Rubber vulcanization equipment for corrugated pipe processing

By introducing mobile blocks and nozzle systems driven by cylinders and servo motors into the rubber vulcanization equipment, combined with water pumps and refrigerators, the problem of high temperature of the rubber mold after vulcanization is solved, automatic cooling and rapid removal are achieved, and vulcanization efficiency is improved.

CN222135641UActive Publication Date: 2024-12-10CHANGZHOU JINTAN HONGTU RUBBER&PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202323537647.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2024-12-10
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

After the vulcanization of existing rubber vulcanization equipment is completed, the rubber and its mold need to be manually taken out and cooled down due to the high temperature, resulting in a low vulcanization efficiency.

Method used

A rubber vulcanization equipment for bellows processing is designed. The cylinder is used to drive the temperature insulation plate to rise, the servo motor drives the threaded rod to rotate, the moving block and the placement plate move to the left, combined with the water pump and the refrigerator, the cold water is sprayed quickly through the spray head. Cooling, achieving automatic cooling and rapid removal.

Benefits of technology

It realizes automatic cooling, improves vulcanization efficiency, reduces manual intervention, and improves the efficiency and safety of the vulcanization process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of corrugated pipe processing, in particular to rubber vulcanization equipment for corrugated pipe processing. According to the technical scheme, the device comprises a vulcanizing box, a transverse partition plate is fixedly connected into the vulcanizing box, a long notch is formed in the transverse partition plate, a servo motor is fixedly installed on the inner wall of the right side of the vulcanizing box, an output shaft of the servo motor is fixedly connected with a threaded rod, and the left end of the threaded rod is rotationally connected with the left wall of the vulcanizing box; the left inner wall and the right inner wall of the vulcanizing box are jointly and rotationally connected with a sliding rod, the peripheries of the threaded rod and the sliding rod are jointly and slidably sleeved with a moving block, the top of the moving block is fixedly connected with a connecting block, the top end of the connecting block penetrates through the long notch and is fixedly connected with a placing plate, and the inner wall of the top of the vulcanizing box is fixedly connected with a thermal insulation box; the left inner wall and the right inner wall of the thermal insulation box are jointly slidably connected with a thermal insulation plate, and the bottom of the thermal insulation plate abuts against the top of the transverse partition plate. The device can automatically cool the vulcanized corrugated pipe and the mold thereof, so that the corrugated pipe and the mold can be quickly taken out, and the vulcanizing efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bellows processing, in particular to a rubber vulcanization device used for bellows processing. Background Art

[0002] The corrugated pipe is a wavy pipe with a regular shape. It is mainly used to connect pipes in places where a small bending radius is required, irregular turns, where the pipe may expand and contract, or where it is not convenient to install with a fixed elbow. The corrugated pipe can be bent, stretched or compressed in a small amount. Rubber vulcanization equipment refers to the rubber production process in which the rubber is heated and injection molded to achieve the best product performance and desired shape.

[0003] In the prior art, patent number: CN214056090U discloses a rubber vulcanization equipment, including a base, the left side of the top of the base is fixedly connected to the vulcanization equipment body, the right side of the top of the base is fixedly connected to the box body, the left side of the top of the box body is connected to a delivery pipe, the end of the delivery pipe away from the box body is connected to the vulcanization equipment body, the right side of the top of the inner cavity of the box body is fixedly connected to an adjustment box, the inner cavity of the adjustment box is provided with a movable plate, the left side of the movable plate is fixedly connected to a cleaning brush, and the left side of the cleaning brush penetrates into the inner cavity of the box body. The utility model solves the problem that the existing rubber vulcanization equipment has no exhaust gas purification function by arranging a dust filter plate, a purification box, a water tank, a partition, a water pump, a water inlet pipe, a water outlet pipe, an equipment box, a second motor, a sealing box, an atomizing nozzle, a limit plate, a drain pipe, a sealing plate, an exhaust port and a fan. The rubber vulcanization equipment has the advantage of exhaust gas purification function and is worthy of promotion.

[0004] Although the above-mentioned rubber vulcanization equipment can purify exhaust gas through the cooperation of exhaust ports, fans and other parts, it still has the following shortcomings in practical applications: first, after the rubber vulcanization is completed, the rubber and its mold need to be manually taken out and cooled down due to their high temperature, resulting in low vulcanization efficiency. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes a rubber vulcanization device for processing bellows.

[0006] To achieve this purpose, the utility model adopts the following technical scheme: a rubber vulcanization equipment for bellows processing, including a vulcanization box, a transverse partition is fixedly connected to the inside of the vulcanization box, a long slot is opened on the transverse partition, a servo motor is fixedly installed on the right inner wall of the vulcanization box, the output shaft of the servo motor is fixedly connected to a threaded rod, the left end of the threaded rod is rotatably connected to the left wall of the vulcanization box, the left and right inner walls of the vulcanization box are jointly rotatably connected to a sliding rod, the outer periphery of the threaded rod and the sliding rod is jointly slidably sleeved with a moving block, and the top of the moving block is fixedly connected to a connecting rod. A connecting block, the top of which passes through a long slot and is fixedly connected with a placing plate, the top inner wall of the vulcanization box is fixedly connected with a thermal insulation box, the left and right inner walls of the thermal insulation box are slidably connected with a thermal insulation plate, and the bottom of the thermal insulation plate abuts against the top of the transverse partition, a cylinder is fixedly installed on the top of the vulcanization box, the telescopic shaft of the cylinder is fixedly connected with the top of the thermal insulation plate, a heating plate is fixedly installed on the top of the vulcanization box, and the heating plate is located on the right side of the thermal insulation box, and a cooling mechanism is fixedly installed on the top of the vulcanization box for reducing the temperature of the corrugated pipe mold that has completed the vulcanization operation.

[0007] Preferably, the cooling mechanism comprises a water pump and a water tank fixedly mounted on the top of the vulcanization tank, and the water inlet end of the water pump is connected to the front side of the water tank.

[0008] Preferably, a refrigerator is fixedly mounted on the bottom inner wall of the water tank.

[0009] Preferably, a nozzle is fixedly connected to the top wall of the vulcanization box, the water outlet of the water pump is connected to the nozzle, and the nozzle is located on the left side of the temperature insulation box.

[0010] Preferably, a collecting drawer is slidably connected to the front of the vulcanizing box.

[0011] Preferably, the front of the vulcanization box is hinged with two box doors, and the inner circles of the box doors are fixedly sleeved with observation windows.

[0012] Preferably, a plurality of placement grooves are provided on the placement plate at equal intervals.

[0013] The beneficial effects of the utility model are as follows: when using the device, open the right door and place the bellows mold on the placement groove opened on the placement plate, close the door and start the heating plate to increase the temperature in the vulcanization box and perform vulcanization on the bellows. After vulcanization is completed, start the cylinder to drive the insulation plate to rise in the insulation box, start the servo motor to drive the threaded rod to rotate, and the rotation of the threaded rod drives the moving block to move to the left around the threaded rod and the sliding rod, and the moving block drives the placement plate to move to the left through the connecting block until the left side of the placement plate abuts against the left inner wall of the vulcanization box, then stop the servo motor, start the water pump to extract cold water in the refrigerator, and spray it onto the bellows mold through the nozzle, thereby quickly reducing the temperature of the bellows and its mold, and the waste water flows through the long slot to the collecting drawer and is collected. The device can automatically cool the bellows and its mold that have been vulcanized, so that they can be quickly taken out, thereby increasing the vulcanization efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view of the overall structure of a rubber vulcanization equipment embodiment for bellows processing of the utility model;

[0015] Figure 2 It is a front cutaway schematic diagram of the overall structure of a rubber vulcanization equipment embodiment for bellows processing of the utility model;

[0016] Figure 3 It is a side cutaway schematic diagram of the overall structure of an embodiment of a rubber vulcanization equipment for bellows processing of the utility model;

[0017] Figure 4 The utility model is a top cutaway schematic diagram of the overall structure of a rubber vulcanization device for bellows processing embodiment of the utility model.

[0018] Figure numerals: 1. vulcanizing box; 2. cross partition; 3. long slot; 4. servo motor; 5. threaded rod; 6. sliding rod; 7. moving block; 8. connecting block; 9. placing plate; 10. placing groove; 11. insulation box; 12. insulation plate; 13. cylinder; 14. water pump; 15. water tank; 16. refrigerator; 17. nozzle; 18. collecting drawer; 19. heating plate; 20. box door; 21. observation window. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0020] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0022] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0023] Embodiment 1

[0024] like Figure 1-4As shown, the utility model proposes a rubber vulcanization equipment for bellows processing, including a vulcanization box 1, a diaphragm 2 is fixedly connected inside the vulcanization box 1, a long slot 3 is opened on the diaphragm 2, a servo motor 4 is fixedly installed on the right inner wall of the vulcanization box 1, a threaded rod 5 is fixedly connected to the output shaft of the servo motor 4, the left end of the threaded rod 5 is rotatably connected to the left wall of the vulcanization box 1, the left and right inner walls of the vulcanization box 1 are rotatably connected to a slide rod 6, the outer peripheries of the threaded rod 5 and the slide rod 6 are slidably sleeved with a moving block 7, the top of the moving block 7 is fixedly connected to a connecting block 8, and the top of the connecting block 8 The long slot 3 runs through and is fixedly connected with a placement plate 9. The top inner wall of the vulcanization box 1 is fixedly connected with a thermal insulation box 11. The left and right inner walls of the thermal insulation box 11 are slidably connected with a thermal insulation plate 12, and the bottom of the thermal insulation plate 12 abuts against the top of the transverse partition 2. A cylinder 13 is fixedly installed on the top of the vulcanization box 1, and the telescopic axis of the cylinder 13 is fixedly connected to the top of the thermal insulation plate 12. A heating plate 19 is fixedly installed on the top of the vulcanization box 1, and the heating plate 19 is located on the right side of the thermal insulation box 11. A cooling mechanism is fixedly installed on the top of the vulcanization box 1 to reduce the temperature of the corrugated pipe mold that has completed the vulcanization operation.

[0025] In this embodiment: the cooling mechanism includes a water pump 14 and a water tank 15 fixedly installed on the top of the vulcanization box 1, and the water inlet end of the water pump 14 is connected to the front of the water tank 15. Through this arrangement, the water in the water tank 15 can be pumped out by starting the water pump 14; a refrigerator 16 is fixedly installed on the bottom inner wall of the water tank 15. Through this arrangement, the water in the water tank 15 can be quickly cooled by starting the refrigerator 16 to increase the cooling effect; a nozzle 17 is fixedly connected to the top wall of the vulcanization box 1, and the water outlet end of the water pump 14 is connected to the nozzle 17, and the nozzle 17 is located on the left side of the insulation box 11. Through this arrangement, after the water pump 14 is started to extract the cold water in the refrigerator 16, it is sprayed into the vulcanization box 1 through the nozzle 17.

[0026] Embodiment 2

[0027] like Figure 1-4 As shown, the utility model proposes a rubber vulcanization equipment for bellows processing. Compared with the first embodiment, the front of the vulcanization box 1 is slidably connected with a collecting drawer 18. Through this arrangement, the collecting drawer 18 can collect the waste water sprayed by the nozzle 17 to prevent the waste water from flowing to the external environment; the front of the vulcanization box 1 is hinged with two box doors 20, and the inner circles of the box doors 20 are fixedly sleeved with observation windows 21. Through this arrangement, the staff can observe the vulcanization operation of the device through the observation window 21; a plurality of placement grooves 10 are evenly spaced on the placement plate 9. Through this arrangement, the mold can be placed in the placement groove 10 to avoid shaking of the mold and increase the rubber vulcanization effect.

[0028] Working principle: When using this device, open the right door 20 and place the corrugated pipe mold on the placement groove 10 opened on the placement plate 9, close the door 20 and start the heating plate 19 to increase the temperature in the vulcanization box 1 to vulcanize the corrugated pipe. After the vulcanization is completed, start the cylinder 13 to drive the insulation plate 12 to rise in the insulation box 11, start the servo motor 4 to drive the threaded rod 5 to rotate, and the rotation of the threaded rod 5 drives the moving block 7 to move to the left around the threaded rod 5 and the sliding rod 6. The moving block 7 is connected to the connecting block 8 drives the placement plate 9 to move leftward until the left side of the placement plate 9 abuts against the left inner wall of the vulcanization box 1, then stops the servo motor 4, starts the water pump 14 to extract the cold water in the refrigerator 16, and sprays it onto the bellows mold through the nozzle 17, thereby quickly reducing the temperature of the bellows and its mold, and the waste water flows through the long slot 3 to the collecting drawer 18 to be collected. After the cooling is completed, open the left box door 20 to take out the bellows, and then start the servo motor 4 in the reverse direction to drive the threaded rod 5 to rotate, so as to reset the placement plate 9.

[0029] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A rubber vulcanization device for bellows processing, comprising a vulcanization box (1), Features: A transverse partition (2) is fixedly connected inside the vulcanization box (1), and a long slot (3) is opened on the transverse partition (2). A servo motor (4) is fixedly installed on the right inner wall of the vulcanization box (1). The output shaft of the servo motor (4) is fixedly connected to a threaded rod (5). The left end of the threaded rod (5) is rotatably connected to the left wall of the vulcanization box (1). The left and right inner walls of the vulcanization box (1) are rotatably connected to a sliding rod (6). The outer peripheries of the threaded rod (5) and the sliding rod (6) are slidably sleeved with a moving block (7). The top of the moving block (7) is fixedly connected to a connecting block (8). The top of the connecting block (8) passes through the long slot (3) and is fixedly connected to a placing block (5). The vulcanizing box (1) is provided with a plate (9), the top inner wall of the vulcanizing box (1) is fixedly connected to a heat-insulating box (11), the left and right inner walls of the heat-insulating box (11) are slidably connected to a heat-insulating plate (12), and the bottom of the heat-insulating plate (12) is in contact with the top of the transverse partition (2), a cylinder (13) is fixedly installed on the top of the vulcanizing box (1), the telescopic shaft of the cylinder (13) is fixedly connected to the top of the heat-insulating plate (12), a heating plate (19) is fixedly installed on the top of the vulcanizing box (1), and the heating plate (19) is located on the right side of the heat-insulating box (11), and a cooling mechanism is fixedly installed on the top of the vulcanizing box (1) for reducing the temperature of the corrugated pipe mold that has completed the vulcanization operation.

2. A rubber vulcanizing device for bellows processing according to claim 1, It is characterized in that The cooling mechanism comprises a water pump (14) and a water tank (15) fixedly mounted on the top of the vulcanization tank (1), wherein a water inlet end of the water pump (14) is connected to the front side of the water tank (15).

3. A rubber vulcanizing device for bellows processing according to claim 2, It is characterized in that A refrigerator (16) is fixedly mounted on the inner wall of the bottom of the water tank (15).

4. A rubber vulcanizing device for bellows processing according to claim 2, It is characterized in that A nozzle (17) is fixedly plugged into the top wall of the vulcanization box (1), a water outlet of the water pump (14) is connected to the nozzle (17), and the nozzle (17) is located on the left side of the temperature-isolating box (11).

5. A rubber vulcanizing device for bellows processing according to claim 1, It is characterized in that A collecting drawer (18) is slidably connected to the front side of the vulcanizing box (1).

6. A rubber vulcanizing device for bellows processing according to claim 1, It is characterized in that The front of the vulcanization box (1) is hinged with two box doors (20), and the inner circles of the box doors (20) are fixedly sleeved with observation windows (21).

7. A rubber vulcanizing device for bellows processing according to claim 1, It is characterized in that The placement plate (9) is provided with a plurality of placement grooves (10) at equal intervals.