixtures and parts, the determination of the programming origin of parts, the inspection of the first part, the inspection between processes and the inspection after processing. The main means to complete these inspections are manual inspection, offline inspection and online inspection.
[0003] A Chinese patent discloses an online monitoring device for the life of a CNC machine tool cutter head and a CNC machine tool (authorization announcement number CN208796095U). The patented technology uses a wireless vibration sensor unit to wirelessly transmit data, effectively solving the problem that the wired data transmission method cannot be applied to the application scenario of the cutter head that needs to rotate. The application flexibility is better. At the same time, the wireless vibration sensor unit is placed inside the metal tool handle, which greatly reduces the impact on dynamic balance compared to placing it on the surface of the metal tool handle. In addition, combined with the exposed sheet antenna, it effectively avoids the shielding of the wireless signal by the metal tool handle, ensuring the reliability of data transmission. The sheet antenna is also easier to install and reduces the impact on dynamic balance.
[0004] With respect to the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: in actual use, the existing monitoring devices are inconvenient for the staff to adjust the monitoring angle of the installed monitoring devices, resulting in blind spots in the monitoring devices, which affects the device's life monitoring of the machine tool cutter heads and easily causes damage and splashing of the cutter heads, creating safety hazards. Utility Model Content
[0005] The technical problem to be solved by the utility model is that: the prior art has the disadvantage that it is inconvenient to adjust the monitoring angle of the monitoring device, for which we propose an online monitoring device for the life of a tool head of a CNC machine tool.
[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: an online monitoring device for the life of a tool head of a CNC machine tool, comprising a mounting plate, a square groove is provided on the top of the mounting plate, a round rod is fixedly connected to the inner wall of the square groove, a slider is slidably connected to the surface of the round rod, an online monitoring device body is fixedly connected to the top of the slider, a rotating rod is fixedly connected to both sides of the online monitoring device body, a plug plate is rotatably connected to the surface of the rotating rod, a first spring is fixedly connected to the top of the plug plate, an extension plate is fixedly connected to the top of the first spring, the extension plate is fixedly connected to the online monitoring device body on one side close to the online monitoring device body, and a plurality of limit grooves are provided on the top of the mounting plate.
[0007] Preferably, a slide groove is provided inside the plug plate, a slide rod is fixedly connected to the bottom of the extension plate, and a surface of the slide rod is slidably connected to an inner wall of the slide groove.
[0008] Preferably, two buffer springs are slidably connected to the surface of the round rod, adjacent ends of the buffer springs are fixedly connected to a buffer plate, and the other ends of the buffer springs are fixedly connected to one side of the inner wall of the square groove.
[0009] Preferably, the round rod and the sliding block are both cast from brass.
[0010] Preferably, nut blocks are fixedly connected to both sides of the rear end of the mounting plate, the internal threads of the nut block are connected to a threaded rod, the bottom of the threaded rod is fixedly connected to a knob, the surface of the threaded rod is slidably connected to a first clamping plate, and the front end of the mounting plate is fixedly connected to both sides of the second clamping plate.
[0011] Preferably, a circular groove is provided inside the second clamping plate, a limiting rod is fixedly connected to the top of the first clamping plate, and a surface of the limiting rod is slidably connected to an inner wall of the circular groove.
[0012] Preferably, a flat round block is fixedly connected to the top of the limiting rod, a second spring is fixedly connected to the bottom of the flat round block, and the bottom of the second spring is fixedly connected to the top of the second clamping plate.
[0013] Technical effects and advantages of the utility model:
[0014] In the utility model, a staff member presses the rear end of the plug plate downward to drive the first spring to extend and store force, and then pushes the slider to slide to a specified position on the surface of the round rod, loosens the plug plate to release the force generated by the first spring, so that the first spring rebounds and pulls the rear end of the plug plate to move upward, so that the front end of the plug plate is inserted into the inner wall of the limit groove to fix the position of the slider to adjust the position of the online monitoring device body, which is convenient for the staff to adjust the monitoring line of sight of the online monitoring device body, prevents the online monitoring device body from having a monitoring blind spot, and makes the monitoring of the online monitoring device body more accurate.
[0015] In the utility model, a worker turns a knob to drive the threaded rod to rotate, and the threaded rod is connected to the nut block by a thread, so that the threaded rod moves upward, driving the knob to push the first clamping plate to move upward, so that the first clamping plate and the second clamping plate clamp the machine tool, thereby fixing the position of the mounting plate, realizing rapid installation of the online monitoring device body, and facilitating the worker to disassemble the online monitoring device body for repair or replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a cross-sectional view of the limiting structure of the utility model;
[0018] Figure 3 For this utility model Figure 2 A partial enlarged view of the middle A;
[0019] Figure 4 This is a cross-sectional view of the buffer structure of the utility model;
[0020] Figure 5 It is a cross-sectional view of the installation structure of the utility model.
[0021] Legend: 1. Mounting plate; 2. Square groove; 3. Round rod; 4. Sliding block; 5. Online monitoring device body; 6. Turning rod; 7. Inserting plate; 8. First spring; 9. Extension plate; 10. Limiting groove; 11. Sliding groove; 12. Sliding rod; 13. Buffer spring; 14. Buffer plate; 15. Nut block; 16. Threaded rod; 17. Knob; 18. First clamping plate; 19. Second clamping plate; 20. Round groove; 21. Limiting rod; 22. Flat round block; 23. Second spring. DETAILED DESCRIPTION
[0022] The present invention will now be further described in detail in conjunction with the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0023] Reference Figure 1 , Figure 2 and Figure 3As shown, the utility model provides a technical solution: an online monitoring device for the life of a tool head of a numerically controlled machine tool, comprising a mounting plate 1, a square groove 2 is opened on the top of the mounting plate 1, a round rod 3 is fixedly connected to the inner wall of the square groove 2, a slider 4 is slidably connected to the surface of the round rod 3, an online monitoring device body 5 is fixedly connected to the top of the slider 4, both sides of the online monitoring device body 5 are fixedly connected to a rotating rod 6, a plug plate 7 is rotatably connected to the surface of the rotating rod 6, a first spring 8 is fixedly connected to the top of the plug plate 7, an extension plate 9 is fixedly connected to the top of the first spring 8, and the extension plate 9 is fixedly connected to the online monitoring device body 5 on one side close to the online monitoring device body 5. A plurality of limit grooves 10 are provided on the top of the mounting plate 1. The staff presses the rear end of the plug plate 7 downward to drive the first spring 8 to extend and store force, and then pushes the slider 4 to slide to a specified position on the surface of the round rod 3. The plug plate 7 is released to release the force generated by the first spring 8, so that the first spring 8 rebounds and pulls the rear end of the plug plate 7 to move upward, so that the front end of the plug plate 7 is inserted into the inner wall of the limit groove 10 to fix the position of the slider 4 and adjust the position of the online monitoring device body 5, so that the staff can adjust the monitoring line of sight of the online monitoring device body 5 to prevent the online monitoring device body 5 from having a monitoring blind spot, so that the monitoring of the online monitoring device body 5 is more accurate.
[0024] Reference Figure 2 and Figure 3 As shown, in the present embodiment: a slide groove 11 is provided inside the plug plate 7, a slide rod 12 is fixedly connected to the bottom of the extension plate 9, and the surface of the slide rod 12 is slidably connected to the inner wall of the slide groove 11. When the plug plate 7 moves under the elastic force of the first spring 8, the sliding connection between the slide groove 11 and the slide rod 12 limits the rebound trajectory of the first spring 8, and limits the movement trajectory of the plug plate 7, so that the plugging of the plug plate 7 and the limit groove 10 is more precise, thereby improving the stability of the component operation.
[0025] Reference Figure 4 As shown, in this embodiment: two buffer springs 13 are slidably connected to the surface of the round rod 3, and the adjacent ends of the buffer springs 13 are fixedly connected to a buffer plate 14, and the other end of the buffer spring 13 is fixedly connected to one side of the inner wall of the square groove 2. When the staff pushes the slider 4 and the online monitoring device body 5 to slide on the inner wall of the square groove 2, the slider 4 contacts the buffer plate 14, and the elastic force of the buffer spring 13 prevents the staff from pushing the slider 4 too hard, causing the online monitoring device body 5 to collide with the inner wall of the square groove 2 and cause damage.
[0026] Reference Figure 2 and Figure 3As shown, in this embodiment: the round rod 3 and the slider 4 are both cast from brass. By designing the round rod 3 and the slider 4 from brass, the sliding between the slider 4 and the round rod 3 becomes smoother, the friction resistance between the round rod 3 and the slider 4 is reduced, and the wear caused by the slider 4 sliding on the surface of the round rod 3 is reduced, thereby improving the service life of the component.
[0027] Reference Figure 1 , Figure 2 and Figure 5 As shown, in this embodiment: nut blocks 15 are fixedly connected to both sides of the rear end of the mounting plate 1, the internal threads of the nut block 15 are connected to a threaded rod 16, the bottom of the threaded rod 16 is fixedly connected to a knob 17, the surface of the threaded rod 16 is slidably connected to a first clamping plate 18, and the front end of the mounting plate 1 is fixedly connected to both sides of the second clamping plate 19, and the staff rotates the knob 17 to drive the threaded rod 16 to rotate, and the threaded connection between the threaded rod 16 and the nut block 15 causes the threaded rod 16 to move upward, driving the knob 17 to push the first clamping plate 18 to move upward, so that the first clamping plate 18 and the second clamping plate 19 clamp the machine tool, thereby fixing the position of the mounting plate 1, realizing the rapid installation of the online monitoring device body 5, and facilitating the staff to disassemble the online monitoring device body 5 for repair or replacement.
[0028] Reference Figure 5 As shown, in this embodiment: a circular groove 20 is opened inside the second clamping plate 19, and a limiting rod 21 is fixedly connected to the top of the first clamping plate 18, and the surface of the limiting rod 21 is slidably connected to the inner wall of the circular groove 20. When the knob 17 pushes the first clamping plate 18 to move upward, the sliding connection between the circular groove 20 and the limiting rod 21 limits the movement trajectory of the first clamping plate 18 to prevent the first clamping plate 18 from rotating, making it convenient for the staff to use the first clamping plate 18 and the second clamping plate 19 to clamp the machine tool.
[0029] Reference Figure 5 As shown, in this embodiment: the top of the limit rod 21 is fixedly connected with a flat round block 22, the bottom of the flat round block 22 is fixedly connected with a second spring 23, the bottom of the second spring 23 is fixedly connected to the top of the second clamping plate 19, when the knob 17 pushes the first clamping plate 18 upward to drive the limit rod 21 to move upward, at the same time, the flat round block 22 pulls the second spring 23 to extend to accumulate force, when the staff releases the position restriction of the first clamping plate 18 by the knob 17, the force released by the second spring 23 rebounds and pulls the flat round block 22 to push the limit rod 21 downward to drive the first clamping plate 18 to move downward, and reset the position of the first clamping plate 18, so that the staff can release the clamping of the second clamping plate 19 and the first clamping plate 18 on the machine tool.
[0030] The utility model works as follows: the staff presses the rear end of the plug plate 7 downwards to drive the first spring 8 to extend and store force, and then pushes the slide block 4 to slide on the surface of the round rod 3 to the specified position, and then releases the plug plate 7 to release the force generated by the first spring 8, so that the first spring 8 rebounds and pulls the rear end of the plug plate 7 to move upward, so that the front end of the plug plate 7 is inserted into the inner wall of the limit groove 10 to fix the position of the slide block 4 to adjust the position of the online monitoring device body 5, which is convenient for the staff to adjust the monitoring line of sight of the online monitoring device body 5 to prevent the online monitoring device body 5 from having a monitoring blind spot, making the monitoring of the online monitoring device body 5 more accurate. When the plug plate 7 moves under the elastic force of the first spring 8, the slide block 4 is The sliding connection between the groove 11 and the slide bar 12 limits the rebound trajectory of the first spring 8 and the moving trajectory of the plug plate 7, so that the plugging of the plug plate 7 and the limit groove 10 is more accurate, thereby improving the stability of the component operation. When the staff pushes the slider 4 and the online monitoring device body 5 to slide on the inner wall of the square groove 2, the slider 4 contacts the buffer plate 14, and the elastic force of the buffer spring 13 prevents the staff from pushing the slider 4 too hard, causing the online monitoring device body 5 to collide with the inner wall of the square groove 2 and cause damage. The round rod 3 and the slider 4 are designed with brass material, so that the sliding between the slider 4 and the round rod 3 is smoother, reducing the round rod 3 and the slider 4, reducing the wear caused by the sliding of the slider 4 on the surface of the round rod 3, thereby increasing the service life of the component. The staff turns the knob 17 to drive the threaded rod 16 to rotate, and the threaded rod 16 is connected to the nut block 15 through the thread, so that the threaded rod 16 moves upward, driving the knob 17 to push the first clamping plate 18 to move upward, so that the first clamping plate 18 and the second clamping plate 19 clamp the machine tool, thereby fixing the position of the mounting plate 1, realizing the rapid installation of the online monitoring device body 5, and facilitating the staff to disassemble the online monitoring device body 5 for maintenance or replacement. When the knob 17 pushes the first clamping plate 18 to move upward, the circular groove 20 and the limit rod 21 The sliding connection limits the moving trajectory of the first clamping plate 18 and prevents the first clamping plate 18 from rotating, which is convenient for the staff to use the first clamping plate 18 and the second clamping plate 19 to clamp the machine tool. When the knob 17 pushes the first clamping plate 18 upward to drive the limit rod 21 to move upward, the flat round block 22 pulls the second spring 23 to extend to accumulate force. When the staff releases the position restriction of the first clamping plate 18 by the knob 17, the force released by the second spring 23 rebounds and pulls the flat round block 22 downward to push the limit rod 21 to drive the first clamping plate 18 to move downward, thereby resetting the position of the first clamping plate 18, which is convenient for the staff to release the clamping of the second clamping plate 19 and the first clamping plate 18 on the machine tool.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An online monitoring device for the life of a tool head of a numerically controlled machine tool, comprising a mounting plate (1), characterized in that: The top of the mounting plate (1) is provided with a square groove (2), the inner wall of the square groove (2) is fixedly connected with a round rod (3), the surface of the round rod (3) is slidably connected with a slider (4), the top of the slider (4) is fixedly connected with an online monitoring device body (5), both sides of the online monitoring device body (5) are fixedly connected with a rotating rod (6), the surface of the rotating rod (6) is rotatably connected with a plug plate (7), the top of the plug plate (7) is fixedly connected with a first spring (8), the top of the first spring (8) is fixedly connected with an extension plate (9), the extension plate (9) is fixedly connected to the online monitoring device body (5) on a side close to the online monitoring device body (5), and a plurality of limit grooves (10) are provided on the top of the mounting plate (1).
2. The online monitoring device for tool head life of a CNC machine tool according to claim 1, characterized in that: A slide groove (11) is provided inside the plug plate (7), a slide rod (12) is fixedly connected to the bottom of the extension plate (9), and the surface of the slide rod (12) is slidably connected to the inner wall of the slide groove (11).
3. The online monitoring device for tool head life of a CNC machine tool according to claim 1, characterized in that: Two buffer springs (13) are slidably connected to the surface of the round rod (3), adjacent ends of the buffer springs (13) are fixedly connected to a buffer plate (14), and the other end of the buffer spring (13) is fixedly connected to one side of the inner wall of the square groove (2).
4. The online monitoring device for tool head life of a CNC machine tool according to claim 1, characterized in that: The round rod (3) and the sliding block (4) are both cast from brass.
5. The on-line monitoring device for tool head life of a CNC machine tool according to claim 1, characterized in that: Both sides of the rear end of the mounting plate (1) are fixedly connected with nut blocks (15), the internal thread of the nut block (15) is connected with a threaded rod (16), the bottom of the threaded rod (16) is fixedly connected with a knob (17), the surface of the threaded rod (16) is slidably connected with a first clamping plate (18), and both sides of the front end of the mounting plate (1) are fixedly connected with a second clamping plate (19).
6. The on-line monitoring device for tool head life of a CNC machine tool according to claim 5, characterized in that: A circular groove (20) is provided inside the second clamping plate (19), and a limiting rod (21) is fixedly connected to the top of the first clamping plate (18), and the surface of the limiting rod (21) is slidably connected to the inner wall of the circular groove (20).
7. The on-line monitoring device for tool head life of a CNC machine tool according to claim 6, characterized in that: The top of the limiting rod (21) is fixedly connected to a flat round block (22), the bottom of the flat round block (22) is fixedly connected to a second spring (23), and the bottom of the second spring (23) is fixedly connected to the top of the second clamping plate (19).
