Abrasive particle flow automatic mud removing machine
The automatic abrasive flow mud remover addresses the inefficiencies of existing systems by using a conveyor belt and air blowing assembly to collect and reuse abrasive mud, enhancing efficiency and reducing costs.
Patent Information
- Application Number
- CN202323530589.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-22
AI Technical Summary
Existing abrasive flow deburring machines waste abrasive mud, contaminate cleaning liquids frequently, leading to high production costs and low efficiency, and require significant labor for manual cleaning.
An automatic abrasive flow mud remover with a conveyor belt system, pneumatic manipulator, and air blowing assembly to collect and reuse abrasive mud, utilizing high-pressure air to remove and collect mud in a recovery box.
Enhances efficiency by automating mud removal, reduces labor costs, and allows reuse of abrasive mud, thereby lowering production costs and improving overall operational efficiency.
Smart Images

Figure CN222134517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud removers, in particular to an abrasive flow automatic mud remover. Background Art
[0002] Abrasive flow deburring refers to an extrusion method in which the abrasive is fluid and the particles therein continuously grind the surface of the workpiece to complete the polishing and deburring process. Different carrier viscosities, types of abrasives, and abrasive sizes can produce different effects. After the processing is completed, the abrasive flow mud adhering to the surface of the part is removed by an abrasive flow mud remover.
[0003] Existing abrasive flow demuding machines usually use liquid to clean parts. The abrasive mud attached to the parts is directly washed away by the liquid and cannot be reused, resulting in a waste of production costs. In addition, the cleaning liquid is easily contaminated, and the high frequency of liquid replacement increases production costs. Existing abrasive flow demuding machines have low working efficiency and high labor costs.
[0004] Therefore, in view of this, the existing structure and defects were studied and improved, and an abrasive flow automatic mud remover was proposed. Utility Model Content
[0005] The utility model aims to provide an automatic abrasive flow mud remover to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic abrasive flow desludging machine, comprising a base and a grinding mud discharge piece, the top outer wall of the base is fixedly connected to a feed transmission belt, and a conveyor belt motor is arranged at the bottom of the feed transmission belt, a loading claw is arranged directly above the other end of the feed transmission belt, and a rotating device is connected to the top of the loading claw, upper and lower pneumatic rods of a manipulator are arranged on the top of the rotating device, and the outer walls of the upper and lower pneumatic rods of the manipulator are connected to left and right moving tracks of the manipulator, the grinding mud discharge piece is arranged directly in front of the feed transmission belt, and the grinding mud discharge piece is fixedly connected to the top outer wall of the base.
[0007] Furthermore, the conveyor belt motor is arranged on the right side of the base, and the distance between the left and right ends of the feed transmission belt is greater than the distance between the left and right ends of the base.
[0008] Furthermore, an air blowing and mud removal assembly for air blowing and mud removal is arranged directly above the grinding mud discharge member, and the air blowing and mud removal assembly includes an upper pressing block and an upper pressing block bearing, and the top end of the upper pressing block is connected to the upper pressing block bearing.
[0009] Furthermore, the air blowing mud removal assembly also includes an upper pressure block up and down moving air pressure rod and a part rotating motor. The top of the upper pressure block bearing is provided with an upper pressure block up and down moving air pressure rod, and the grinding mud discharge piece is provided with a part rotating motor inside.
[0010] Furthermore, the air blowing and mud removal assembly also includes external high-pressure air blowing and cross-hole high-pressure air blowing. The top outer wall of the grinding mud discharge piece is provided with external high-pressure air blowing, and the outer wall of the external high-pressure air blowing is connected to the cross-hole high-pressure air blowing.
[0011] Furthermore, a grinding mud discharge sleeve is arranged directly below the external high-pressure air blowing and the cross-hole high-pressure air blowing, and a grinding mud recovery box is arranged directly below the grinding mud discharge sleeve.
[0012] Furthermore, a base is fixed to the bottom outer wall of the grinding mud recovery box, and the vertical center axis of the grinding mud discharge sleeve is consistent with the vertical center axis of the grinding mud recovery box.
[0013] Furthermore, the outer wall of the left and right moving track of the manipulator is provided with a material discharge claw, and a grinding mud discharge piece is provided directly below the material discharge claw.
[0014] The utility model provides an abrasive flow automatic mud remover, which has the following beneficial effects:
[0015] 1. For this abrasive flow automatic desludging machine, after the feeding claw opens 180 degrees, it releases the clamping of the parts and returns to the initial position after completing the feeding operation. The feeding claw and the unloading claw move left and right on the same manipulator track. In this way, the feeding claw places the parts above the grinding mud discharge parts while unloading, and repeats the operation mode. In this way, the removal of grinding mud from a part can be completed in time, which is conducive to saving time cost. The operator directly puts the parts after the abrasive flow into the feed transmission belt of the automatic desludging machine, and the automatic desludging machine will automatically remove the residual grinding mud on the parts, improve work efficiency and reduce labor costs.
[0016] 2. The abrasive flow automatic mud removal machine starts the upper pressing block, external high-pressure blowing and cross-hole high-pressure blowing. At this time, the upper pressing block contains high-pressure blowing to blow away the through-hole grinding mud of parts, the external high-pressure blowing to blow away the outer diameter grinding mud of parts, and the cross-hole high-pressure blowing to blow away the grinding mud in the eight cross-holes of parts. The removed grinding mud will fall inside the grinding mud discharge part, and then fall into the grinding mud recovery box through the grinding mud discharge sleeve. The grinding mud recovery box collects the grinding mud in the same way, so that the grinding mud can be reused to save cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view structural schematic diagram of the abrasive flow automatic mud remover of the utility model;
[0018] Figure 2 It is a schematic diagram of the top view of the structure of the abrasive flow automatic mud remover of the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the abrasive flow automatic mud remover of the utility model from the left side view.
[0020] In the figure: 1. Base; 2. Feed drive belt; 3. Conveyor belt motor; 4. Feeding claw; 5. Upper and lower pneumatic rods of the manipulator; 6. Rotating device; 7. Left and right moving track of the manipulator; 8. Grinding mud discharge part; 9. Blowing mud removal component; 901. Upper pressure block; 902. Upper pressure block bearing; 903. Upper and lower moving pneumatic rods of the upper pressure block; 904. Part rotation motor; 905. External high-pressure air blowing; 906. Cross-hole high-pressure air blowing; 10. Grinding mud discharge sleeve; 11. Grinding mud recovery box; 12. Feeding claw. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1-Figure 3 As shown, the automatic abrasive flow desludging machine comprises a base 1 and a grinding mud discharge member 8, the top outer wall of the base 1 is fixedly connected to the feed transmission belt 2, and a conveyor belt motor 3 is arranged at the bottom of the feed transmission belt 2, a feeding claw 4 is arranged just above the other end of the feed transmission belt 2, and a rotating device 6 is connected to the top of the feeding claw 4, a manipulator upper and lower pneumatic rods 5 are arranged on the top of the rotating device 6, and the outer walls of the manipulator upper and lower pneumatic rods 5 are connected to the manipulator left and right moving tracks 7, the grinding mud discharge member 8 is arranged just in front of the feed transmission belt 2, and the grinding mud discharge member 8 is fixedly connected to the top outer wall of the base 1, the conveyor belt motor 3 is arranged on the right side of the base 1, and the distance between the left and right ends of the feed transmission belt 2 is greater than the distance between the left and right ends of the base 1;
[0023] The specific operation is as follows: place the base 1 on the horizontal ground, put the parts with grinding mud attached one by one into the feed conveyor belt 2, start the conveyor belt motor 3, the end transmission of the conveyor belt motor 3 will drive the transmission of the feed conveyor belt 2, the transmission of the feed conveyor belt 2 drives the parts to move to the left, and transfer the parts to the loading claw 4. The loading claw 4 can clamp the parts, and the upper and lower pneumatic rods 5 of the manipulator drive the loading claw 4 to move upward to lift the parts and move them up. After that, the rotating device 6 at the top end of the loading claw 4 drives the loading claw 4 to rotate, and the parts rotate ninety degrees counterclockwise with the loading claw 4;
[0024] The robot moves left and right on the track 7 to the right, and the robot moves left and right on the track 7 to drive the feeding claw 4, the robot upper and lower pneumatic rods 5 and the rotating device 6 to move. The rotated parts move right along the robot's left and right moving track 7. When the parts move to the top of the grinding mud discharge piece 8, the robot's upper and lower pneumatic rods 5 place the parts on the grinding mud discharge piece 8.
[0025] like Figure 1-Figure 3As shown, an air blowing and mud removal assembly 9 for blowing and mud removal is arranged directly above the grinding mud discharge member 8, and the air blowing and mud removal assembly 9 includes an upper pressure block 901 and an upper pressure block bearing 902, and the top end of the upper pressure block 901 is connected to the upper pressure block bearing 902, and the air blowing and mud removal assembly 9 also includes an upper pressure block up and down moving air pressure rod 903 and a part rotating motor 904, and the top of the upper pressure block bearing 902 is provided with an upper pressure block up and down moving air pressure rod 903, and the inside of the grinding mud discharge member 8 is provided with a part rotating motor 904, and the air blowing and mud removal assembly 9 also includes an external high-pressure air blow 905 and a cross-hole high-pressure air blow 906, and the grinding mud discharge The top outer wall of the part 8 is provided with an external high-pressure blow 905, and the outer wall of the external high-pressure blow 905 is connected with a cross-hole high-pressure blow 906, a grinding mud discharge sleeve 10 is provided directly below the external high-pressure blow 905 and the cross-hole high-pressure blow 906, and a grinding mud recovery box 11 is provided directly below the grinding mud discharge sleeve 10, a base 1 is fixed to the bottom outer wall of the grinding mud recovery box 11, and the vertical center axis of the grinding mud discharge sleeve 10 is consistent with the vertical center axis of the grinding mud recovery box 11, and a material discharge claw 12 is provided on the outer wall of the left and right moving track 7 of the manipulator, and a grinding mud discharge part 8 is provided directly below the material discharge claw 12;
[0026] The specific operation is as follows: the upper pressure block moves up and down, and the pneumatic rod 903 pushes the upper pressure block 901 downward. At this time, the upper pressure block 901 is arranged directly above the part. The upper pressure block 901 moves down and presses on the part. After the loading claw 4 opens 180 degrees, it releases the clamping of the part. At this time, the loading operation is completed. After the loading claw 4 releases the clamping of the part, the manipulator moves the track 7 left and right to drive the loading claw 4 to move left, and the rotating device 6 drives the loading claw 4 to rotate ninety degrees clockwise. The upper and lower pneumatic rods 5 of the manipulator drive the loading claw 4 to move downward. At this time, the loading claw 4 returns to the initial position, which is located directly above the left end of the feed transmission belt 2, so as to realize that the loading claw 4 returns to the part taking position when the part is de-sludging;
[0027] The loading claw 4 and the unloading claw 12 are on the same manipulator moving left and right track 7, so that the loading claw 4 places the parts on the grinding mud discharge part 8 while unloading, and repeats the operation mode, so that the removal of grinding mud from a part can be completed in time control, which is conducive to saving time cost, and the operator directly puts the parts after the abrasive flow into the feeding conveyor belt 2 of the automatic desludging machine, and the automatic desludging machine automatically removes the residual grinding mud on the parts, thereby improving work efficiency and reducing labor costs;
[0028] The rotation of the part rotating motor 904 drives the grinding mud discharge member 8 to rotate, and the rotation of the grinding mud discharge member 8 drives the part on the top of the grinding mud discharge member 8 to rotate, and the upper pressing block 901 rotates inside the upper pressing block bearing 902, and the upper pressing block 901, the external high-pressure blowing 905 and the cross-hole high-pressure blowing 906 are started. At this time, the upper pressing block 901 contains high-pressure blowing to blow away the grinding mud of the through holes of the parts, the external high-pressure blowing 905 blows away the grinding mud of the outer diameter of the parts, and the cross-hole high-pressure blowing 906 blows away the grinding mud in the eight cross-holes of the parts;
[0029] The removed grinding mud will fall inside the grinding mud discharge member 8, and then fall into the grinding mud recovery box 11 through the grinding mud discharge sleeve 10. The grinding mud recovery box 11 collects the grinding mud in the same way, so that the grinding mud can be reused, saving costs;
[0030] In summary, if Figure 1-Figure 3 As shown, when the abrasive flow automatic desludging machine is used, first place the base 1 on the horizontal ground, put the parts with abrasive mud attached one by one into the feed transmission belt 2, start the conveyor belt motor 3, and the transmission of the feed transmission belt 2 drives the parts to move to the left, and the parts are conveyed to the feeding claw 4. The feeding claw 4 can clamp the parts, and the upper and lower pneumatic rods 5 of the manipulator drive the feeding claw 4 to move upward, so as to lift the parts and move them upward. The rotating device 6 at the top end of the feeding claw 4 drives the feeding claw 4 to rotate, and the parts rotate counterclockwise by ninety degrees. The left and right moving track 7 of the manipulator moves to the right, driving the feeding claw 4, the upper and lower pneumatic rods 5 of the manipulator and the rotating device 6 to move. The rotated parts move to the right along the left and right moving track 7 of the manipulator, and the parts move to the top of the abrasive mud discharge piece 8;
[0031] The upper pressure block moves up and down, and the pneumatic rod 903 pushes the upper pressure block 901 downward. The upper pressure block 901 moves downward and presses on the part. After the loading claw 4 opens 180 degrees, it releases the clamping of the part. At this time, the loading operation is completed. After the loading claw 4 releases the clamping of the part, the manipulator moves the track 7 left and right to drive the loading claw 4 to move left, and the rotating device 6 drives the loading claw 4 to rotate ninety degrees clockwise. The upper and lower pneumatic rods 5 of the manipulator drive the loading claw 4 to move downward. At this time, the loading claw 4 returns to the initial position, which is located just above the left end of the feed transmission belt 2, so as to realize that the loading claw 4 returns to the part taking position when the part is de-sludged;
[0032] The part rotating motor 904 drives the part on the top of the grinding mud discharge member 8 to rotate, and the upper pressing block 901 rotates inside the upper pressing block bearing 902, starting the upper pressing block 901, the external high-pressure blowing 905 and the cross-hole high-pressure blowing 906. At this time, the upper pressing block 901 contains high-pressure blowing to blow away the grinding mud of the through holes of the parts, the external high-pressure blowing 905 blows away the grinding mud of the outer diameter of the parts, and the cross-hole high-pressure blowing 906 blows away the grinding mud in the eight cross-holes of the parts. The removed grinding mud falls inside the grinding mud discharge member 8, and then falls into the grinding mud recovery box 11 through the grinding mud discharge sleeve 10. The mud recovery box 11 collects the grinding mud in the same way, so that the grinding mud can be reused to save cost. After the grinding mud attached to the parts is removed, the unloading claw 12 clamps the parts, and the upper pressure block moves up and down, and the pneumatic rod 903 moves up. The upper pressure block moves up and down, and the pneumatic rod 903 drives the upper pressure block 901 to move upward. The upper pressure block 901 no longer presses the parts, and then the unloading claw 12 moves to the right along the left and right moving track 7 of the manipulator, and the parts move to the right accordingly. The unloading claw 12 drives the parts to leave the top of the grinding mud discharge piece 8, and the grinding mud removal work of the parts is completed.
[0033] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An automatic abrasive flow desludging machine, comprising a base (1) and a grinding mud discharge member (8), Features: The top outer wall of the base (1) is fixedly connected to the feed transmission belt (2), and a conveyor motor (3) is arranged at the bottom of the feed transmission belt (2); a loading claw (4) is arranged just above the other end of the feed transmission belt (2), and the top of the loading claw (4) is connected to a rotating device (6); the top of the rotating device (6) is provided with upper and lower pneumatic rods (5) of the manipulator, and the outer walls of the upper and lower pneumatic rods (5) of the manipulator are connected to left and right moving tracks (7) of the manipulator; the grinding mud discharge member (8) is arranged just in front of the feed transmission belt (2), and the grinding mud discharge member (8) is fixedly connected to the top outer wall of the base (1).
2. The abrasive flow automatic desludging machine according to claim 1, Features: The conveyor belt motor (3) is arranged on the right side of the base (1), and the distance between the left and right ends of the feed transmission belt (2) is greater than the distance between the left and right ends of the base (1).
3. The abrasive flow automatic desludging machine according to claim 1, Features: An air-blowing mud-removing assembly (9) for air-blowing mud-removing is arranged directly above the grinding mud discharge member (8), and the air-blowing mud-removing assembly (9) comprises an upper pressing block (901) and an upper pressing block bearing (902), and the top end of the upper pressing block (901) is connected to the upper pressing block bearing (902).
4. The abrasive flow automatic desludging machine according to claim 3, Features: The air blowing mud removal assembly (9) also includes an upper pressure block up and down moving air pressure rod (903) and a part rotating motor (904), the top of the upper pressure block bearing (902) is provided with an upper pressure block up and down moving air pressure rod (903), and the inside of the grinding mud discharge member (8) is provided with a part rotating motor (904).
5. The automatic abrasive flow desludging machine according to claim 3, Features: The air blowing and desludging assembly (9) further comprises an external high-pressure air blow (905) and a cross-hole high-pressure air blow (906); the top outer wall of the grinding mud discharge member (8) is provided with the external high-pressure air blow (905), and the outer wall of the external high-pressure air blow (905) is connected to the cross-hole high-pressure air blow (906).
6. The abrasive flow automatic desludging machine according to claim 5, Features: A grinding mud discharge sleeve (10) is arranged directly below the external high-pressure air blow (905) and the cross-hole high-pressure air blow (906), and a grinding mud recovery box (11) is arranged directly below the grinding mud discharge sleeve (10).
7. The automatic abrasive flow desludging machine according to claim 6, Features: A base (1) is fixed to the bottom outer wall of the grinding mud recovery box (11), and the vertical center axis of the grinding mud discharge sleeve (10) is consistent with the vertical center axis of the grinding mud recovery box (11).
8. The abrasive flow automatic desludging machine according to claim 1, Features: The outer wall of the left-right moving track (7) of the manipulator is provided with a material discharge claw (12), and a grinding mud discharge member (8) is provided directly below the material discharge claw (12).
